Device for measuring starting force of disc brake
By designing a measuring device including a base, tappet support plate and input force sensor, the problem of starting force measurement of disc brakes is solved, accurate data support and low-cost measurement are achieved, and the performance detection of disc brakes is suitable.
Patent Information
- Application Number
- CN202422453404.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The prior art is difficult to accurately measure the minimum input force when the disc brake is started, affecting the reliability of brake performance detection.
A measuring device including a base, a tappet support plate, a connecting plate, a screw fixing plate, a rotatable screw and an input force sensor are designed. The tappet is connected to the input force sensor to measure the input force during the movement of the disk brake pushing plate.
It realizes accurate measurement of the starting force of the disc brake, provides reliable data support, is simple in structure, low in cost, easy to assemble and maintain, and has strong applicability.
Smart Images

Figure CN223122388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake detection, in particular to a device for measuring the starting force of a disc brake. Background Art
[0002] In the field of automotive and its parts production, in order to ensure product reliability, product performance is often detected. When a disc brake for a vehicle is input with force, a push plate is pushed out along the axis direction of the caliper body to drive a friction plate, and a frictional force is generated on the brake disc, and thus a braking force is obtained. To ensure accurate supportability data, it is necessary to know the minimum input force corresponding to the movement of the push plate of the brake caliper.
[0003] Therefore, there is an urgent need to provide a device for measuring the starting force of a disc brake to solve the above problems. Summary of the Utility Model
[0004] The technical solution of the utility model to solve the above technical problems is to provide a device for measuring the starting force of a disc brake, including: a base, a tappet support plate, a connecting plate, a screw fixing plate, a rotatable moving screw, an input force sensor and a tappet; the tappet support plate is fixed on the base; the connecting plate is fixed on the base and is spaced from the tappet support plate; the screw fixing plate is fixed on the tappet support plate through a connecting screw; the rotatable moving screw is rotatably arranged on the screw fixing plate; the input force sensor is connected to the rotatable moving screw through a sleeve; the tappet is movably inserted into the tappet support plate, and one end of the tappet is connected to the input force sensor, and the other end is used for abutting against the disc brake.
[0005] Further, the device for measuring the starting force of a disc brake further includes two first reinforcing rib blocks, two adjacent sides of the first reinforcing rib block are respectively fixed to the tappet support plate and the base, and the two first reinforcing rib blocks are respectively located on both sides of the tappet support plate.
[0006] Further, the device for measuring the starting force of a disc brake further includes a second reinforcing rib block, two adjacent sides of the second reinforcing rib block are respectively fixed to the base and the connecting plate, and the second reinforcing rib block is located on the side of the connecting plate away from the tappet support plate.
[0007] Further, a groove is provided on the base, and the connecting plate is fixed in the groove.
[0008] Further, both ends of the connecting screw are provided with threads and are respectively fixed to the screw fixing plate and the tappet support plate through nuts.
[0009] The technical solution of the present utility model can effectively measure the minimum input force corresponding to the movement of the push plate of the disc brake through the measuring device of the present application, providing effective and accurate supportable data for research and development design. This structure has the characteristics of being simple and reliable, having a low manufacturing cost, being easy to assemble, having convenient disassembly, having a low maintenance cost, and having strong applicability. Brief Description of the Drawings
[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0011] Figure 1 It is a schematic structural diagram of the device for measuring the starting force of the disc brake described in the present utility model;
[0012] Figure 2 It is an exploded view of the structure of the device for measuring the starting force of the disc brake described in the present utility model.
[0013] Explanation of the reference numerals in the drawings:
[0014] Label Name Label Name 11 Base 17 Input force sensor 12 Tappet support plate 18 Sleeve 13 Connecting plate 19 Tappet 14 Screw fixing plate 21 First reinforcing rib block 15 Connecting screw 22 Second reinforcing rib block 16 Rotatable screw 111 Groove Detailed Description of the Embodiments
[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings in the specification of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0016] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.
[0017] In addition, the descriptions such as "first" and "second" in the present utility model are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meanings of "several" and "multiple" are at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0018] In the present utility model, unless otherwise clearly specified and defined, terms such as "connection" and "fixation" shall be understood in a broad sense. For example, "fixation" may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0019] In addition, the technical solutions between various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0020] The present utility model provides a device for measuring the starting force of a disc brake, aiming to design a device for measuring the starting force of a disc brake that is convenient to install, has a simple structure, is lightweight, and has strong applicability.
[0021] The device for measuring the starting force of a disc brake proposed by the present utility model will be described in the following specific embodiments:
[0022] In the technical solution of this embodiment, as Figure 1 、 Figure 2 shown, a device for measuring the starting force of a disc brake includes: a base 11, a tappet support plate 12, a connecting plate 13, a screw fixing plate 14, a rotatable moving screw 16, an input force sensor 17, and a tappet 19; the tappet support plate 12 is fixed on the base 11; the connecting plate 13 is fixed on the base 11 and is spaced from the tappet support plate 12; the screw fixing plate 14 is fixed on the tappet support plate 12 through a connecting screw 15; the rotatable moving screw 16 is rotatably arranged on the screw fixing plate 14; the input force sensor 17 is connected to the rotatable moving screw 16 through a sleeve 18; the tappet 19 is movably inserted into the tappet support plate 12, and one end of the tappet 19 is connected to the input force sensor 17, and the other end is used to abut against the disc brake.
[0023] Furthermore, the device for measuring the starting force of a disc brake further includes two first reinforcing rib blocks 21. Two adjacent sides of the first reinforcing rib blocks 21 are respectively fixed to the tappet support plate 12 and the base 11, and the two first reinforcing rib blocks 21 are respectively located on both sides of the tappet support plate 12.
[0024] Further, the device for measuring the starting force of the disc brake further includes a second reinforcing rib block 22. Two adjacent sides of the second reinforcing rib block 22 are respectively fixed to the base 11 and the connecting plate 13, and the second reinforcing rib block 22 is located on the side of the connecting plate 13 away from the tappet support plate 12.
[0025] Further, a groove 111 is provided on the base 11, and the connecting plate 13 is fixed in the groove 111.
[0026] Further, threads are provided at both ends of the connecting screw 15 and are respectively fixed to the screw fixing plate 14 and the tappet support plate 12 through nuts.
[0027] Principle of use: Place the connecting plate 13 in the groove 111 of the base 11 and fixedly connect it to the base 11. Fix the brake caliper to the connecting plate 13 and fix the tappet support plate 12 on the base 11 and fixedly connect it to the base 11. The connecting screw 15 is arranged in the threaded hole positions on both sides of the tappet 19 and the connecting plate 13 and is fixedly connected to the hole positions on both sides of the screw fixing plate 14. Sequentially connect the rotatable screw, the sleeve 18, the input force sensor 17, and the tappet 19 in an orderly manner along the axis of the brake caliper.
[0028] During measurement, rotate the rotatable screw clockwise around the rotation axis to push the sleeve 18 to drive the input force sensor 17 and the tappet 19 to synchronously move horizontally along the axis of the brake caliper to adjust the relative position between the tappet 19 and the brake caliper. The tappet 19 is forced to contact the brake caliper, and through the adjustment mechanism in the brake caliper, it is conducted to the push plate. The push plate moves forward to generate a braking force, and the measured value of the input force sensor 17 changes, thereby measuring the minimum input force corresponding to the movement of the push plate of the disc brake.
[0029] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A device for measuring the starting force of a disc brake, characterized in that Comprising: Base; Tappet support plate, which is fixed on the base; Connecting plate, which is fixed on the base and is spaced from the tappet support plate; Screw fixing plate, which is fixed on the tappet support plate by a connecting screw; Rotatable moving screw, which is rotatably arranged on the screw fixing plate; Input force sensor, which is connected to the rotatable moving screw through a sleeve; and Tappet, which is movably inserted on the tappet support plate, and one end of the tappet is connected to the input force sensor, and the other end is used to abut against the disc brake.
2. The device for measuring the starting force of a disc brake according to claim 1, characterized in that, Further comprising: Two first reinforcing rib blocks, two adjacent sides of the first reinforcing rib block are respectively fixed to the tappet support plate and the base, and the two first reinforcing rib blocks are respectively located on both sides of the tappet support plate.
3. The device for measuring the starting force of a disc brake according to claim 1, characterized in that, Further comprising: Second reinforcing rib block, two adjacent sides of the second reinforcing rib block are respectively fixed to the base and the connecting plate, and the second reinforcing rib block is located on the side of the connecting plate away from the tappet support plate.
4. The device for measuring the starting force of a disc brake according to claim 1, characterized in that, A groove is provided on the base, and the connecting plate is fixed in the groove.
5. The device for measuring the starting force of a disc brake according to claim 1, characterized in that, Both ends of the connecting screw are provided with threads and are respectively fixed to the screw fixing plate and the tappet support plate by nuts.