Plate beating and clamping device

Abstract

The utility model discloses a clamping device for beating a plastic steel plate, which is particularly suitable for clamping and fixing the plastic steel plate in building construction. According to the device, rapid opening and closing of the clamping arms are achieved through electric driving, and stable and reliable clamping is guaranteed in combination with the anti-skid texture design. The device is further provided with an intelligent control system, the clamping force and position can be monitored in real time, and accurate control is achieved. In addition, the device is compact in structure, easy and convenient to operate and capable of being widely applied to various plastic steel plate punching scenes. The device is reasonable in structural design, multiple in adjustment dimension, convenient to operate by constructors, easy to operate and good in application prospect.

Description

Technical Field

[0001] The utility model belongs to the field of construction tools, and particularly relates to a clamping device for sheet piling. Background Art

[0002] In river dredging work, plastic steel plates, as a common protective material, need to be accurately driven into the riverbed or riverbank to play a role in protection and reinforcement. Due to their light weight, high strength, corrosion resistance and other characteristics, they are widely used. However, traditional clamping devices have problems such as unstable clamping, complex operation and low efficiency when driving plastic steel plates, and cannot meet the requirements of high efficiency and high precision in river dredging work. Therefore, it is necessary to design a new type of clamping device to solve these problems. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to provide a clamping device for sheet piling, which solves the problems of unstable clamping, complex operation and potential damage to plastic steel plates in the prior art during sheet piling construction.

[0004] The utility model adopts the following technical solutions to solve the above technical problems:

[0005] A clamping device for sheet piling includes a clamping mechanism, an adjusting mechanism, a sensing device and a control system; wherein, the clamping mechanism includes two adjustable clamping arms, and the inner side of the clamping arms has a clamping part; the adjusting mechanism is used to finely adjust the clamping arms in the horizontal and vertical directions; the sensing device is installed on the clamping arms to obtain the clamping force and position of the clamping arms; the control system is used to control the action of the adjusting mechanism, and a driving mechanism applies a force to the sheet to drive the sheet into a specified position.

[0006] The two clamping arms are symmetrically arranged, and the lower ends of the clamping arms are connected with clamping plates. The two clamping plates are arranged oppositely to fix the sheet.

[0007] An elastic clamping element is arranged on the inner side of the clamping plate.

[0008] The elastic clamping element includes memory foam or a high-density rubber pad.

[0009] On both clamping arms, a slot hydraulic rod and a slot hydraulic system that cooperate with each other are arranged to adjust the distance between the two clamping plates.

[0010] The slot hydraulic rod is adjusted manually or automatically.

[0011] The control system includes a clamping arm control device and a driving mechanism control device. Among them, the clamping arm control device includes a clamping arm hydraulic rod and a clamping arm hydraulic system. The two sides of the clamping arm hydraulic system are respectively connected with the clamping arms through the clamping arm hydraulic rod; the driving mechanism control device includes a vibration driving system, and the sheet is driven into a predetermined position through vibration.

[0012] The control system further includes a communication module for communicating with construction machinery or robots.

[0013] It also includes a safety protection device.

[0014] The safety protection device includes an overload protection mechanism and an anti-pinch mechanism.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. For the plastic steel plate driving and clamping device of the utility model, elastic clamping elements such as memory foam or high-density rubber pads can closely fit the surface of the plastic steel plate, forming a large contact area, significantly increasing the friction between the clamping device and the plastic steel plate, and effectively preventing the slipping phenomenon during the driving process.

[0017] 2. For the plastic steel plate driving and clamping device of the utility model, the multi-level card slot design enables the clamping module to be flexibly adjusted to adapt to plastic steel plates of different widths and thicknesses, making the clamping device have strong versatility and adaptability, and can meet the driving requirements in different projects.

[0018] 3. For the plastic steel plate driving and clamping device of the utility model, while providing sufficient clamping force, the elastic clamping element also has a certain buffering effect, which not only ensures the stability of clamping, but also effectively prevents damage to the surface of the plastic steel plate caused by excessive clamping.

[0019] 4. For the plastic steel plate driving and clamping device of the utility model, with the design of multi-level card slots and elastic clamping elements, operators can quickly adjust the size and clamping force of the clamping device, simplify the operation process, reduce the preparation time before construction, and thus improve the construction efficiency.

[0020] 5. For the plastic steel plate driving and clamping device of the utility model, elastic clamping elements such as memory foam and high-density rubber pads have good durability and wear resistance, which not only ensure the long-term stability of the clamping device, but also reduce the maintenance cost of the equipment.

[0021] 6. For the plastic steel plate driving and clamping device of the utility model, with characteristics such as enhanced friction, adaptation to various specifications of plastic steel plates, and firm clamping, the clamping device can ensure the safety during the construction process, protect the safety of construction personnel, reduce the occurrence of construction accidents, and has great application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, the utility model and its features, shape, and advantages will become more obvious. The same reference numerals indicate the same parts in all the drawings. The drawings are not drawn to scale, and the focus is on showing the gist of the utility model.

[0023] Figure 1 This is the front view of the injection clamping device of the present utility model.

[0024] Figure 2 This is the side view of the injection clamping device of the present utility model.

[0025] Among them, the markings in the figure are: 1 - left clamping plate; 2 - right clamping plate; 3 - elastic clamping element; 4 - clamping groove hydraulic rod; 5 - clamping groove hydraulic system; 6 - left clamping arm; 7 - right clamping arm; 8 - left clamping arm hydraulic rod; 9 - right clamping arm hydraulic rod; 10 - clamping arm hydraulic system; 11 - vibration injection system; 12 - connecting device. Specific embodiments

[0026] The structure and working process of the present utility model will be further described below in conjunction with the accompanying drawings.

[0027] The present utility model relates to the field of construction, and particularly to a clamping device for the injection process of plastic steel plates. It aims to overcome the problems in the prior art such as unstable clamping, complex operation, and potential damage to plastic steel plates, especially when installed on complex or unstable surfaces (such as the installation of corrugated plates in river silt environment), and provides an innovative solution with a reasonable structural design, easy to operate, and capable of widely adapting to plastic steel plates of different sizes and specifications.

[0028] A plate injection clamping device includes a clamping mechanism, an adjusting mechanism, a sensing device, and a control system; among them, the clamping mechanism includes two adjustable clamping arms, and the inner side of the clamping arms has clamping parts; the adjusting mechanism is used to finely adjust the clamping arms in the horizontal and vertical directions; the sensing device is installed on the clamping arms and is used to obtain the clamping force and position of the clamping arms; the control system is used to control the action of the adjusting mechanism and a set of injection mechanisms to apply force to the plate and drive the plate into the specified position.

[0029] The specific design solutions are as follows:

[0030] The present utility model relates to an injection fixture device, which mainly includes a support structure, a clamping mechanism, and an operating rod. Among them, the support structure is stable and reliable, the clamping mechanism is adjustable to adapt to plastic steel plates of different sizes and specifications, and the operating rod is designed for easy operation. This injection fixture device has a simple structure and strong practicability, and solves the problems of unstable clamping, complex operation, and easy damage to plastic steel plates in the prior art.

[0031] Modular design: The device adopts a modular design, including an adjustable clamping module and an intelligent control module; the adjustable clamping module is the core part. Through a multi-level card slot design, combined with elastic clamping elements (such as memory foam or high-density rubber pads), the friction with the plastic steel plate is increased to prevent slipping during the driving process, adapt to plastic steel plates of different widths and thicknesses, and ensure stable clamping without damaging the plate surface. The multi-level card slot design allows the clamping module to be quickly adjusted according to the width of the plastic steel plate. By moving the position of the card slot, the clamping module can adapt to plastic steel plates of different widths without replacing the fixture or performing complex adjustment operations. The number of levels of the card slot can be set according to actual needs to cover a wider range of plastic steel plate sizes. There should be sufficient spacing between the card slots to accommodate plastic steel plates of different thicknesses. Elastic clamping elements (such as memory foam or high-density rubber pads) are installed on the clamping surface of the clamping module and are in direct contact with the plastic steel plate. These elements have good elasticity and friction, and can effectively prevent the plastic steel plate from slipping during the driving process. The material selection of the memory foam or high-density rubber pad should consider its wear resistance, corrosion resistance and elastic recovery ability to ensure the stability and reliability of long-term use. The design of the elastic clamping element should ensure that no scratches or indentations are caused to the plastic steel plate during the clamping process to protect the integrity of the plate surface.

[0032] Intelligent force application control system: Integrated with intelligent sensors and microprocessors, according to the material, thickness and driving requirements of the plastic steel plate, it automatically adjusts the driving force and speed, avoids overloading and damaging the plastic steel plate, and improves the construction efficiency at the same time. The operator can set parameters through a handheld terminal to achieve precise driving. The system can automatically adjust the driving force and speed according to the physical properties and driving requirements of the plastic steel plate without manual intervention; by precisely controlling the driving force and speed, it can avoid damaging the plastic steel plate due to overload and improve the material utilization rate; the system can quickly respond to the driving requirements, reduce the manual adjustment time, and improve the construction efficiency.

[0033] Simple operation interface: The device is equipped with an intuitive user interface, including LED indicators, touch screens, etc., which is convenient for the operator to quickly understand the current working status and simplify the operation process.

[0034] Specific embodiments, such as Figure 1 、 Figure 2 as shown,

[0035] A plastic steel plate driving and clamping device, including a left clamping plate 1, a right clamping plate 2, an elastic clamping element 3 (memory foam or high-density rubber pad can be selected), a card slot hydraulic rod 4, a card slot hydraulic system 5, a left clamping arm 6, a right clamping arm 7, a left clamping arm hydraulic rod 8, a right clamping arm hydraulic rod 9, a clamping arm hydraulic system 10, a vibration driving system 11, a connecting device 12;

[0036] The left clamping plate 1 and the right clamping plate 2, these two clamping plates are the main clamping parts of the device, used to clamp and fix the plastic steel plate to ensure good contact and stability with the plastic steel plate.

[0037] The elastic clamping element 3, which is a soft but elastic material, such as memory foam or high-density rubber pad, is located between the left clamping plate and the right clamping plate. Its function is to provide uniform clamping pressure, prevent the plastic steel plate from being damaged during clamping, and adapt to plastic steel plates of different shapes and sizes.

[0038] The slot hydraulic rod 4, this hydraulic rod works in cooperation with the slot hydraulic system 5, used to adjust the distance between the left clamping plate and the right clamping plate to adapt to plastic steel plates of different thicknesses.

[0039] The slot hydraulic system 5, which is the system that controls the movement of the slot hydraulic rod, can adjust the position of the hydraulic rod manually or automatically.

[0040] The left clamping arm 6 and the right clamping arm 7, these two clamping arms are connected to the left clamping plate and the right clamping plate, used to support and stabilize the clamping plates.

[0041] The left clamping arm hydraulic rod 8 and the right clamping arm hydraulic rod 9, these two hydraulic rods work in cooperation with the clamping arm hydraulic system 10, used to control the opening and closing of the clamping arms, thereby adjusting the clamping angle of the clamping plates.

[0042] The clamping arm hydraulic system 10, which is the system that controls the movement of the left clamping arm hydraulic rod and the right clamping arm hydraulic rod, can precisely control the actions of the clamping arms.

[0043] The vibration driving system 11, this system is used to drive the plastic steel plate to a predetermined position or surface through vibration after clamping and fixing the plastic steel plate. Vibration can help the plastic steel plate better fit with the base and eliminate air gaps.

[0044] The connecting device 12, this device is used to connect the clamping device with the driving equipment or other related equipment to ensure the stability and coordination of the entire system.

[0045] Adjust the position of the slot hydraulic rod 4 through the slot hydraulic system 5 so that the distance between the left clamping plate 1 and the right clamping plate 2 adapts to the thickness of the plastic steel plate. Use the clamping arm hydraulic system 10 to control the left clamping arm hydraulic rod 8 and the right clamping arm hydraulic rod 9 to open or close the left clamping arm 6 and the right clamping arm 7, thereby adjusting the clamping angle of the clamping plates. Place the plastic steel plate between the left clamping plate and the right clamping plate to ensure that the plastic steel plate is evenly clamped. Start the vibration driving system 11 and drive the plastic steel plate to a predetermined position or surface through vibration. During the driving process, the elastic clamping element 3 provides uniform clamping pressure to prevent the plastic steel plate from being damaged or moving. After the driving is completed, release the clamping arms through the clamping arm hydraulic system 10, remove the plastic steel plate, and proceed to the next cycle.

[0046] The above-mentioned clamping device for plastic steel plate application has the following dimensions and components for its main parts: The widths and lengths of the left clamping plate 1 and the right clamping plate 2 are 600 mm (suitable for the common sizes of plastic steel plates on the market) and 510 mm respectively (this length determines the longitudinal dimension of the clamping device, which is crucial for ensuring the stability of the plate and the operating space). The elastic clamping element 3 (high-density rubber pad) has a length and width of 80 mm each (such a dimension design enables the rubber pad to cover a sufficient contact area during clamping, ensuring clamping stability and protecting the surface of the plastic steel plate from damage), and a thickness of 50 mm (the relatively thick rubber cushion layer provides good buffering effect, can adapt to the minor unevenness of the plastic steel plate surface, and ensures uniform clamping). The high-density rubber pad is a flexible material with a certain deformation ability, and can closely fit plastic steel plates of different shapes and specifications under appropriate pressure, improving the versatility and adaptability of the device. This design emphasizes flexibility and adaptability, especially the design of the high-density rubber pad, which can ensure maintaining the necessary clamping force during application without damaging the plastic steel plate, is applicable to plastic steel plates of various specifications, and enhances the practicality and efficiency of the device.

[0047] Its operation process is as follows:

[0048] The operator places the plastic steel plate between the left clamping plate 1 and the right clamping plate 2, ensuring that the plastic steel plate is in contact with the elastic clamping element 3; starts the clamping arm hydraulic system 10, and drives the left clamping arm 6 and the right clamping arm 7 to close through the left clamping arm hydraulic rod 8 and the right clamping arm hydraulic rod 9, clamping the plastic steel plate between the left clamping plate 1 and the right clamping plate 2; according to needs, adjusts the clamping groove hydraulic rod 4 through the clamping groove hydraulic system 5 to ensure the correct alignment of the plastic steel plate with the installation position; starts the vibration application system 11 to apply the plastic steel plate. During the operation process, it should be ensured that the working pressure and flow rate of the hydraulic system meet the device requirements to avoid damaging the equipment or affecting the clamping effect. During the clamping and application process, the state of the plastic steel plate and the changes in the installation position should be observed, and the device parameters should be adjusted in a timely manner to ensure the installation quality.

[0049] The above-mentioned clamping device for plastic steel plate application is especially suitable for clamping and fixing plastic steel plates in building construction. The device realizes the quick opening and closing of the clamping arms through electric drive, combined with the anti-slip texture design, ensuring stable and reliable clamping. The device is also equipped with an intelligent control system, which can monitor the clamping force and position in real time to achieve precise control. In addition, the device has a compact structure and is easy to operate, and can be widely applied to various plastic steel plate application scenarios. The device of the present utility model has a reasonable structural design, multiple adjustment dimensions, is convenient for construction workers to operate, is easy to operate, and has great application prospects.

[0050] The installation positions of the components in the above intelligent control part can be selectively set according to the situation of the construction site, or pre-installed on the device. The specific electrical connection relationship can be selected in a wired or wireless manner, and those skilled in the art can make adaptive adjustments according to the specific situation.

[0051] What this application aims to protect is the driving device and its circuit connection relationship. The upper computer control software and the like involved are all prior arts and can be fully realized by those skilled in the art without further elaboration. The content protected by this application does not involve improvements to software and methods either.

[0052] Those skilled in the art should understand that those skilled in the art can implement variations in combination with the prior art and the above embodiments, which will not be elaborated here. Such variations do not affect the essence of this utility model and will not be elaborated here.

[0053] The preferred embodiments of this utility model have been described above. It should be understood that this utility model is not limited to the above specific implementation manners. The equipment and structures not described in detail should be understood to be implemented in a common manner in the art; any person skilled in the art can, without departing from the scope of the technical solution of this utility model, make many possible changes and modifications to the technical solution of this utility model by using the methods and technical content disclosed above, or modify it into an equivalent embodiment with equivalent changes, which does not affect the essence of this utility model. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of this utility model without departing from the content of the technical solution of this utility model still fall within the scope of protection of the technical solution of this utility model.

Claims

1. A clamping device for sheet material application, characterized in that: It includes a clamping mechanism, an adjustment mechanism, a sensing device and a control system. Among them, the clamping mechanism includes two adjustable clamping arms, and the inner side of the clamping arms has clamping parts; the adjustment mechanism is used to finely adjust the clamping arms in the horizontal and vertical directions; the sensing device is installed on the clamping arms and is used to obtain the clamping force and position of the clamping arms; the control system is used to control the action of the adjustment mechanism and a driving mechanism to apply force to the board and drive the board into the specified position.

2. The plate material driving and clamping device according to claim 1, characterized in that: The two clamping arms are symmetrically arranged, and the lower ends of the clamping arms are connected to clamping plates, and the two clamping plates are arranged oppositely and are used to fix the board.

3. The sheet material driving and clamping device according to claim 2, wherein: Elastic clamping elements are arranged on the inner sides of the clamping plates.

4. The sheet material driving and clamping device according to claim 3, wherein: The elastic clamping elements include memory sponges or high-density rubber pads.

5. The sheet material driving and clamping device according to claim 1, characterized in that: On both clamping arms, there are arranged a clamping groove hydraulic rod and a clamping groove hydraulic system that cooperate with each other to adjust the distance between the two clamping plates.

6. The plate material driving and clamping device according to claim 5, characterized in that: The clamping groove hydraulic rod is adjusted manually or automatically.

7. The sheet material driving and clamping device according to claim 6, wherein: The control system includes a clamping arm control device and a driving mechanism control device. Among them, the clamping arm control device includes a clamping arm hydraulic rod and a clamping arm hydraulic system, and both sides of the clamping arm hydraulic system are respectively connected to the clamping arms through the clamping arm hydraulic rods; the driving mechanism control device includes a vibration driving system, and the board is driven to the predetermined position through vibration.

8. The plate material driving and clamping device according to claim 1, wherein: The control system also includes a communication module for communicating with construction machinery or robots.

9. The plate hitting and clamping device according to claim 1, characterized in that: It also includes a safety protection device.

10. The sheet material driving and clamping device according to claim 9, wherein: The safety protection device includes an overload protection mechanism and an anti-pinch hand mechanism.

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