Intelligent inspection device for photovoltaic power station

Through the design of the intelligent inspection device of the photovoltaic power station, the combination of hydraulic cylinders, racks and gears is used to realize the angle and height adjustment of the camera and infrared temperature measurement sensor, solving the limitations of the existing inspection vehicles and improving the inspection efficiency and accuracy.

CN223121110UActive Publication Date: 2025-07-18NINGXIA YINXING ENERGY
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Patent Information

Application Number
CN202421852863.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-18
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing intelligent photovoltaic power station inspection vehicles do not have the function of adjusting the height position and shooting angle of the camera and infrared temperature measurement sensor, resulting in limited inspection positions and inability to effectively observe the instrument panel value of the electrical control cabinet.

Method used

An intelligent patrol device for photovoltaic power stations was designed. Through the combination of hydraulic cylinders, racks and gears, the angle and height adjustment of the camera and infrared temperature measurement sensor is realized. Combined with remote control of the signal transceiver and the main controller, the flexibility and accuracy of patrol are enhanced.

Benefits of technology

It realizes efficient inspection of photovoltaic power stations, can adjust the orientation and height of the camera and infrared temperature measurement sensor, facilitates observation of the instrument panel value of the electrical control cabinet, and improves the efficiency and accuracy of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent inspection device for a photovoltaic power station, which comprises an inspection vehicle body and has the beneficial effects that a hydraulic cylinder, a rack and a gear are arranged, so that the output end of the hydraulic cylinder drives the rack to move, and the rack drives the meshed gear to rotate when moving; when the gear rotates, a rotating column on the inner side and a supporting top box are driven to rotate and adjust, the angles of the supporting top box and an adjusting supporting column are adjusted, and therefore the orientation angles of a camera, a first infrared temperature measuring sensor, a second infrared temperature measuring sensor and a third infrared temperature measuring sensor are adjusted, inspection processing is conducted on a photovoltaic power station, and the inspection efficiency is improved. And by arranging an adjusting lead screw, the output end of a second motor drives the adjusting lead screw to rotate, and when the adjusting lead screw rotates, the height position of an adjusting supporting column on the outer side is adjusted, and the height positions of a camera, a first infrared temperature measurement sensor and a second infrared temperature measurement sensor are adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of inspection devices, in particular to an intelligent inspection device for a photovoltaic power station. Background Technique

[0002] A photovoltaic power station is a power generation system that uses solar energy and is composed of special materials (such as crystalline silicon panels, inverters and other electronic components), is connected to the power grid and transmits electricity to the power grid. When the natural environment where the photovoltaic power station is located is harsh and the traffic conditions are poor, the operation and maintenance of the photovoltaic power station are relatively difficult. The traditional manual inspection method has many problems such as low efficiency, high error rate, and long inspection time, and is not suitable for the current intelligent photovoltaic power station. Moreover, most of the existing inspection vehicles for intelligent photovoltaic power stations do not have the function of adjusting the height position and shooting angle of the camera and the infrared temperature sensor, which is not convenient for observing the numerical values on the instrument panel of the electrical control cabinet, and the inspection position is relatively limited. Content of the Utility Model

[0003] The purpose of the utility model is to provide an intelligent inspection device for a photovoltaic power station, so as to solve the problems proposed in the above background technique that most of the existing inspection vehicles for intelligent photovoltaic power stations do not have the function of adjusting the height position and shooting angle of the camera and the infrared temperature sensor, which is not convenient for observing the numerical values on the instrument panel of the electrical control cabinet, and the inspection position is relatively limited.

[0004] To achieve the above purpose, the utility model provides the following technical solution: an intelligent inspection device for a photovoltaic power station, including:

[0005] An inspection vehicle body;

[0006] A support platform, which is arranged on the top of the inspection vehicle body;

[0007] A rotating top plate, which is rotatably arranged on the top of the support platform;

[0008] A support top box, which is arranged on the top of the rotating top plate;

[0009] An adjusting support column, which is slidably arranged inside the support top box, and a support top frame is arranged at the top of the adjusting support column;

[0010] A rotating inner block, which is rotatably arranged inside the support top frame. One side of the support top frame is provided with a first motor, and the output end of the first motor is fixedly connected to the rotating inner block;

[0011] A camera, which is arranged on the top of the rotating inner block;

[0012] A support top plate, which is arranged on the top of the camera, and a plurality of first infrared temperature sensors are symmetrically installed on the top of the support top plate.

[0013] As a preferred embodiment of the present utility model: It further includes an adjustment bracket, the adjustment bracket is slidably arranged on one side of the support top box, a second infrared temperature sensor is installed on the top of the adjustment bracket, an adjustment side block is fixedly connected to one side of the adjustment pillar, the adjustment side block is slidably arranged with the support top box, and one side of the adjustment side block is fixedly connected to the adjustment bracket.

[0014] As a preferred embodiment of the present utility model: Limit sliders are fixedly connected to both sides of the adjustment pillar, limit sliding grooves matching with the limit sliders are symmetrically arranged inside the support top box, and the limit sliders are slidably connected with the limit sliding grooves.

[0015] As a preferred embodiment of the present utility model: An adjustment screw rod is threadedly connected inside the adjustment pillar, the adjustment screw rod is rotatably connected with the support top box, a second motor is installed inside the support top box, and the output end of the second motor is fixedly connected to the adjustment screw rod.

[0016] As a preferred embodiment of the present utility model: A rotating column is rotatably arranged inside the support table, the top end of the rotating column is fixedly connected to the support top box, a gear is fixedly connected to the outer side of the rotating column, a rack is slidably arranged inside the support table, the rack is meshed with the gear, and a hydraulic cylinder is installed inside the support table, and the output end of the hydraulic cylinder is fixedly connected to the rack.

[0017] As a preferred embodiment of the present utility model: A storage battery is installed on the top of the inspection vehicle body, a signal transceiver is installed on one side of the inspection vehicle body, a main controller is installed on one side of the inspection vehicle body, and the inspection vehicle body, the first motor, the camera, the first infrared temperature sensor, the second infrared temperature sensor, the third infrared temperature sensor, the storage battery, the hydraulic cylinder, the second motor and the signal transceiver are all electrically connected to the main controller.

[0018] Compared with the prior art, the beneficial effects of the present utility model are: By setting the hydraulic cylinder, the rack and the gear, the output end of the hydraulic cylinder drives the rack to move, when the rack moves, it drives the meshed gear to rotate, when the gear rotates, it drives the inner rotating column and the support top box to rotate and adjust, adjusts the angles of the support top box and the adjustment pillar, thereby adjusts the orientation angles of the camera, the first infrared temperature sensor, the second infrared temperature sensor and the third infrared temperature sensor, and conducts inspection on the photovoltaic power station. By setting the adjustment screw rod, the output end of the second motor drives the adjustment screw rod to rotate, when the adjustment screw rod rotates, it adjusts the height position of the outer adjustment pillar, adjusts the height positions of the camera, the first infrared temperature sensor and the second infrared temperature sensor, and observes the numerical values on the instrument panel of the electrical control cabinet at a high place in the intelligent photovoltaic power station. Description of the Drawings

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is the rear view of the utility model;

[0021] Figure 3 This is the bottom view of the internal structure of the rotating table of the utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the support top box of the utility model.

[0023] In the figure: 1, the inspection vehicle body; 2, the support platform; 3, the rotating top plate; 4, the support top box; 5, the adjusting support column; 6, the support top frame; 7, the rotating inner block; 8, the first motor; 9, the camera; 10, the support top plate; 11, the first infrared temperature sensor; 12, the adjusting side block; 13, the adjusting bracket; 14, the second infrared temperature sensor; 15, the third infrared temperature sensor; 16, the storage battery; 17, the rotating column; 18, the gear; 19, the rack; 20, the hydraulic cylinder; 21, the adjusting screw rod; 22, the second motor; 23, the limit slider; 24, the limit chute; 25, the signal transceiver; 26, the main controller. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1 to 4 , the present utility model provides a technical solution: an intelligent inspection device for a photovoltaic power station, including: the inspection vehicle body 1; the support platform 2 is fixedly connected to the top of the inspection vehicle body 1; the rotating top plate 3 is rotatably arranged on the top of the support platform 2; the support top box 4 is fixedly connected to the top of the rotating top plate 3; the adjusting support column 5 is slidably arranged inside the support top box 4, and the top of the adjusting support column 5 is fixedly connected with a support top frame 6; the rotating inner block 7 is rotatably arranged inside the support top frame 6, and a first motor 8 is installed on one side of the support top frame 6, and the output end of the first motor 8 is fixedly connected with the rotating inner block 7; the camera 9 is arranged on the top of the rotating inner block 7; the support top plate 10 is fixedly connected to the top of the camera 9, and a plurality of first infrared temperature sensors 11 are symmetrically installed on the top of the support top plate 10.

[0026] It can be understood that the present utility model remotely receives external signals through the signal transceiver 25. In a wireless communication system, the signal transceiver 25 is responsible for converting the wireless signals received by the antenna into digital signals, or converting digital signals into wireless signals and sending them out. This process includes signal modulation, demodulation, amplification, and frequency adjustment. The main controller 26 is responsible for monitoring the working state of the system and adjusting the operating parameters of the system as needed to ensure that the system operates stably according to the predetermined objectives. The main controller 26 generates corresponding output signals through calculation and processing based on the input signals and the predetermined control rules to achieve the control of the controlled object. These output signals usually exist in the form of pulses or potentials and are used to control the start and stop of equipment, operating speed, coordination, and synchronization. In a system with multiple instruction controllers, the main controller 26 is responsible for playing a major role within a given time interval, coordinating the work of other instruction controllers, and ensuring the synchronous operation of the entire system. The position is moved through the inspection vehicle body 1, and the output end of the second motor 22 drives the adjustment screw rod 21 to rotate and adjust. When the adjustment screw rod 21 rotates, it drives the outer adjustment strut 5 to perform height position statistics. When the height position of the adjustment strut 5 is adjusted, it drives the support top frame 6, rotating inner block 7, first motor 8, camera 9, support top plate 10, and first infrared temperature sensor 11 to perform height position adjustment. When the height position of the adjustment strut 5 is adjusted, the adjustment strut 5 drives the adjustment side block 12, adjustment bracket 13, and second infrared temperature sensor 14 to perform height position adjustment. The temperature is detected by the first infrared temperature sensor 11, second infrared temperature sensor 14, and third infrared temperature sensor 15. The infrared temperature sensor is a non-contact temperature measurement instrument. It calculates the temperature of an object by detecting the infrared radiation energy emitted by the object's surface. All objects in nature above absolute zero are constantly radiating energy outward, and this energy exists in the form of electromagnetic waves, including infrared rays. The temperature of an object is closely related to the magnitude and wavelength distribution of the infrared energy it radiates outward. The infrared temperature sensor receives the infrared rays emitted by the object to be measured, converts them into electrical signals, and then obtains the temperature reading through processing to monitor the abnormal temperature of the equipment in the photovoltaic power station. The device is associated with the control center through the signal transceiver 25 to identify abnormal situations. The output end of the hydraulic cylinder 20 drives the rack 19 to rotate. When the rack 19 rotates, it drives the engaged gear 18 to rotate. When the gear 18 rotates, it drives the inner rotating column 17 to rotate, thereby driving the support top box 4 and the adjustment strut 5 to rotate and adjust through the rotating column 17 to adjust different monitoring angle positions. The camera 9 takes pictures of the current image information of each device in the photovoltaic power station. The output end of the first motor 8 drives the rotating inner block 7, camera 9, support top plate 10, and first infrared temperature sensor 11 to adjust the angle to adjust and process the up and down angles of the shooting and monitoring.

[0027] Please refer to Figure 1 It further includes an adjusting bracket 13. The adjusting bracket 13 is slidably arranged on one side of the supporting top box 4. A second infrared temperature sensor 14 is installed on the top of the adjusting bracket 13. One side of the adjusting strut 5 is fixedly connected with an adjusting side block 12. The adjusting side block 12 is slidably arranged with the supporting top box 4. One side of the adjusting side block 12 is fixedly connected with the adjusting bracket 13.

[0028] It can be understood that in the present utility model, the height position of the adjusting strut 5 in the supporting top box 4 is adjusted. The adjusting strut 5 drives the adjusting side block 12 and the adjusting bracket 13 on one side to move up and down for adjustment. The adjusting bracket 13 drives the second infrared temperature sensor 14 on the top to adjust the height position, thereby increasing the infrared temperature measurement monitoring range.

[0029] Please refer to Figure 4 Both sides of the adjusting strut 5 are fixedly connected with limit sliders 23. The inner side of the supporting top box 4 is symmetrically provided with limit chutes 24 that cooperate with the limit sliders 23. The limit sliders 23 are slidably connected with the limit chutes 24.

[0030] It can be understood that in the present utility model, when adjusting the height position of the adjusting strut 5, the adjusting strut 5 drives the limit sliders 23 on both sides to move synchronously. The limit sliders 23 are slidably limited by the limit chutes 24, restricting the adjustment position of the adjusting strut 5 and improving the stability of the adjustment.

[0031] Please refer to Figure 4 An adjusting screw rod 21 is threadedly connected inside the adjusting strut 5. The adjusting screw rod 21 is rotatably connected with the supporting top box 4. A second motor 22 is installed inside the supporting top box 4. The output end of the second motor 22 is fixedly connected with the adjusting screw rod 21.

[0032] It can be understood that in the present utility model, the output end of the second motor 22 drives the adjusting screw rod 21 to rotate. When the adjusting screw rod 21 rotates, it adjusts the height position of the outer adjusting strut 5, thereby adjusting the height positions of the supporting top frame 6, the rotating inner block 7, the first motor 8, the camera 9, the supporting top plate 10, and the first infrared temperature sensor 11, and adjusting the inspection height position.

[0033] Please refer to Figure 3 A rotating column 17 is rotatably arranged inside the supporting table 2. The top end of the rotating column 17 is fixedly connected with the supporting top box 4. A gear 18 is fixedly connected to the outside of the rotating column 17. A rack 19 is slidably arranged inside the supporting table 2. The rack 19 is meshed with the gear 18. A hydraulic cylinder 20 is installed inside the supporting table 2. The output end of the hydraulic cylinder 20 is fixedly connected with the rack 19.

[0034] It can be understood that the output end of the hydraulic cylinder 20 drives the rack 19 to move in the present utility model. When the rack 19 moves, it drives the meshing gear 18 to rotate. When the gear 18 rotates, it drives the inner rotating column 17 to rotate and adjust. The rotating column 17 drives the support top box 4 and the adjusting support column 5 to rotate and adjust the angle, so as to adjust the inspection orientation position.

[0035] Please refer to Figures 1 to 2 , a storage battery 16 is installed on the top of the inspection vehicle body 1, a signal transceiver 25 is installed on one side of the inspection vehicle body 1, a main controller 26 is installed on one side of the inspection vehicle body 1, and the inspection vehicle body 1, the first motor 8, the camera 9, the first infrared temperature sensor 11, the second infrared temperature sensor 14, the third infrared temperature sensor 15, the storage battery 16, the hydraulic cylinder 20, the second motor 22 and the signal transceiver 25 are all electrically connected to the main controller 26.

[0036] It can be understood that the present utility model is associated with an external control center through the signal transceiver 25 for remote inspection control, is powered for movement by the storage battery 16, is manually plugged in and charged for the storage battery 16 indoors, and the device is centrally controlled and processed by the main controller 26, which improves the safety and working efficiency of the device use.

[0037] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front part", "center", "both ends", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

[0038] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0039] In the present utility model, unless otherwise clearly stipulated and defined, terms such as "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0040] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent inspection device for a photovoltaic power station, characterized in that, Including: The inspection vehicle body (1); The support platform (2), and the support platform (2) is arranged on the top of the inspection vehicle body (1); The rotating top plate (3), and the rotating top plate (3) is rotatably arranged on the top of the support platform (2); The support top box (4), and the support top box (4) is arranged on the top of the rotating top plate (3); The adjusting strut (5), and the adjusting strut (5) is slidably arranged inside the support top box (4), and a support top frame (6) is arranged at the top of the adjusting strut (5); The rotating inner block (7), and the rotating inner block (7) is rotatably arranged inside the support top frame (6), a first motor (8) is installed on one side of the support top frame (6), and the output end of the first motor (8) is fixedly connected to the rotating inner block (7); The camera (9), and the camera (9) is arranged on the top of the rotating inner block (7); The support top plate (10), and the support top plate (10) is arranged on the top of the camera (9), and a plurality of first infrared temperature sensors (11) are symmetrically installed on the top of the support top plate (10).

2. The intelligent inspection device for a photovoltaic power station according to claim 1, characterized in that: It further includes an adjusting bracket (13), the adjusting bracket (13) is slidably arranged on one side of the support top box (4), a second infrared temperature sensor (14) is installed on the top of the adjusting bracket (13), an adjusting side block (12) is fixedly connected to one side of the adjusting strut (5), the adjusting side block (12) is slidably arranged with the support top box (4), and one side of the adjusting side block (12) is fixedly connected to the adjusting bracket (13).

3. The intelligent inspection device for a photovoltaic power station according to claim 1, wherein: Limit sliders (23) are fixedly connected to both sides of the adjusting strut (5), limit sliding grooves (24) matched with the limit sliders (23) are symmetrically formed inside the support top box (4), and the limit sliders (23) are slidably connected with the limit sliding grooves (24).

4. The intelligent inspection device for a photovoltaic power station according to claim 2, wherein: An adjusting screw rod (21) is threadedly connected inside the adjusting strut (5), the adjusting screw rod (21) is rotatably connected with the support top box (4), a second motor (22) is installed inside the support top box (4), and the output end of the second motor (22) is fixedly connected to the adjusting screw rod (21).

5. The intelligent inspection device for a photovoltaic power station according to claim 4, characterized in that: A rotating column (17) is rotatably arranged inside the support platform (2), the top end of the rotating column (17) is fixedly connected to the support top box (4), a gear (18) is fixedly connected to the outer side of the rotating column (17), a rack (19) is slidably arranged inside the support platform (2), the rack (19) is meshed with the gear (18), and a hydraulic cylinder (20) is installed inside the support platform (2), and the output end of the hydraulic cylinder (20) is fixedly connected to the rack (19).

6. The intelligent inspection device for a photovoltaic power station according to claim 5, wherein: A storage battery (16) is installed on the top of the inspection vehicle body (1), a signal transceiver (25) is installed on one side of the inspection vehicle body (1), a main controller (26) is installed on one side of the inspection vehicle body (1), and the inspection vehicle body (1), the first motor (8), the camera (9), the first infrared temperature sensors (11), the second infrared temperature sensors (14), the third infrared temperature sensors (15), the storage battery (16), the hydraulic cylinder (20), the second motor (22) and the signal transceiver (25) are all electrically connected to the main controller (26).