Coal material automatic weighing measuring hopper
By introducing a combination of pressure sensors and drive motors into the coal metering bucket, the automatic weighing and uniform mixing of coal is achieved, solving the problems of manual addition and adhesion of wet coal, and improving the production efficiency and the practicality of the equipment.
Patent Information
- Application Number
- CN202422234188.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-12
AI Technical Summary
In the prior art, the coal material metering bucket needs to be added manually after weighing, and the wet coal material is prone to adhere to the conveyor belt, resulting in wear and jamming, affecting the automation production efficiency.
An automated coal weighing metering bucket is designed, using pressure sensors to detect the hopper pressure in real time, and the automatic weighing is achieved with the drive motor. Through the combination of the discharge conveyor belt, the conveyor belt side plate and the belt rear scraper, it ensures that the coal and stone are evenly mixed and prevents coal blocks from adhesion.
Automatic weighing and uniform mixing of coal materials is realized, manual operation is reduced, wear and jamming of conveyor belts is avoided, and production efficiency and practicality of the device are improved.
Smart Images

Figure CN223122319U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcium oxide production, in particular to an automatic weighing and measuring bucket for coal materials. Background Art
[0002] The main component of limestone is calcium carbonate (CaCO3). Lime and limestone are raw materials used in large quantities in building materials and industry. Limestone can be directly processed into stone and burned into quicklime, which is CaO. As an industrial raw material, it can be used to produce slaked lime, gypsum powder, cement and other industrial products. In the production of calcium oxide, it is generally necessary to mix limestone with coal blocks as fuel and pour them into the kiln together.
[0003] In order to ensure the production stability of calcium oxide, quantitative weighing is required before the limestone is fed in, which is convenient for the quantitative addition of coal and ensures the firing effect of the kiln. The general measuring bucket is generally a tipping bucket, which is usually poured out at one time after weighing, resulting in the coal being weighed once and then added manually, and a mixer is required to mix the stone and coal again. Only after the stone and coal are evenly mixed can they be put into the kiln for firing. The process is cumbersome and the processing efficiency is low. In the prior art, the stone measuring bucket can be changed to a funnel form and discharged through a stone conveyor belt. Manual addition of coal is more troublesome and not conducive to automated production. Therefore, a coal automatic weighing and measuring bucket that can cooperate with a funnel-shaped stone measuring bucket is needed. When using a conveyor belt, since the coal is wet material sprinkled with water, some smaller coal blocks will adhere to the belt body of the conveyor belt, and gradually squeeze the belt body through the extension plate after rotation, resulting in wear of the belt body or even jamming of the belt body. There is room for further improvement. Utility Model Content
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide an automatic weighing and metering hopper for coal. After weighing, the discharging conveyor belt at the bottom can be set above the stone conveyor belt so that the coal can be sprinkled on the stone on the stone conveyor belt. When stacked again, the stone and the coal can be mixed together more evenly, which is convenient for automated production and solves the above-mentioned problem.
[0005] To achieve the above-mentioned purpose, an automatic weighing and measuring hopper for coal is provided, comprising a hopper bracket, a hopper body is arranged on the inner side of the upper part of the hopper bracket, a first support seat is fixedly connected to the middle part below one end of the hopper body, a second support seat is fixedly connected to the middle part below one end of the hopper body away from the first support seat, side support seats are fixedly connected to the middle part below both sides of the hopper body, pressure sensors are arranged at the bottom of the first support seat, the second support seat and the two side support seats, the bottoms of the four pressure sensors are fixedly connected to connecting seats, and the top of the hopper bracket is fixedly connected to the corresponding pressure sensors through connecting seats.
[0006] A support hanger is fixedly connected to the outer side of the top of the quadrangular pyramid bottom. A discharge conveyor belt is fixedly connected to the bottom of the support hanger. A motor support is fixedly connected above one end of the discharge conveyor belt close to the second support seat. A driving motor is fixedly connected to the top of the motor support.
[0007] A quadrangular pyramid bottom is arranged below the hopper body. A blanking groove is formed at the bottom of the quadrangular pyramid bottom, and the notch of the blanking groove is horizontally arranged. An extension plate is fixedly connected along the corresponding pyramid surface at one end of the bottom of the blanking groove close to the first support seat. Lower side plates are fixedly connected to both sides of the bottom of the blanking groove. Conveyor belt side plates are arranged on both sides above the discharge conveyor belt. A belt rear scraper is fixedly connected to the inner sides of both ends of the two conveyor belt side plates close to the first support seat.
[0008] According to the described automatic weighing and metering hopper for coal material, multiple pressure sensors are electrically connected to a machine room controller.
[0009] According to the described automatic weighing and metering hopper for coal material, a coal block feeding conveyor belt is arranged above the hopper body. The coal block feeding conveyor belt and the driving motor are both electrically connected to the machine room controller.
[0010] According to the described automatic weighing and metering hopper for coal material, a transmission belt is arranged between the output end of the driving motor and the discharge conveyor belt, and a belt protection cover is fixedly connected to the outside of the transmission belt at the bottom of the support hanger.
[0011] According to the described automatic weighing and metering hopper for coal material, the belt rear scraper and the two lower side plates are both vertically arranged relative to the discharge conveyor belt.
[0012] According to the described automatic weighing and metering hopper for coal material, the two lower side plates are both parallelogram plates corresponding to the angle of the extension plate, and the two sides of the two lower side plates close to the first support seat are respectively fixedly connected to the two sides of the extension plate.
[0013] According to the described automatic weighing and metering hopper for coal material, the outer sides of the two conveyor belt side plates are respectively fixedly connected to the inner sides of the two sides of the support hanger.
[0014] The above solution has at least the following beneficial effects:
[0015] 1. By arranging pressure sensors between the hopper support and the hopper body, the present utility model can detect the pressure of the hopper body in real time through the machine room controller, and then automatically weigh the coal material. Cooperating with the driving motor connected to the machine room controller, it is convenient for subsequent automatic feeding of the discharge conveyor belt, strengthening the practicability of the device.
[0016] 2. The blanking chute of the present utility model is provided with an extension plate and a lower side plate, which can form a chute with a one-way opening, facilitating discharging in one direction. Since the extension plate is obliquely arranged and the coal material is wet material with water sprinkled, some smaller coal blocks will adhere to the belt body of the conveyor belt and gradually squeeze the belt body through the extension plate after rotation, resulting in wear of the belt body or even jamming of the belt body. Therefore, by setting a rear belt scraper, the coal blocks can be scraped off in advance to prevent the coal blocks from entering below the extension plate, enhancing the practicability of the device.
[0017] Additional aspects and advantages of the present utility model will be given in part in the following description, will become apparent in part from the following description, or will be understood through the practice of the present utility model. Description of the Drawings
[0018] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0019] Figure 1 is a front three-dimensional structural schematic diagram of an automatic weighing and metering hopper for coal material of the present utility model;
[0020] Figure 2 is a rear three-dimensional structural schematic diagram of an automatic weighing and metering hopper for coal material of the present utility model;
[0021] Figure 3 is a front structural schematic diagram of an automatic weighing and metering hopper for coal material of the present utility model;
[0022] Figure 4 is a side structural schematic diagram of an automatic weighing and metering hopper for coal material of the present utility model;
[0023] Legend Explanation:
[0024] 1. Hopper support; 2. Hopper body; 3. Square pyramid bottom; 4. Blanking chute; 5. First support seat; 6. Second support seat; 7. Pressure sensor; 8. Support hanger; 9. Discharge conveyor belt; 10. Motor support; 11. Driving motor; 12. Conveyor belt side plate; 13. Rear belt scraper; 14. Extension plate; 15. Lower side plate; 16. Belt protective cover; 17. Side support seat. Specific Embodiments
[0025] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The role of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.
[0026] Refer to Figures 1-4, an embodiment of the utility model provides an automatic weighing and metering hopper for coal material, which includes a hopper support 1. Inside the upper part of the hopper support 1, a hopper body 2 is arranged. In the middle of the lower part of one end of the hopper body 2, a first support seat 5 is fixedly connected. In the middle of the lower part of the end of the hopper body 2 far from the first support seat 5, a second support seat 6 is fixedly connected. In the middle of the lower parts of both sides of the hopper body 2, side support seats 17 are fixedly connected. Pressure sensors 7 are arranged at the bottoms of the first support seat 5, the second support seat 6 and the two side support seats 17. Connecting seats are fixedly connected to the bottoms of the four pressure sensors 7. The four corners of the top of the hopper support 1 are fixedly connected to the corresponding pressure sensors 7 through the connecting seats. A plurality of pressure sensors 7 are electrically connected to a machine room controller. Above the hopper body 2, there is a coal block feeding conveyor belt. The coal block feeding conveyor belt and the driving motor 11 are both electrically connected to the machine room controller. The pressure of the hopper body 2 can be detected in real time by using the machine room controller, and then the coal material can be automatically weighed. Cooperating with the driving motor 11 connected to the machine room controller, subsequent automatic feeding can be carried out through the discharge conveyor belt 9 when the weighing threshold is reached;
[0027] Outside the top of the quadrangular pyramid bottom 3, a support hanger 8 is fixedly connected. At the bottom of the support hanger 8, a discharge conveyor belt 9 is fixedly connected. Above one end of the discharge conveyor belt 9 close to the second support seat 6, a motor support 10 is fixedly connected. At the top of the motor support 10, a driving motor 11 is fixedly connected. There is a transmission belt between the output end of the driving motor 11 and the discharge conveyor belt 9. And outside the transmission belt at the bottom of the support hanger 8, a belt protective cover 16 is fixedly connected, which can prevent broken slag from getting into the pulley;
[0028] Below the hopper body 2, there is a quadrangular pyramid bottom 3. A material dropping groove 4 is opened at the bottom of the quadrangular pyramid bottom 3, and the notch of the material dropping groove 4 is horizontally arranged. At one end of the bottom of the material dropping groove 4 close to the first support seat 5, an extension plate 14 is fixedly connected along the corresponding pyramid surface. On both sides of the bottom of the material dropping groove 4, lower side plates 15 are fixedly connected. On both sides above the discharge conveyor belt 9, conveyor belt side plates 12 are arranged. The outer sides of the two conveyor belt side plates 12 are respectively fixedly connected to the inner sides of both sides of the support hanger 8. At one end of the two conveyor belt side plates 12 close to the first support seat 5, a belt rear scraper 13 is fixedly connected. The belt rear scraper 13 and the two lower side plates 15 are both vertically arranged relative to the discharge conveyor belt 9. The two lower side plates 15 are both parallelogram plates corresponding to the angle of the extension plate 14, and the two sides of the two lower side plates 15 close to the first support seat 5 are respectively fixedly connected to both sides of the extension plate 14. By arranging the belt rear scraper 13 behind the extension plate 14, coal blocks can be scraped in advance to prevent small coal blocks from rotating with the belt body and then gradually squeezing the belt body of the conveyor belt through the extension plate 14, resulting in wear of the belt body or even jamming of the belt body.
[0029] Working principle: In the utility model, by arranging a pressure sensor 7 between the hopper bracket 1 and the hopper body 2, the pressure of the hopper body 2 can be detected in real time by using the machine room controller, and then the coal material can be automatically weighed. Cooperating with the drive motor 11 connected to the machine room controller, when the weighing threshold is reached, subsequent automatic feeding can be carried out through the discharge conveyor belt 9. When the hopper body 2 discharges materials, the extension plate 14 and the lower side plate 15 arranged at the bottom of the blanking chute 4 can form a chute with a one-way opening, which is convenient for discharging materials in one direction. Since the extension plate is obliquely arranged and the coal material is wet material with sprinkled water, some smaller coal blocks will adhere to the belt body of the conveyor belt, and after rotation, gradually squeeze the belt body of the conveyor belt through the extension plate 14, resulting in wear of the belt body or even jamming of the belt body. Therefore, in the utility model, by arranging a belt rear scraper 13 behind the extension plate 14, the coal blocks can be scraped off in advance, avoiding the above problems.
[0030] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the technical field, various changes can be made without departing from the purpose of the present invention.
Claims
1. An automatic weighing and metering hopper for coal material, comprising a hopper support (1) and a quadrangular pyramid bottom (3), characterized in that: Inside the upper part of the hopper support (1), there is a hopper body (2). In the middle of the lower part of one end of the hopper body (2), there is a first support base (5) fixedly connected. In the middle of the lower part of the end of the hopper body (2) far from the first support base (5), there is a second support base (6) fixedly connected. In the middle of the lower parts of both sides of the hopper body (2), there are side support bases (17) fixedly connected. At the bottoms of the first support base (5), the second support base (6) and the two side support bases (17), there are pressure sensors (7) arranged. At the bottoms of the four pressure sensors (7), there are connecting seats fixedly connected. Around the top of the hopper support (1), through the connecting seats, it is fixedly connected with the corresponding pressure sensors (7); Outside the top of the quadrangular pyramid bottom (3), there is a support hanger (8) fixedly connected. At the bottom of the support hanger (8), there is a discharge conveyor belt (9) fixedly connected. Above one end of the discharge conveyor belt (9) close to the second support base (6), there is a motor support (10) fixedly connected. At the top of the motor support (10), there is a driving motor (11); Below the hopper body (2), there is a quadrangular pyramid bottom (3). At the bottom of the quadrangular pyramid bottom (3), there is a blanking chute (4) opened, and the notch of the blanking chute (4) is horizontally arranged. At one end of the bottom of the blanking chute (4) close to the first support base (5), along the corresponding pyramid surface, there is an extension plate (14) fixedly connected. At both sides of the bottom of the blanking chute (4), there are lower side plates (15) fixedly connected. Above both sides of the discharge conveyor belt (9), there are conveyor belt side plates (12) arranged. At the inner sides of one ends of the two conveyor belt side plates (12) close to the first support base (5), there is a belt rear scraper (13) fixedly connected.
2. The automatic weighing and metering hopper for coal material according to claim 1, wherein Multiple pressure sensors (7) are all electrically connected to the machine room controller.
3. The automatic weighing and metering hopper for coal material according to claim 2, characterized in that, Above the hopper body (2), there is a coal block feeding conveyor belt. The coal block feeding conveyor belt and the driving motor (11) are both electrically connected to the machine room controller.
4. The automatic weighing and metering hopper for coal materials according to claim 1, characterized in that Between the output end of the driving motor (11) and the discharge conveyor belt (9), there is a transmission belt, and at the bottom of the support hanger (8), outside the transmission belt, there is a belt protection cover (16) fixedly connected.
5. The automatic weighing and metering hopper for coal material according to claim 1, characterized in that, The belt rear scraper (13) and the two lower side plates (15) are both vertically arranged relative to the discharge conveyor belt (9).
6. The automatic weighing and metering hopper for coal material according to claim 1, wherein The two lower side plates (15) are both parallelogram plates corresponding to the angle of the extension plate (14), and on one side of the two lower side plates (15) close to the first support base (5), they are respectively fixedly connected to both sides of the extension plate (14).
7. The automatic weighing and metering hopper for coal material according to claim 1, characterized in that, The outer sides of the two conveyor belt side plates (12) are respectively fixedly connected to the inner sides of both sides of the support hanger (8).