Highway efficient sucking and sweeping device
By installing roller brush components and twisting shafts on the road sweeper, combined with centrifugal fan and vacuum box, the problem of low cleaning efficiency of existing road sweepers is solved, and efficient and low-energy-consuming cleaning effect is achieved.
Patent Information
- Application Number
- CN202422013337.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing road sweeper operation has high cleaning power, resulting in high fuel consumption, high noise and low efficiency, and incomplete cleaning of debris when the vehicle speed increases.
The roller brush assembly and the dragon twisting shaft are installed on the inner side of the protective cover assembly. The roller brush assembly is matched with the dragon twisting shaft through the rubber shovel blade. The debris are rolled and swept through the roller brush and entered the dragon twisting shaft. The dual force of the centrifugal fan and the vacuum cleaner box are used to achieve efficient cleaning.
It realizes efficient cleaning under different vehicle speeds and debris conditions, reduces fuel consumption and noise, and improves cleaning efficiency.
Smart Images

Figure CN223118963U_ABST
Abstract
Description
Technical Field
[0001] The utility model discloses a highway efficient suction and sweeping device, belonging to the technical field of highway maintenance. Background Art
[0002] With the rapid economic development, the traffic flow has increased sharply, and highways, expressways and freeways have become increasingly dense. During the rapid development of roads, the requirements for road cleaning are getting higher and higher, and the road cleaning pressure is also increasing day by day. The increase in traffic flow may cause various sundries on the road, and these sundries pose a serious threat to driving safety. In order to quickly discover and collect sundries, the road sweeper needs to continuously check and clean in time. Existing road sweepers suck various sundries into the cleaning and dust collection box through the suction port. Since there are many types of sundries, larger sundries require greater suction force at the suction port. Therefore, existing road sweepers all adopt larger power engines and larger fans. The operating power of existing road sweepers for cleaning is relatively large, which greatly wastes fuel consumption power and increases the noise. The operation efficiency of this pure suction type road sweeper is low. If the vehicle speed is increased, many sundries will pass by without being sucked into the road sweeper. Content of the Utility Model
[0003] The purpose of the utility model is to solve the problems of relatively large operating power for cleaning of existing road sweepers, great waste of fuel consumption power, increased noise and low operation efficiency, and to provide a highway efficient suction and sweeping device.
[0004] The problems to be solved by the utility model are realized by the following technical solutions:
[0005] A highway efficient suction and sweeping device includes a protective cover assembly. In the middle of the outer side of the front end of the protective cover assembly, there is a front universal wheel, and two rear universal wheels are symmetrically arranged on the outer side of the rear end. On the outer sides of the left and right ends of the protective cover assembly, there are adjustment components. Inside the protective cover assembly, near the two rear universal wheels, there is a brush roller assembly that cooperates with the adjustment components. Inside the protective cover assembly, near the front universal wheel, there is an auger shaft. On the outer side of the protective cover assembly corresponding to the output port of the auger shaft assembly, there is a fan assembly.
[0006] Preferably, the protective cover assembly includes a protective cover top cover. The brush roller assembly and the auger shaft assembly are respectively arranged inside the protective cover top cover. The bottom of the protective cover top cover closes the auger shaft assembly inside the protective cover top cover through a protective plate. One end of the protective plate near the brush roller assembly is connected with a rubber cutting edge in a downward-sloping manner.
[0007] Preferably, the included angle between the rubber cutting edge and the horizontal is 45°.
[0008] Preferably, the auger shaft assembly includes an auger shaft rotatably mounted at both ends on the two ends of the top cover of the protective cover, and an auger shaft drive motor with a main shaft disposed outside one end of the top cover of the protective cover and connected to the end of the auger shaft away from the outlet.
[0009] Preferably, the outer diameter and the lead of the auger shaft are both 200 mm.
[0010] Preferably, the brush roller assembly includes a brush roller shaft cylinder, a plurality of brush roller bristles are uniformly arranged outside the brush roller shaft cylinder, and brush plate pressing plates with hexagonal blind holes on the outside are respectively connected to both ends of the brush roller shaft cylinder.
[0011] Preferably, the adjusting assembly includes adjusting shafts rotatably arranged through both ends of the top cover of the protective cover, and both ends of the adjusting shafts are respectively connected to both ends of the brush roller assembly through a driving brush roller adjusting assembly and a driven height adjusting assembly.
[0012] Preferably, the driving brush roller adjusting assembly includes a first adjusting swing arm hinged to one end of the adjusting shaft, a driving brush roller motor is arranged on one side of the first adjusting swing arm, a first external hexagonal sleeve is sleeved on the main shaft of the driving brush roller motor and positioned by a first hexagonal nut, the main shaft of the driving brush roller motor is in limit fit with the brush plate pressing plate at one end of the brush roller shaft cylinder through the first external hexagonal sleeve, the other end of the first adjusting swing arm is connected to one end of a first short chain near the top, the other end of the first short chain is connected to one end of a first height adjusting bolt, the other end of the first height adjusting bolt passes through a first connecting plate arranged on the top of the top cover of the protective cover and is in fit and positioning with a first adjusting nut, sliding grooves are respectively arranged at both ends of the top cover of the protective cover, and the body of the driving brush roller motor near the main shaft can slide along the sliding groove at one end of the top cover of the protective cover.
[0013] Preferably, the driven height adjustment assembly includes a second adjustment swing arm with one end hinged to the other end of the adjustment shaft. An adjustment swing bearing sleeve is arranged on the side of the second adjustment swing arm. An adjustment swing shaft is inserted through the adjustment swing bearing sleeve. Tapered roller bearings that cooperate with the adjustment swing bearing sleeve are respectively sleeved on both sides of the shoulder of the adjustment swing shaft. A sealing felt ring is sleeved on the adjustment swing shaft to cooperate with the inner side of one end of the adjustment swing bearing sleeve. The tapered roller bearings are hermetically installed in the adjustment swing bearing sleeve through bearing end covers. A second hexagonal socket sleeve that is in limit fit with the brush plate pressing plate at the other end of the brush roller shaft cylinder is sleeved on the adjustment swing shaft. The second hexagonal socket sleeve is limited by a second hexagonal nut that cooperates with the adjustment swing shaft. The other end of the second adjustment swing arm is connected to one end of a second short link chain near the top. The other end of the second short link chain is connected to one end of a second height adjustment bolt. The other end of the second height adjustment bolt passes through a second connecting plate arranged at the top of the protective cover top cover and cooperates with a second adjustment nut for positioning. The side of the adjustment swing bearing sleeve close to the second hexagonal socket sleeve can slide along the sliding groove at the other end of the protective cover top cover.
[0014] The beneficial effects of the present utility model compared with the prior art are as follows:
[0015] The present utility model provides a high-efficiency road sweeping and suction device. A brush roller assembly that cooperates with an adjustment assembly is installed inside the protective cover assembly near the two rear universal wheels. An auger shaft is installed inside the protective cover assembly near the front universal wheel. A fan assembly is installed outside the protective cover assembly corresponding to the output port of the auger shaft assembly. During operation, debris will enter the brush roller sweeping area along the rubber scraping edge. The brush roller rotates in the reverse direction. At this time, most of the debris and dust are thrown above the auger, and a small part is bounced back by the rubber scraping edge. The brush roller repeatedly sweeps, and all will be thrown above the auger. The dust is strongly sucked into the side centrifugal fan port to ensure that the sweeping operation is carried out in a dust-free state. The debris is input into the suction port of the fan assembly through the auger. Under the action of the centrifugal force of the fan assembly and the suction force of the dust collection box fan, the debris will instantly enter the dust collection box body. This kind of sweeping, conveying, centrifugal force and suction force are not affected by the vehicle speed and the amount of debris, making the sweeping operation faster, more efficient and more time-saving. Description of the Drawings
[0016] Figure 1 is the overall structure diagram of a high-efficiency road sweeping and suction device of the present utility model.
[0017] Figure 2 is the isometric view of a high-efficiency road sweeping and suction device of the present utility model.
[0018] Figure 3 is the isometric view of a high-efficiency road sweeping and suction device of the present utility model.
[0019] Figure 4 is a partial overall structure diagram of a high-efficiency road suction and sweeping device of the present utility model.
[0020] Figure 5 is a partial isometric view of a high-efficiency road suction and sweeping device of the present utility model.
[0021] Figure 6 is a partial isometric view of a high-efficiency road suction and sweeping device of the present utility model.
[0022] Figure 7 is an isometric view of a brush roller assembly in a high-efficiency road suction and sweeping device of the present utility model.
[0023] Figure 8 is a partial isometric view of an adjustment assembly in a high-efficiency road suction and sweeping device of the present utility model.
[0024] Figure 9 is a partial isometric view of an adjustment assembly in a high-efficiency road suction and sweeping device of the present utility model.
[0025] Figure 10 is a partial overall structure diagram of an adjustment assembly in a high-efficiency road suction and sweeping device of the present utility model.
[0026] Among them, 100 - rear universal wheel, 200 - protective cover assembly, 300 - adjustment assembly, 400 - brush roller assembly, 500 - fan assembly, 600 - front universal wheel, 700 - rubber scraping edge, 800 - auger shaft assembly, 201 - protective cover top cover, 202 - second connecting plate, 203 - protective plate, 204 - sliding groove, 205 - first connecting plate, 301 - first short link chain, 302 - first adjustment swing arm, 303 - first height adjustment bolt, 304 - driving brush roller motor, 305 - first external hexagonal sleeve, 306 - first hexagonal nut, 307 - second adjustment swing arm, 308 - adjustment swing bearing sleeve, 309 - tapered roller bearing, 310 - adjustment swing shaft, 311 - second short link chain, 312 - bearing end cover, 313 - sealing felt ring, 314 - second hexagonal nut, 315 - second external hexagonal sleeve, 316 - first adjustment nut, 317 - second adjustment nut, 318 - second height adjustment bolt, 319 - adjustment shaft, 401 - brush roller bristles, 402 - brush roller shaft cylinder, 403 - brush piece pressing plate, 801 - auger shaft driving motor, 802 - auger shaft. Detailed implementation manner
[0027] The following further describes the present utility model according to the attached Figures 1 - 10 :
[0028] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0029] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] As Figures 1 - 4 shown, on the basis of the prior art, the first embodiment of the present utility model provides a high-efficiency road suction and sweeping device, including a protective cover assembly 200. A front universal wheel 600 is installed in the middle of the outer side of the front end of the protective cover assembly 200, and two rear universal wheels 100 are symmetrically arranged on the outer side of the rear end. Adjusting assemblies 300 are provided on the outer sides of the left and right ends of the protective cover assembly 200. A brush roller assembly 400 cooperating with the adjusting assembly 300 is installed inside the protective cover assembly 200 near the two rear universal wheels 100. An auger shaft 800 is installed inside the protective cover assembly 200 near the front universal wheel 600. A fan assembly 500 is installed on the outer side of the protective cover assembly 200 corresponding to the output port of the auger shaft assembly 800. The specific structures of the above components and the connection relationships between them will be introduced in detail below.
[0032] The above-mentioned protective cover assembly 200 includes a protective cover top cover 201. The brush roller assembly 400 and the auger shaft assembly 800 are respectively installed inside the protective cover top cover 201. The bottom of the protective cover top cover 201 encloses and installs the auger shaft assembly 800 inside the protective cover top cover 201 through a protective plate 203. One end of the protective plate 203 close to the brush roller assembly 400 is connected with a rubber scraping blade 700 in a downward inclined manner, and the included angle between the rubber scraping blade (700) and the horizontal is 45°. The structures of the above-mentioned front universal wheels 600 and rear universal wheels 100 are the same, and the structure can achieve the known universal wheel effect in the art, so it will not be elaborated here.
[0033] As Figure 5 shown, the auger shaft assembly 800 includes an auger shaft 802 whose two ends are respectively rotatably mounted on both ends of the protective cover top cover 201. An auger shaft drive motor 801 with a main shaft installed on the outside of one end of the protective cover top cover 201 and connected to the end of the auger shaft 802 far from the output port. In this embodiment, the outer diameter and lead of the auger shaft 802 are both 200 mm.
[0034] As Figures 6 - 10 shown, the brush roller assembly 400 includes a brush roller shaft cylinder 402. A plurality of brush hairs 401 are evenly arranged on the outside of the brush roller shaft cylinder 402. Brush piece pressing plates 403 with hexagonal blind holes on the outside are respectively connected to both ends of the brush roller shaft cylinder 402.
[0035] The adjusting assembly 300 includes an adjusting shaft 319 rotatably installed through both ends of the protective cover top cover 201. Both ends of the adjusting shaft 319 are respectively connected to both ends of the brush roller assembly 400 through a driving brush roller adjusting assembly and a driven height adjusting assembly.
[0036] Among them: The driving brush roller adjusting assembly includes a first adjusting swing arm 302 hinged to one end of the adjusting shaft 319. A driving brush roller motor 304 is installed on one side of the first adjusting swing arm 302. A first external hexagonal sleeve 305 is sleeved on the main shaft of the driving brush roller motor 304 and positioned by a first hexagonal nut 306. The main shaft of the driving brush roller motor 304 is in limit fit with the brush piece pressing plate 403 at one end of the brush roller shaft cylinder 402 through the first external hexagonal sleeve 305. The other end of the first adjusting swing arm 302 is connected to one end of a first short chain 301 near the top. The other end of the first short chain 301 is connected to one end of a first height adjusting bolt 303. The other end of the first height adjusting bolt 303 passes through a first connecting plate 205 arranged on the top of the protective cover top cover 201 and is in fit and positioning with a first adjusting nut 316. Sliding grooves 204 are respectively arranged at both ends of the protective cover top cover 201. The body of the driving brush roller motor 304 close to the main shaft can slide along the sliding groove 204 at one end of the protective cover top cover 201.
[0037] The above-mentioned driven height adjustment assembly includes a second adjustment swing arm 307 with one end hinged to the other end of the adjustment shaft 319. An adjustment swing bearing sleeve 308 is installed on the side of the second adjustment swing arm 307. An adjustment swing shaft 310 is passed through the adjustment swing bearing sleeve 308. Tapered roller bearings 309 that cooperate with the adjustment swing bearing sleeve 308 are respectively sleeved on both sides of the shoulder of the adjustment swing shaft 310. A sealing felt ring 313 is sleeved on the adjustment swing shaft 310 to cooperate with the inner side of one end of the adjustment swing bearing sleeve 308. The tapered roller bearings 309 are hermetically installed in the adjustment swing bearing sleeve 308 through bearing end covers 312. A second hexagonal sleeve 315 that is in limit cooperation with the brush plate pressing plate 403 at the other end of the brush roller shaft cylinder 402 is sleeved on the adjustment swing shaft 310. The second hexagonal sleeve 315 is limited by a second hexagonal nut 314 that cooperates with the adjustment swing shaft 310. The other end of the second adjustment swing arm 307 is connected to one end of a second short chain 311 near the top. The other end of the second short chain 311 is connected to one end of a second height adjustment bolt 318. The other end of the second height adjustment bolt 318 passes through a second connecting plate 202 arranged at the top of the protective cover top plate 201 and cooperates with a second adjustment nut 317 for positioning. The side of the adjustment swing bearing sleeve 308 close to the second hexagonal sleeve 315 can slide along the sliding groove 204 at the other end of the protective cover top plate 201.
[0038] During use, when the brush roller assembly 400 encounters an obstacle, one end of the brush roller assembly 400 is lifted, and the other end is also lifted simultaneously through the adjustment shaft 319, realizing the synchronous function of lifting and lowering at both ends. The relative height of the brush roller assembly 400 from the ground is achieved by rotating the first adjustment nut 316 and the second adjustment nut 317 on the first height adjustment bolt 303 and the second height adjustment bolt 318 to pull the short chain. During operation, the drive brush roller motor 304 in the first adjustment swing arm 302 drives the brush roller assembly 400 to rotate through the first hexagonal sleeve 305.
[0039] One end of the auger shaft 802 is driven to rotate by an auger shaft drive motor 801. The high-efficiency road suction and sweeping device of the present application is installed at the tail of the work vehicle. The device is supported by the front universal wheels 600 and the rear universal wheels 100 on the ground to ensure the relative position of the high-efficiency road and highway suction and sweeping device. During operation, as the work vehicle moves forward, the brush roller rotates clockwise. On the right side in the vehicle traveling direction, when looking at the end of the brush roller shaft, through the action of the friction and centrifugal force of the brush roller, the sundries on the road are thrown towards the auger shaft. As the vehicle moves forward, the rubber shovel blade takes advantage of the soft characteristics of the rubber, and various sundries on the road surface can pass through smoothly. When the sundries thrown by the brush roller do not reach a certain height and do not enter the auger guard plate, the rubber shovel blade will block the sundries, and the brush roller will repeatedly throw them until they enter the auger guard plate.
[0040] Although the embodiments of the present utility model have been disclosed as above, it is not limited to the applications listed in the specification and embodiments. It can be fully applied to various fields suitable for the present utility model. For those familiar with the field, additional modifications can be easily achieved. Therefore, without departing from the general concept defined by the claims and the equivalent scope, the present utility model is not limited to the specific details and the illustrated examples herein.
Claims
1. An efficient highway suction and sweeping device, characterized in that, It includes a protective cover assembly (200). In the middle of the outer side of the front end of the protective cover assembly (200), a front universal wheel (600) is provided. At the rear end, two rear universal wheels (100) are symmetrically arranged on the outer side. On the outer sides of the left and right ends of the protective cover assembly (200), an adjustment assembly (300) is provided. Inside the protective cover assembly (200), near the two rear universal wheels (100), a brush roller assembly (400) that cooperates with the adjustment assembly (300) is provided. Inside the protective cover assembly (200), near the front universal wheel (600), a screw conveyor shaft assembly (800) is provided. On the outer side of the protective cover assembly (200) corresponding to the output port of the screw conveyor shaft assembly (800), a fan assembly (500) is provided.
2. The efficient road suction and sweeping device according to claim 1, wherein, The protective cover assembly (200) includes a protective cover top cover (201). The brush roller assembly (400) and the screw conveyor shaft assembly (800) are respectively arranged inside the protective cover top cover (201). At the bottom of the protective cover top cover (201), the screw conveyor shaft assembly (800) is enclosed inside the protective cover top cover (201) through a protective plate (203). One end of the protective plate (203) close to the brush roller assembly (400) is inclined downward to be connected with a rubber scraping blade (700).
3. The high-efficiency road suction and sweeping device according to claim 2, characterized in that, The included angle between the rubber scraping blade (700) and the horizontal is 45°.
4. An efficient road suction and sweeping device according to claim 2 or 3, characterized in that, The screw conveyor shaft assembly (800) includes a screw conveyor shaft (802) whose two ends are respectively rotatably mounted at the two ends of the protective cover top cover (201). On the outer side of one end of the protective cover top cover (201), a screw conveyor shaft drive motor (801) whose main shaft is connected to the end of the screw conveyor shaft (802) far from the output port is provided.
5. The high-efficiency road suction and sweeping device according to claim 4, characterized in that The outer diameter and the lead of the screw conveyor shaft (802) are both 200 mm.
6. The efficient road suction and sweeping device according to claim 5, characterized in that The brush roller assembly (400) includes a brush roller shaft cylinder (402). A plurality of brush roller hairs (401) are evenly arranged on the outer side of the brush roller shaft cylinder (402). The two ends of the brush roller shaft cylinder (402) are respectively connected with brush piece pressing plates (403) with hexagonal blind holes on the outer sides.
7. The high-efficiency road suction and sweeping device according to claim 6, wherein, The adjustment assembly (300) includes an adjustment shaft (319) that is rotatably arranged through the two ends of the protective cover top cover (201). The two ends of the adjustment shaft (319) are respectively connected to the two ends of the brush roller assembly (400) through a driving brush roller adjustment assembly and a driven height adjustment assembly.
8. The efficient road suction and sweeping device according to claim 7, wherein The driving brush roller adjusting assembly includes a first adjusting swing arm (302) with one end hinged to one end of an adjusting shaft (319). A driving brush roller motor (304) is arranged on one side of the first adjusting swing arm (302). A first external hexagonal sleeve (305) is sleeved on the main shaft of the driving brush roller motor (304) and positioned by a first hexagonal nut (306). The main shaft of the driving brush roller motor (304) is in limit fit with a brush plate pressing plate (403) at one end of a brush roller shaft cylinder (402) through the first external hexagonal sleeve (305). The other end of the first adjusting swing arm (302) is connected to one end of a first short chain (301) near the top. The other end of the first short chain (301) is connected to one end of a first height adjusting bolt (303). The other end of the first height adjusting bolt (303) passes through a first connecting plate (205) arranged at the top of a protective cover top cover (201) and is in fit and positioning with a first adjusting nut (316). Sliding grooves (204) are respectively arranged at both ends of the protective cover top cover (201). The body of the driving brush roller motor (304) near the main shaft can slide along the sliding groove (204) at one end of the protective cover top cover (201).
9. The high-efficiency road suction and sweeping device according to claim 8, characterized in that The driven height adjusting assembly includes a second adjusting swing arm (307) with one end hinged to the other end of the adjusting shaft (319). An adjusting swing bearing sleeve (308) is arranged on the side surface of the second adjusting swing arm (307). An adjusting swing shaft (310) is inserted into the adjusting swing bearing sleeve (308). Tapered roller bearings (309) cooperating with the adjusting swing bearing sleeve (308) are respectively sleeved on both sides of the shaft shoulder of the adjusting swing shaft (310). A sealing felt ring (313) is sleeved on the adjusting swing shaft (310) and is in fit with the inner side of one end of the adjusting swing bearing sleeve (308). The tapered roller bearings (309) are hermetically installed in the adjusting swing bearing sleeve (308) through bearing end covers (312). A second external hexagonal sleeve (315) in limit fit with the brush plate pressing plate (403) at the other end of the brush roller shaft cylinder (402) is sleeved on the adjusting swing shaft (310). The second external hexagonal sleeve (315) is limited by a second hexagonal nut (314) cooperating with the adjusting swing shaft (310). The other end of the second adjusting swing arm (307) is connected to one end of a second short chain (311) near the top. The other end of the second short chain (311) is connected to one end of a second height adjusting bolt (318). The other end of the second height adjusting bolt (318) passes through a second connecting plate (202) arranged at the top of the protective cover top cover (201) and is in fit and positioning with a second adjusting nut (317). The side surface of the adjusting swing bearing sleeve (308) near the second external hexagonal sleeve (315) can slide along the sliding groove (204) at the other end of the protective cover top cover (201).