Recovery sampler for bread baking gas

By designing a gas pump and valve-controlled recycling sampler, the problems of high-temperature scalding and external gas mixing in the prior art are solved, and safe and easy bread baking gas recovery and sampling are achieved.

CN223122612UActive Publication Date: 2025-07-18LONGCHUAN YANGCHENG FOOD CO LTD
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Patent Information

Application Number
CN202421513783.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-07-18
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the baking process of existing bread, the gas sampling method is simple and prone to scalding at high temperatures, and it is difficult to prevent external gas from being mixed, resulting in high operating risks.

Method used

A recycling sampler including an air pump, a recycling tank and a sampling bottle is designed to extract gas from the baking equipment exhaust port through the air pump, and control the gas flow with a valve, so as to enter the recovery tank and the sampling bottle respectively to ensure that no external gas is mixed during the sampling process.

Benefits of technology

It realizes low-risk gas recovery and sampling, ensuring that no external gas is mixed during the sampling process, making it easy to operate and safe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bread baking, in particular to a bread baking gas recycling sampler which comprises a base. An air pump is mounted on the rear side of the top of the base; a hollow sampling bottle is mounted on the front side of the top of the base; an intubation tube is mounted at the rear end of the sampling bottle; under the action of the air pump, air exhausted from the exhaust port of the bread baking equipment is directly extracted, and the air directly enters the recycling tank through the connecting pipe to be recycled; during sampling, the second valve is opened, gas in the recovery tank moves into the sampling bottle, at the moment, air in the sampling bottle is extruded out and discharged to the outside through the air tap, the sealing cover is screwed on the air tap synchronously, baking gas remains in the sampling bottle, and after the third valve is closed, the baking gas stays in the sampling bottle. By means of the design, bread baking gas can be conveniently recycled and sampled, the operation risk during sampling is low, and meanwhile it is guaranteed that no external gas is mixed in the sampling process.
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Description

Technical Field

[0001] The utility model relates to the technical field of bread baking, in particular to a recovery sampler for bread baking gas. Background Art

[0002] During the bread baking process, the dough releases various gases during the fermentation and baking stages, such as carbon dioxide, water vapor, volatile organic compounds (VOCs), etc. Understanding the composition and release amount of these gases is of great significance for optimizing the baking process, improving bread quality, and food safety control; therefore, it is necessary to sample during the bread baking process.

[0003] Currently, the sampling method and sampling equipment for bread baking gas are very simple. Only by placing the sampling tube directly at the exhaust port of the baking equipment for sampling. However, when sampling in this way, not only are the high-temperature gases likely to scald the staff, but it is also difficult to ensure that no external gas is mixed in during the sampling process. In view of this, we propose a recovery sampler for bread baking gas. Content of the Utility Model

[0004] The purpose of the utility model is to provide a recovery sampler for bread baking gas to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A recovery sampler for bread baking gas includes a base. Two side plates are fixed on the top of the base, and two cross plates are fixed between the two side plates; fixing holes are opened at the centers of the cross plates, and a hollow recovery tank is installed between the two fixing holes; a gas pump is installed at the rear side of the top of the base; a hollow sampling bottle is installed at the front side of the top of the base.

[0007] An air inlet of the gas pump is installed with an air inlet pipe for connecting a bread baking box.

[0008] A connecting pipe is installed at the top of the recovery tank. A first valve is installed on the connecting pipe, and the first valve is communicated with an exhaust port of the gas pump; an exhaust pipe is installed at the bottom of the recovery tank, and a second valve is installed on the exhaust pipe.

[0009] An insertion pipe is installed at the rear end of the sampling bottle. The insertion pipe is in plug-in fit with the end of the exhaust pipe. A third valve is installed on the insertion pipe, and an air nozzle is installed at the front end of the insertion pipe. A detachable sealing cover is provided at the air nozzle.

[0010] Preferably, a support block is fixedly installed at the front side of the top of the base, and a support groove for placing the sampling bottle is opened at the top of the support block.

[0011] Preferably, a thread groove is opened on the outer wall of the air nozzle, and the sealing cover is threadedly connected with the thread groove.

[0012] Preferably, a pressure gauge is installed on the top of the recovery tank, and the pressure gauge is fixedly connected to the recovery tank through a flange.

[0013] Preferably, the cross-sectional shape of the fixing hole is circular, and the size of the fixing hole is adapted to the size of the recovery tank.

[0014] Preferably, the sampling bottle is transparent, and the sampling bottle and the intubation tube are integrally formed.

[0015] Preferably, the recovery tank is fixedly connected to the horizontal plate by bolts, and the recovery tank is made of stainless steel.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] By providing an air pump, a recovery tank and a sampling bottle: under the action of the air pump, the gas discharged from the exhaust port of the bread baking equipment is directly extracted, and the gas enters the recovery tank through the connecting pipe for recovery; when sampling, the second valve is opened, and the gas in the recovery tank moves into the sampling bottle. At this time, the air in the sampling bottle is squeezed out and discharged to the outside through the air nozzle, and the sealing cap is tightened on the air nozzle synchronously, and the baking gas remains in the sampling bottle. After closing the third valve, the baking gas stays in the sampling bottle. This design not only facilitates the recovery and sampling of bread baking gas, but also has low operation risk during sampling, and at the same time ensures that no external gas is mixed in during the sampling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a side view of the overall structure of the present utility model;

[0020] Figure 3 is a schematic diagram of the structure of the base in the present utility model;

[0021] Figure 4 is a schematic diagram of the structure of the recovery tank in the present utility model;

[0022] Figure 5 is an exploded schematic diagram of the sampling bottle in the present utility model.

[0023] In the figure:

[0024] 1. Base; 10. Side plate; 11. Horizontal plate; 12. Support block;

[0025] 2. Air pump; 20. Intake pipe;

[0026] 3. Recovery tank; 30. Connecting pipe; 31. First valve; 32. Pressure gauge; 33. Exhaust pipe; 34. Second valve;

[0027] 4. Sampling bottle; 40. Insertion tube; 41. Third valve; 42. Air nozzle; 43. Sealing cap. Detailed implementation manner

[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0029] This embodiment provides a technical solution:

[0030] Please refer to Figures 1 - 5 As shown, a recovery sampler for bread baking gas includes a base 1. Two side plates 10 are fixed on the top of the base 1, and two cross plates 11 are fixed between the two side plates 10; fixing holes are opened at the centers of the cross plates 11, and a hollow recovery tank 3 is installed between the two fixing holes; an air pump 2 is installed at the rear side of the top of the base 1; a hollow sampling bottle 4 is installed at the front side of the top of the base 1; an intake pipe 20 for connecting a bread baking box is installed at the intake port of the air pump 2; a connecting pipe 30 is installed on the top of the recovery tank 3, a first valve 31 is installed on the connecting pipe 30, and the first valve 31 is communicated with the exhaust port of the air pump 2; an exhaust pipe 33 is installed at the bottom of the recovery tank 3, a second valve 34 is installed on the exhaust pipe 33; an insertion tube 40 is installed at the rear end of the sampling bottle 4, the insertion tube 40 is in plug-in fit with the end of the exhaust pipe 33, a third valve 41 is installed on the insertion tube 40, an air nozzle 42 is installed at the front end of the insertion tube 40, and a detachable sealing cap 43 is provided at the air nozzle 42.

[0031] In this embodiment, a support block 12 is fixedly installed at the front side of the top of the base 1, and a support groove for placing the sampling bottle 4 is opened at the top of the support block 12. The setting of the support groove facilitates the stable placement of the sampling bottle 4 and ensures the stability during the sampling process.

[0032] In this embodiment, a thread groove is opened on the outer wall of the air nozzle 42, and the sealing cap 43 is threadedly connected to the thread groove. The threaded connection method facilitates the disassembly and assembly of the sealing cap 43 and improves the convenience of sampling.

[0033] In this embodiment, a pressure gauge 32 is installed on the top of the recovery tank 3, and the pressure gauge 32 is fixedly connected to the recovery tank 3 through a flange. This design is conducive to the user observing the pressure condition inside the recovery tank 3.

[0034] In this embodiment, the cross-sectional shape of the fixing hole is circular, and the size of the fixing hole is adapted to the size of the recovery tank 3. This design facilitates the stable installation of the recovery tank 3 at the fixing hole.

[0035] In this embodiment, the sampling bottle 4 is transparent, and the sampling bottle 4 and the intubation 40 are of an integrally formed structure. The integrally formed sampling bottle 4 and intubation 40 have better connection strength, and the transparent design facilitates observing whether the inside of the sampling bottle 4 is clean.

[0036] In this embodiment, the recovery tank 3 is fixedly connected to the cross plate 11 by bolts, and the recovery tank 3 is a finished product made of stainless steel. The bolt fixing method has the advantages of reliable and stable installation, and the stainless steel material has the advantage of corrosion resistance, ensuring the service life of the recovery tank 3.

[0037] It should be added that in this embodiment, the air pump 2 is fixedly connected to the base 1 by bolts. The bolt fixing method ensures the reliable installation of the air pump 2, thus facilitating the collection and transportation of baking gas.

[0038] It is worth noting that the air pump 2 involved in this embodiment is an existing conventional technology and will not be elaborated here.

[0039] During specific use, the user opens the first valve 31, the second valve 34 and the third valve 41. Subsequently, the user turns on the power supply of the air pump 2, and the air pump 2 starts to work. At this time, the gas discharged from the exhaust port of the bread baking device enters the intake pipe 20, and enters the recovery tank 3 through the connecting pipe 30. At the same time, the gas enters the sampling bottle 4 through the exhaust pipe 33 and is discharged to the outside through the air nozzle 42. After maintaining the gas flow for a period of time, the gas in the sampling bottle 4 is discharged. At this time, the user tightens the sealing cap 43 on the air nozzle 42, and the baking gas is intercepted in the sampling bottle 4. At this time, the user turns off the power supply of the second valve 34 and the third valve 41, and the baking gas is intercepted in the sampling bottle 4. The user can then remove the sampling bottle 4, and the sampling is completed. At the same time, under the operation of the air pump 2, the baking gas continues to be transported into the recovery tank 3.

[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. Recovery sampler for bread baking gas, comprising a base (1), characterized in that: Two side plates (10) are fixed to the top of the base (1), and two cross plates (11) are fixed between the two side plates (10); fixing holes are formed at the centers of the cross plates (11), and a hollow recovery tank (3) is installed between the two fixing holes; an air pump (2) is installed at the rear side of the top of the base (1); a hollow sampling bottle (4) is installed at the front side of the top of the base (1); An air inlet of the air pump (2) is provided with an air inlet pipe (20) for connecting a bread baking oven; A connecting pipe (30) is installed at the top of the recovery tank (3), a first valve (31) is installed on the connecting pipe (30), and the first valve (31) is communicated with an exhaust port of the air pump (2); an exhaust pipe (33) is installed at the bottom of the recovery tank (3), and a second valve (34) is installed on the exhaust pipe (33); A plug pipe (40) is installed at the rear end of the sampling bottle (4), the plug pipe (40) is in plug-in fit with the end of the exhaust pipe (33), a third valve (41) is installed on the plug pipe (40), an air nozzle (42) is installed at the front end of the plug pipe (40), and a detachable sealing cover (43) is provided at the air nozzle (42).

2. The recovery sampler for bread baking gas according to claim 1, characterized in that: A support block (12) is fixedly installed at the front side of the top of the base (1), and a support groove for placing the sampling bottle (4) is formed at the top of the support block (12).

3. The recovery sampler for the bread baking gas according to claim 1, characterized in that: A thread groove is formed on the outer wall of the air nozzle (42), and the sealing cover (43) is in threaded connection with the thread groove.

4. The recovery sampler for bread baking gas according to claim 1, wherein: A pressure gauge (32) is installed at the top of the recovery tank (3), and the pressure gauge (32) is fixedly connected to the recovery tank (3) through a flange.

5. The recovery sampler for bread baking gas according to claim 1, characterized in that: The cross-sectional shape of the fixing hole is circular, and the size of the fixing hole is adapted to the size of the recovery tank (3).

6. The recovery sampler for the bread baking gas according to claim 1, characterized in that: The sampling bottle (4) is transparent, and the sampling bottle (4) and the plug pipe (40) are of an integrally formed structure.

7. The recovery sampler for bread baking gas according to claim 1, characterized in that: The recovery tank (3) is fixedly connected to the cross plate (11) by bolts, and the recovery tank (3) is made of stainless steel.