Engine cylinder head cover supporting structure and engine assembly
By integrating post-processing and air filter brackets on the cylinder head cover housing, the complex component support structure in the diesel engine is solved, space saving and cost reduction are achieved, and assembly efficiency and component stability are improved.
Patent Information
- Application Number
- CN202422555368.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The support structure of the after-treatment components and air filter components in existing diesel engines is relatively complex, resulting in insufficient installation space and complex connection operations, and requires a large number of parts.
By providing the first and second connection parts on the cylinder head cover housing, the after-processing bracket and the air filter bracket are integrated into the cylinder head cover housing, supporting and connecting the after-processing components and the air filter components is realized, reducing dependence on the large auxiliary bracket.
Significantly save installation space, reduce the number of parts, improve assembly efficiency, save production costs, absorb vibration through shock absorbing pads, and extend component life.
Smart Images

Figure CN223120045U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of engines, and particularly relates to a support structure for an engine cylinder head cover and an engine assembly. Background Art
[0002] The cylinder head cover is an important component in an automotive engine. It is located on the engine block, mainly to prevent external impurities from entering the engine interior, and at the same time plays a sealing role to keep the engine oil separated from dirt, moisture and other contaminants. The cylinder head cover is located at the top of the engine and needs to provide installation support for many pipe parts, wiring harness parts, ignition coils and other parts.
[0003] In order to support and fix the after-treatment components and the air filter components, most existing diesel engines are designed with separate auxiliary brackets. The auxiliary bracket structure is relatively large and the connection is complex. The auxiliary bracket is fixed on the cylinder head or the flywheel housing to support the after-treatment components and the air filter components. Alternatively, the vehicle frame is used to support the after-treatment components and the air filter components. The existing assembly method is likely to cause insufficient installation space on the one hand, and on the other hand, it will require a large number of connecting components and the connection operation is complex.
[0004] Therefore, it is urgent to propose a support structure for an engine cylinder head cover and an engine assembly to solve the above problems. Summary of the Utility Model
[0005] The purpose of the utility model is to at least solve the problem that the support structure for the after-treatment components and the air filter components is relatively complex. This purpose is achieved through the following technical solutions:
[0006] The first aspect of the utility model proposes a support structure for an engine cylinder head cover, including:
[0007] A cylinder head cover housing, on which a first connection part and a second connection part are provided;
[0008] An after-treatment bracket, which is connected to the first connection part and is used for connecting the after-treatment components;
[0009] An air filter bracket, which is connected to the second connection part and is used for connecting the air filter components.
[0010] By using the cylinder head cover support structure in the present technical solution, the aftertreatment bracket and the air filter bracket can be integrated into the cylinder head cover housing, realizing the support for the aftertreatment components and the air filter components. By providing a first connection part on the cylinder head cover, the aftertreatment bracket can be connected to the cylinder head cover housing through the first connection part, and the aftertreatment components are supported and connected by the aftertreatment bracket. By providing a second connection part on the cylinder head cover, the air filter bracket housing is connected to the cylinder head cover housing through the second connection part, and the air filter components are supported and connected by the air filter bracket. Therefore, by adopting this cylinder head cover support structure, there is no need to connect the aftertreatment components and the air filter components to the cylinder head or the flywheel housing through large auxiliary brackets, which can significantly save the installation space and reduce the number of parts, effectively improve the assembly efficiency, and save the production cost.
[0011] In addition, the engine cylinder head cover support structure of the present utility model may further have the following additional technical features:
[0012] In some embodiments of the present utility model, the engine cylinder head cover support structure further includes a hoop, and both ends of the hoop are respectively connected to the aftertreatment bracket, and the hoop is used to connect the aftertreatment components.
[0013] In some embodiments of the present utility model, connection pins are respectively provided at both ends of the aftertreatment bracket, connection sleeves are respectively provided at both ends of the hoop, and one of the connection sleeves is sleeved on the corresponding connection pin.
[0014] In some embodiments of the present utility model, the aftertreatment bracket includes a horizontal portion and two vertical portions arranged at intervals, the two vertical portions are connected by the horizontal portion, the horizontal portion is connected to the cylinder head cover housing, both ends of the connection pin are respectively connected to the two vertical portions, and the portion of the connection pin located between the two vertical portions is inserted through the connection sleeve.
[0015] In some embodiments of the present utility model, a shock pad is provided on the cylinder head cover housing, and the aftertreatment bracket is provided on the shock pad.
[0016] In some embodiments of the present utility model, a plurality of aftertreatment brackets are provided, and the plurality of aftertreatment brackets are arranged at intervals along the length direction of the aftertreatment components.
[0017] In some embodiments of the present utility model, the air filter bracket includes a first connecting plate and a second connecting plate arranged at an angle, the first connecting plate is connected to the second connection part, and the second connecting plate is used to connect the air filter components.
[0018] In some embodiments of the present utility model, the second connecting portion is a connecting post, a threaded hole is provided on the connecting post, a through hole is provided on the first connecting plate, the through hole is used for passing through a bolt, and the threaded hole is used for threaded connection with the bolt.
[0019] In some embodiments of the present utility model, a plurality of air filter brackets are provided, and at least one air filter bracket is provided on each side of the air filter component.
[0020] The present utility model further provides an engine assembly, which includes:
[0021] An engine;
[0022] An after-treatment component, which is used for treating the exhaust gas of the engine;
[0023] An air filter component, which is used for filtering the intake air of the engine;
[0024] And the engine cylinder head cover support structure in the above embodiments, the after-treatment component and the air filter component are respectively connected to the engine cylinder head cover support structure. Description of the Drawings
[0025] By reading the following detailed description of the preferred embodiments, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of the present utility model. Moreover, throughout the drawings, the same reference numerals are used to represent the same components. In the drawings:
[0026] Figure 1 Schematically shows an assembly diagram of the cylinder head cover support structure, the after-treatment component and the air filter component according to an embodiment of the present utility model from a certain perspective;
[0027] Figure 2 Schematically shows an assembly diagram of the cylinder head cover support structure, the after-treatment component and the air filter component according to an embodiment of the present utility model from another perspective.
[0028] The reference numerals in the drawings are as follows:
[0029] 100, cylinder head cover housing; 110, first connecting portion; 120, second connecting portion; 130, extension plate; 200, after-treatment bracket; 210, horizontal portion; 220, vertical portion; 300, connecting pin; 400, air filter bracket; 410, first connecting plate; 420, second connecting plate; 430, reinforcing plate; 500, hoop; 600, shock pad; 10, after-treatment component; 20, air filter component. Detailed Embodiments
[0030] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present disclosure can be more thoroughly understood and the scope of the present disclosure can be fully conveyed to those skilled in the art.
[0031] It should be understood that the terms used herein are for the purpose of describing specific exemplary embodiments only and are not intended to be limiting. Unless the context clearly dictates otherwise, the singular forms "a," "an," and "the" as used herein may also include the plural forms. The terms "comprising," "including," "containing," and "having" are inclusive and thus specify the presence of the stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order described or illustrated, unless the order of performance is explicitly stated. It should also be understood that additional or alternative steps may be used.
[0032] Although the terms first, second, third, etc. may be used herein to describe multiple elements, components, regions, layers, and / or sections, these elements, components, regions, layers, and / or sections should not be limited by these terms. These terms may be used only to distinguish one element, component, region, layer, or section from another. Unless the context clearly indicates otherwise, terms such as "first" and "second" and other numerical terms used herein do not imply an order or sequence. Thus, a first element, component, region, layer, or section discussed below may be referred to as a second element, component, region, layer, or section without departing from the teachings of the exemplary embodiments.
[0033] For ease of description, spatial relative relationship terms may be used herein to describe the relationship of one element or feature shown in the figures to another element or feature, such as "inner," "outer," "inner side," "outer side," "below," "beneath," "above," "over," etc. Such spatial relative relationship terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is flipped, an element described as "below" or "beneath" another element or feature will then be oriented "above" or "over" the other element or feature. Thus, the exemplary term "below" can include both an orientation above and below.
[0034] Figure 1 Schematically shown is an assembly schematic diagram of a cylinder head cover support structure according to an embodiment of the present invention, a post-treatment component 10, and an air filter component 20 from a certain perspective. As Figure 1 shown, the present invention provides an engine cylinder head cover support structure, including a cylinder head cover housing 100, a post-treatment bracket 200, and an air filter bracket 400. A first connection portion 110 and a second connection portion 120 are provided on the cylinder head cover housing 100. The post-treatment bracket 200 is connected to the first connection portion 110, and the post-treatment bracket 200 is used to connect the post-treatment component 10. The air filter bracket 400 is connected to the second connection portion 120, and the air filter bracket 400 is used to connect the air filter component 20.
[0035] By using the cylinder head cover support structure in the present technical solution, the post-treatment bracket 200 and the air filter bracket 400 can be integrated into the cylinder head cover housing 100 to realize the support for the post-treatment component 10 and the air filter component 20. By providing the first connection portion 110 on the cylinder head cover, the post-treatment bracket 200 can be connected to the cylinder head cover housing 100 through the first connection portion 110, and the post-treatment component 10 can be supported and connected through the post-treatment bracket 200. By providing the second connection portion 120 on the cylinder head cover, the air filter bracket 400 housing can be connected to the cylinder head cover housing 100 through the second connection portion 120, and the air filter component 20 can be supported and connected through the air filter bracket 400. Therefore, by adopting this cylinder head cover support structure, there is no need to connect the post-treatment component 10 and the air filter component 20 to the cylinder head or the flywheel housing through large auxiliary brackets, which can significantly save the installation space, reduce the number of parts, improve the assembly efficiency, and save the production cost.
[0036] Further, referring still to Figure 1 , the engine cylinder head cover support structure further includes a hoop 500. Both ends of the hoop 500 are respectively connected to the post-treatment bracket 200, and the hoop 500 is used to connect the post-treatment component 10.
[0037] Optionally, after the post-treatment component 10 and the cylinder head cover support structure are assembled, the length direction of the post-treatment bracket 200 is perpendicular to the length direction of the post-treatment component 10. Preferably, the length of the post-treatment bracket 200 is greater than or equal to the outer diameter of the post-treatment component 10, so that the post-treatment bracket 200 can have sufficient space to connect with the ends of the hoop 500. In one embodiment, when fixing the post-treatment component 10, first place the post-treatment component 10 on the post-treatment bracket 200, then sleuth the hoop 500 on the hoop 500, and connect both ends of the hoop 500 to the post-treatment bracket 200 respectively.
[0038] Further, the post-processing component 10 is generally cylindrical, and the middle part of the post-processing bracket 200 contacts the bottom of the post-processing component 10. Optionally, the middle part of the post-processing bracket 200 is set to an arc shape that fits the shape of the post-processing component 10, so as to provide stable support for the post-processing component 10 and be able to limit the position of the post-processing component 10 to prevent the post-processing component 10 from rolling during the assembly process.
[0039] Further, since the length of the post-processing component 10 is relatively long, multiple post-processing brackets 200 are provided, and the multiple post-processing brackets 200 are arranged at intervals along the length direction of the post-processing component 10. Correspondingly, multiple hoop brackets 500 are provided, and each hoop bracket 500 is connected to a post-processing bracket 200. In this embodiment, the number of both the post-processing brackets 200 and the hoop brackets 500 is two. Additionally, since the length of the post-processing component 10 is relatively long, in order to stably connect the post-processing component 10 to the post-processing bracket 200, it should be ensured that the interval between the two post-processing brackets 200 has sufficient length. To increase the distance between the two post-processing brackets 200, the length direction of the cylinder head cover housing 100 and the length direction of the post-processing component 10 are arranged at an angle, and an extension plate 130 is provided on the cylinder head cover housing 100, and the post-processing bracket 200 is connected to the extension plate 130. In other embodiments, the number of post-processing brackets 200 can be three, four, five, etc., which are not specifically limited herein, and the number of hoop brackets 500 is set according to the number of post-processing brackets 200. By adopting this method, the assembly is convenient, and effective support and fixation of the post-processing component 10 can be achieved.
[0040] Further, connecting pins 300 are respectively provided at both ends of the post-processing bracket 200, and connecting sleeves are respectively provided at both ends of the hoop bracket 500, and one connecting sleeve is sleeved on a corresponding connecting pin 300.
[0041] Optionally, the part of the hoop bracket 500 in contact with the post-processing component 10 is a single-layer strip structure, and its end is bent upward to form a connecting sleeve. In another embodiment, the hoop bracket 500 is formed by connecting the strip structures end to end, and the part of the middle thereof in contact with the post-processing component 10 is a double-layer structure, and a ring-shaped connecting sleeve is reserved at the end. Optionally, the length direction of the connecting pin 300 is parallel to the length direction of the post-processing component 10.
[0042] Further, the post-processing bracket 200 includes a horizontal part 210 and two vertical parts 220 arranged at intervals. The two vertical parts 220 are connected by the horizontal part 210. The horizontal part 210 is connected to the cylinder head cover housing 100. Both ends of the connecting pin 300 are respectively connected to the two vertical parts 220, and the part of the connecting pin 300 located between the two vertical parts 220 passes through the connecting sleeve.
[0043] Optionally, through holes for passing through the connecting pin 300 are provided on the vertical portion 220. In one embodiment, a limiting protrusion is provided at one end of the connecting pin 300, and an external thread is provided at the other end. After the connecting pin 300 penetrates into the vertical portion 220, one end is limited by the limiting protrusion, and the other end penetrates out of the vertical portion 220 and is locked by a nut. In another embodiment, both ends of the connecting pin 300 can be connected to the two vertical portions 220 by welding respectively. Optionally, the top of the vertical portion 220 is recessed downward to form an arc that matches the shape of the air filter component 20, thereby providing stable support for the air filter component 20. Optionally, the horizontal portion 210 and the vertical portion 220 are perpendicularly arranged, and in order to reduce stress concentration, the connection between the horizontal portion 210 and the vertical portion 220 is connected by a fillet transition. Optionally, the horizontal portion 210 and the vertical portion 220 are of an integrally formed structural form.
[0044] Further, a shock pad 600 is provided on the cylinder head cover housing 100, and the aftertreatment bracket 200 is arranged on the shock pad 600.
[0045] The aftertreatment component 10 processes harmful components in the exhaust gas through different technical means, such as catalytic conversion, particulate trapping, nitrogen oxide storage and conversion, etc. Maintaining the safe and stable operation of the aftertreatment component 10 is crucial for the performance of the whole vehicle. Vibration is an important factor leading to the failure of the aftertreatment component 10, mainly affecting its durability and reliability. Vibration may cause key components in the aftertreatment component 10 to loosen or fall off, and may also cause signal distortion or inaccurate actuator operation. By providing the shock pad 600, the vibration generated during the operation of the aftertreatment component 10 can be effectively absorbed, the damage caused by vibration can be reduced, and the service life of the aftertreatment component 10 can be effectively extended. Optionally, the shock pad 600 can be a rubber pad or a silica gel pad. Optionally, the shock pad 600 can be cylindrical or prismatic, etc. Further, the first connection portion 110 can be a connecting column, and a threaded hole is provided on the connecting column. Both the shock pad 600 and the bracket are provided with through holes for passing through bolts. When connecting, the bracket and the shock pad 600 are connected to the connecting column by bolts.
[0046] Further, Figure 2 Schematically shows an assembly schematic diagram of the cylinder head cover support structure, the aftertreatment component 10, and the air filter component 20 according to an embodiment of the present invention from another perspective. Refer to Figure 1 and Figure 2 , the air filter bracket 400 includes a first connecting plate 410 and a second connecting plate 420 arranged at an angle. The first connecting plate 410 is connected to the second connecting portion 120, and the second connecting plate 420 is used to connect the air filter component 20.
[0047] Optionally, the first connecting plate 410 and the second connecting plate 420 are integrally formed. Optionally, the first connecting plate 410 and the second connecting plate 420 are perpendicularly arranged. By setting the air filter bracket 400 in such a structural form, it is possible to conveniently fix the air filter component 20 and the cylinder head cover housing 100. Preferably, to reduce stress concentration, the connection between the first connecting plate 410 and the second connecting plate 420 is transitioned by a fillet.
[0048] Furthermore, the air filter bracket 400 further includes a reinforcing plate 430, and both the first connecting plate 410 and the second connecting plate 420 are connected to the reinforcing plate 430.
[0049] By providing the reinforcing plate 430, the structural strength of the air filter bracket 400 can be increased to prevent the first connecting plate 410 and the second connecting plate 420 from breaking. Optionally, the reinforcing plate 430 and the first connecting plate 410 are perpendicularly arranged. Optionally, the shape of the reinforcing plate 430 can be triangular, trapezoidal, sector-shaped, etc. The number of reinforcing plates 430 can be one or more. When there are multiple reinforcing plates 430, the multiple reinforcing plates 430 are arranged at intervals along the length direction of the first connecting plate 410.
[0050] Furthermore, the second connecting portion 120 is a connecting post, and a threaded hole is provided on the connecting post. A through hole is provided on the first connecting plate 410 for passing a bolt through, and the threaded hole is used for threaded connection with the bolt.
[0051] Optionally, in this embodiment, the second connecting portion 120 and the cylinder head cover housing 100 are integrally formed. The first connecting plate 410 and the second connecting portion 120 are connected by a bolt connection, which is convenient to operate and has a reliable connection.
[0052] Furthermore, multiple air filter brackets 400 are provided, and at least one air filter bracket 400 is provided on each side of the air filter component 20. Optionally, in one embodiment, each first connecting plate 410 is connected to two connecting posts. In other embodiments, the first connecting plate 410 can be connected to one or more than two second connecting portions 120, and the number of the second connecting portions 120 is set according to the usage requirements and is not specifically limited herein.
[0053] It can be understood that by providing air filter brackets 400 on each side of the air filter component 20, the connection stability can be increased to avoid the overall loosening of the air filter component 20 caused by the loosening of one of the air filter brackets 400. In this embodiment, one air filter bracket 400 is provided on each side of the air filter component 20. In other embodiments, multiple air filter brackets 400 can be provided on each side of the air filter component 20 to increase the connection stability.
[0054] The present technical solution also provides an engine assembly, which includes an engine, an after-treatment component 10, an air filter component 20, and the engine cylinder head cover support structure in the above embodiments. The after-treatment component 10 is used to treat the exhaust gas of the engine; the air filter component 20 is used to filter the intake air of the engine; the after-treatment component 10 and the air filter component 20 are respectively connected to the engine cylinder head cover support structure.
[0055] In this engine assembly, the after-treatment component 10 and the air filter component 20 are respectively integrated into the cylinder head cover housing 100 through an after-treatment bracket 200 and an air filter bracket 400. Compared with the traditional setting where large auxiliary brackets are used to connect the after-treatment component 10 and the air filter component 20 to the cylinder head or the flywheel cover, it can significantly save the installation space, reduce the number of parts, improve the assembly efficiency, and save the production cost.
[0056] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed by the present utility model should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Claims
1. An engine cylinder head cover support structure, characterized in that Comprising: A cylinder head cover housing (100), on which a first connection part (110) and a second connection part (120) are provided; An after-treatment bracket (200), which is connected to the first connection part (110) and is used for connecting an after-treatment component (10); An air filter bracket (400), which is connected to the second connection part (120) and is used for connecting an air filter component (20).
2. The engine cylinder head cover support structure according to claim 1, characterized in that, The engine cylinder head cover support structure further includes a hoop (500), both ends of the hoop (500) are respectively connected to the after-treatment bracket (200), and the hoop (500) is used for connecting the after-treatment component (10).
3. The engine cylinder head cover support structure according to claim 2, characterized in that, Both ends of the after-treatment bracket (200) are respectively provided with connection pins (300), both ends of the hoop (500) are respectively provided with connection sleeves, and one of the connection sleeves is sleeved on a corresponding connection pin (300).
4. The engine cylinder head cover support structure according to claim 3, characterized in that, The after-treatment bracket (200) includes a horizontal part (210) and two vertical parts (220) arranged at intervals. The two vertical parts (220) are connected by the horizontal part (210). The horizontal part (210) is connected to the cylinder head cover housing (100). Both ends of the connection pin (300) are respectively connected to the two vertical parts (220), and the part of the connection pin (300) located between the two vertical parts (220) is inserted through the connection sleeve.
5. The engine cylinder head cover support structure according to any one of claims 1-4, characterized in that, A shock pad (600) is provided on the cylinder head cover housing (100), and the after-treatment bracket (200) is arranged on the shock pad (600).
6. The engine cylinder head cover support structure according to any one of claims 1-4, characterized in that, A plurality of the after-treatment brackets (200) are provided, and the plurality of after-treatment brackets (200) are arranged at intervals along the length direction of the after-treatment component (10).
7. The engine cylinder head cover support structure according to any one of claims 1-4, characterized in that, The air filter bracket (400) includes a first connecting plate (410) and a second connecting plate (420) arranged at an angle. The first connecting plate (410) is connected to the second connection part (120), and the second connecting plate (420) is used for connecting the air filter component (20).
8. The engine cylinder head cover support structure according to claim 7, wherein, The second connection part (120) is a connecting column, a threaded hole is provided on the connecting column, a through hole is provided on the first connecting plate (410), the through hole is used for passing a bolt, and the threaded hole is used for threadedly connecting with the bolt.
9. The engine cylinder head cover support structure according to any one of claims 1-4, characterized in that, A plurality of the air filter brackets (400) are provided, and at least one air filter bracket (400) is provided on each side of the air filter component (20).
10. An engine assembly, characterized in that, Comprising: An engine; An after-treatment component (10), which is used for treating the exhaust gas of the engine; An air filter component (20), which is used for filtering the intake air of the engine; And the engine cylinder head cover support structure according to any one of claims 1-9, wherein the after-treatment component (10) and the air filter component (20) are respectively connected to the engine cylinder head cover support structure.