Device for detecting aluminum ash on surface of aluminum foil for battery

By designing an aluminum foil surface aluminum ash detection device including handhelds, filter paper and collars, the problem of aluminum ash detection for batteries is solved, and the automated detection and rating of aluminum ash on the surface of aluminum foil is realized, and production efficiency and product quality are improved.

CN223122831UActive Publication Date: 2025-07-18NORTH CHINA ALUMINUM NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422058690.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-18
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

In the prior art, aluminum ash on the surface of aluminum foil for batteries cannot be effectively detected in the cold rolling and foil rolling process, resulting in the adhesion of aluminum ash on the production line to produce concave and bumps, affecting the quality and yield of foil.

Method used

A detection device including handheld parts, filter paper and collar is designed. The handheld parts are wiped on the foil surface and the filter paper is used to absorb aluminum ash. It combines the motor and cylinder drive system to realize automatic operation to realize the detection and rating of aluminum ash.

Benefits of technology

Timely detection and rating of aluminum ash on the surface of aluminum foil is achieved, yield rate is improved, customer complaints and claims are reduced, and operational processes are simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device for aluminum ash on the surface of an aluminum foil for a battery, and belongs to the technical field of aluminum ash detection, the detection device comprises a handpiece, the top of the handpiece is provided with filter paper, and the peripheral side of the handpiece is provided with a lantern ring for fixing the filter paper. The bottom of the handheld part is of a cylinder structure, a semi-cone is fixedly arranged on the top of the cylinder structure, and the inner diameter of the lantern ring is gradually increased from the top to the bottom. The diameter of the circular filter paper is larger than that of the top of the semi-cone, and the diameter of the bottom of the cylinder is the same as that of the bottom of the semi-cone. Therefore, the utility model provides the device for detecting the aluminum ash on the surface of the aluminum foil for the battery, and the abnormal condition that the aluminum ash on the surface of the foil cannot be detected in cold rolling and foil rolling procedures in the prior art is solved.
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Description

Technical Field

[0001] This application belongs to the technical field of aluminum ash detection, and particularly relates to a detection device for aluminum ash on the surface of aluminum foil for batteries. Background Art

[0002] As a key material for batteries, aluminum foil for batteries is subject to increasingly strict quality requirements from customers. Aluminum ash on the surface of aluminum foil is likely to adhere to the guide rollers on the production line, resulting in uneven points and missed coating. In severe cases, it may scratch the nozzle, causing the foil to break. Through quality traceability, it is found that there is more aluminum ash on the surface during the cold rolling and foil rolling processes. By applying this device, abnormal situations of aluminum ash on the surface of the foil can be detected in a timely manner, and measures can be taken to improve it in a timely manner, improving the yield rate, reducing customer complaints and claims. Therefore, there is an urgent need to design this detection device. Utility Model Content

[0003] The purpose of this application is to provide a detection device for aluminum ash on the surface of aluminum foil for batteries, so as to solve the abnormal situation that the aluminum ash on the surface of the foil cannot be detected in the existing cold rolling and foil rolling processes.

[0004] The utility model provides a detection device for aluminum ash on the surface of aluminum foil for batteries. The detection device includes a handheld part. A filter paper is arranged at the top of the handheld part, and a collar for fixing the filter paper is arranged on the periphery of the handheld part.

[0005] Preferably, the bottom of the handheld part is a cylindrical structure. A semi-cone is fixedly arranged at the top of the cylindrical structure, and the inner diameter of the collar gradually expands from top to bottom.

[0006] Preferably, the diameter of the circular filter paper is larger than the top diameter of the semi-cone, and the bottom diameter of the cylinder is the same as the bottom diameter of the semi-cone.

[0007] Preferably, the filter paper is white filter paper, and the handheld part is made of solid steel material.

[0008] Preferably, the detection device further includes a workbench. A gantry is arranged on the workbench. A first motor is arranged on one side of the top plate of the gantry. A threaded rod is arranged at the output end of the first motor. The threaded rod passes through a first through groove arranged on the top plate. A first slider is arranged on the threaded rod. A cylinder fixing shell is arranged at the bottom of the first slider. A connecting plate is arranged at the bottom of the cylinder fixing shell. A second motor is arranged on one side of the connecting plate. A bidirectional threaded rod is arranged at the output end of the second motor. The bidirectional threaded rod passes through a second through groove arranged inside the connecting plate. Second sliders are arranged on both sides of the cylinder fixing shell along the bidirectional threaded rod. Symmetrical clamping plates are respectively arranged at the bottoms of the second sliders.

[0009] Preferably, a control part is arranged on the workbench, and the control part is electrically connected to the first motor, the second motor and the cylinder.

[0010] Preferably, a first motor housing and a second motor housing are respectively provided outside the first motor and the second motor, and the output end of the first motor passes through the first motor housing, and the output end of the second motor passes through the second motor housing.

[0011] Preferably, an anti-slip layer is provided on the clamping plate.

[0012] Therefore, the present application provides a detection device for aluminum ash on the surface of aluminum foil for batteries, which has the following beneficial effects: (1) It is simple to manufacture, not easily damaged, and can be used for a long time;

[0013] (2) It is easy to operate and simple to understand.

[0014] Next, through the drawings and embodiments, the technical solutions of the present invention will be further described in detail. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings here are incorporated into the specification and form a part of this specification, showing embodiments in line with the present application, and are used together with the specification to explain the principles of the present application.

[0016] Figure 1 It is a schematic diagram of the overall structure of the detection device in Embodiment 1 of the present application;

[0017] Figure 2 It is a schematic diagram of the structure of the handheld part in Embodiment 1 of the present application;

[0018] Figure 3 It is a schematic diagram of the internal structure of the collar in Embodiment 1 of the present application;

[0019] Figure 4 It is a schematic diagram of the structure of the detection device in Embodiment 2 of the present application;

[0020] Figure 5 It is a schematic diagram of the structure of the threaded rod in Embodiment 2 of the present application;

[0021] Figure 6 It is a schematic diagram of the structure of the top plate in Embodiment 2 of the present application;

[0022] Figure 7 It is a schematic diagram of the bottom structure of the connecting plate in Embodiment 2 of the present application.

[0023] REFERENCE MARKS

[0024] 1. Handheld part; 2. Filter paper; 3. Collar; 4. Cylindrical structure; 5. Semi-cone; 6. Workbench; 7. Gantry; 8. First motor placement housing; 9. Threaded rod; 10. First through slot; 11. First slider; 12. Cylinder fixed housing; 13. Connecting plate; 14. Second motor placement housing; 15. Second through slot; 16. Bi-directional threaded rod; 17. Second slider; 18. Clamp; 19. Control part. Detailed implementation manners

[0025] The technical solutions of the present utility model will be further described below with reference to the drawings and embodiments.

[0026] Embodiment 1

[0027] As Figure 1-3 shown, the detection device includes a handheld part 1. A filter paper 2 is arranged at the top of the handheld part 1, and a collar 3 for fixing the filter paper 2 is arranged on the periphery of the handheld part 1. The bottom of the handheld part 1 is a cylindrical structure 4. A semi-cone 5 is fixedly arranged at the top of the cylindrical structure 4. The bottom diameter of the cylindrical structure 4 is the same as the bottom diameter of the semi-cone 5. The inner diameter of the collar 3 gradually increases from top to bottom. The inner diameter of the top of the collar 3 is slightly larger than the top diameter of the semi-cone 5, so that the collar 3 can be sleeved on the semi-cone. The diameter of the circular filter paper 2 is larger than the top diameter of the semi-cone 5, which facilitates the collar 3 to fix the filter paper 2.

[0028] During use, take a piece of filter paper 2, cover one end of the solid steel semi-cone 5, then use the collar 3 to clamp the filter paper 2 and fix it on the solid steel. Then use a spray bottle to spray alcohol to wet the filter paper 2, and drag the solid steel with the filter paper 2 at one end by hand to move left and right in the rolling direction of the foil (note to keep stable, apply force in the left and right directions, and do not apply external force in the vertical direction, and strictly prohibit scratching the surface). The wiping position is at the left rib, middle, and right rib of the strip. The wiping length is 400*400mm, and the wiping times are 10 times (5 back and forth). After wiping, the aluminum ash will be rated according to the amount of aluminum ash on the filter paper 2, which is divided into good, slight, moderate, and severe.

[0029] For easy observation, the filter paper 2 in this application uses white filter paper 2 with a weight of 80 - 120 g / m 2 and a diameter of about 100 - 120 mm.

[0030] In this application, the height of the collar 3 can be 20 mm, the inner diameter of the bottom of the collar 3 is 60 mm, the inner diameter of the top of the collar 3 is 58 mm, and the outer diameter of the collar 3 is 70 mm. The bottom diameter of the columnar structure is 60 mm, its height is 18 mm, the bottom diameter of the semi-cone 5 is 60 mm, the top diameter is 56 mm, and the height of the semi-cone 5 is 52 mm.

[0031] Embodiment 2

[0032] As Figure 1-7 shown, in addition to the structure of Embodiment 1, the detection device of the present application further includes a workbench 6. A gantry 7 is arranged on the workbench 6. One side of the top plate of the gantry 7 is provided with a first motor placement shell 8. The output end of the first motor passes through the first motor placement shell 8 and is connected to a threaded rod 9. The threaded rod 9 passes through a first through groove 10 provided on the top plate. A first slider 11 is threadedly arranged on the threaded rod 9. A cylinder fixing shell 12 is arranged at the bottom of the first slider 11. The bottom of the output end of the cylinder is connected to a connecting plate 13. One side of the connecting plate 13 is provided with a second motor placement shell 14. The output end of the second motor passes through the second motor placement shell 14 and is connected to a bidirectional threaded rod 16. The bidirectional threaded rod 16 passes through a second through groove 15 arranged inside the connecting plate 13. The thread directions on both sides of the bidirectional threaded rod 16 are opposite. Second sliders 17 are arranged along both sides of the cylinder fixing shell 12 on the bidirectional threaded rod 16. Symmetric arc-shaped clamping plates 18 are respectively arranged at the bottoms of the second sliders 17. In order to increase the friction force, an anti-slip layer is arranged on the arc-shaped clamping plates 18. The width of the first slider 11 is the same as that of the first through groove 10, and the width of the second slider 17 is the same as that of the second through groove 15, which facilitates the sliding of the two sliders.

[0033] A control member 19 is arranged on the workbench 6. The control member 19 is electrically connected to the first motor, the second motor, and the cylinder. The control member 19 includes a display screen and control buttons. During operation, by pressing the control buttons, first drive the second motor to drive the bidirectional threaded rod 16 to rotate, then drive the second slider 17 and the arc-shaped clamping plate 18 to move, clamp the inverted handheld member 1, then drive the cylinder to move the handheld member 1 to a suitable position, and finally drive the first motor to drive the threaded rod 9 to rotate, then drive the first slider 11, the cylinder fixing shell 12, the connecting plate 13, and the arc-shaped clamping plate 18 to reciprocate and move, dragging the solid steel body with one end of the filter paper 2 to move left and right in the rolling direction of the foil.

[0034] Therefore, the present application provides a detection device for aluminum ash on the surface of aluminum foil for batteries, which solves the abnormal situation that the aluminum ash on the surface of the foil cannot be detected in the cold rolling and foil rolling processes of the prior art.

[0035] In the description of this specification, the descriptions referring to terms such as "one experimental example", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the experimental example or example are included in at least one experimental example or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same experimental example or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more experimental examples or examples.

[0036] Finally, it should be noted that the above experimental examples are only used to illustrate the technical solution of the present utility model rather than to limit it. Although the present utility model has been described in detail with reference to the preferred experimental examples, those of ordinary skill in the art should understand that they can still modify the technical solution of the present utility model or make equivalent substitutions, and these modifications or equivalent substitutions cannot make the modified technical solution deviate from the spirit and scope of the technical solution of the present utility model.

Claims

1. A detection device for aluminum ash on the surface of aluminum foil for batteries, characterized in that, The detection device includes a handheld part. A filter paper is arranged at the top of the handheld part, and a collar for fixing the filter paper is arranged on the peripheral side of the handheld part.

2. The detection device for aluminum ash on the surface of aluminum foil for batteries according to claim 1, characterized in that, The bottom of the handheld part is of a cylindrical structure. A semi-cone is fixedly arranged at the top of the cylindrical structure, and the inner diameter of the collar gradually expands from top to bottom.

3. The detection device for aluminum ash on the surface of aluminum foil for batteries according to claim 1, characterized in that, The diameter of the circular filter paper is larger than the top diameter of the semi-cone, and the bottom diameter of the cylinder is the same as the bottom diameter of the semi-cone.

4. The detection device for aluminum ash on the surface of aluminum foil for batteries according to claim 3, characterized in that, The filter paper is a white filter paper, and the handheld part is made of solid steel material.

5. The detection device for aluminum ash on the surface of aluminum foil for batteries according to claim 4, characterized in that, The detection device further includes a workbench. A gantry is arranged on the workbench. A first motor is arranged on one side of the top plate of the gantry. A threaded rod is arranged at the output end of the first motor. The threaded rod passes through a first through groove arranged on the top plate. A first slider is arranged on the threaded rod. A cylinder fixing shell is arranged at the bottom of the first slider. A connecting plate is arranged at the bottom of the cylinder fixing shell. A second motor is arranged on one side of the connecting plate. A bidirectional threaded rod is arranged at the output end of the second motor. The bidirectional threaded rod passes through a second through groove arranged inside the connecting plate. Second sliders are arranged on both sides of the cylinder fixing shell along the bidirectional threaded rod, and symmetric clamping plates are respectively arranged at the bottoms of the second sliders.

6. The detecting device for aluminum ash on the surface of aluminum foil for batteries according to claim 5, characterized in that, A control part is arranged on the workbench, and the control part is electrically connected to the first motor, the second motor and the cylinder.

7. The detecting device for aluminum ash on the surface of aluminum foil for batteries according to claim 6, characterized in that, A first motor placement shell and a second motor placement shell are respectively arranged outside the first motor and the second motor. The output end of the first motor passes through the first motor placement shell, and the output end of the second motor passes through the second motor placement shell.

8. The detection device for aluminum ash on the surface of aluminum foil for batteries according to claim 7, characterized in that, An anti-slip layer is arranged on the clamping plate.