Full-automatic tremella fungus stick inoculation machine
By designing a fully automatic Tremella rod inoculation machine, the continuous inoculation and label attachment of bacteria rods are automated, which solves the problems that cannot be carried out simultaneously in the existing technology and improves production efficiency and quality.
Patent Information
- Application Number
- CN202422232939.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing fully automatic Tremella rod inoculation machine cannot be carried out simultaneously when labeling and rolling out the bacteria rod, which increases the operating time cost and reduces the overall working efficiency.
A fully automatic Tremella rod inoculation machine was designed, including driving components, transmission shaft, turntable, labeling board, rolling board and other structures, realizing the automatic operation of continuous inoculation of bacteria rods and label attachment.
Through automated operations of continuous inoculation and label attachment, the operation efficiency and production throughput of the production line are significantly improved, and the risk of manual errors and cross-contamination is reduced.
Smart Images
Figure CN223125484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of Tremella fuciformis stick inoculation, in particular to a full-automatic Tremella fuciformis stick inoculator. Background Art
[0002] A full-automatic Tremella fuciformis stick inoculator is an automated device used for the cultivation of Tremella fuciformis. Through processes such as automatic hole punching, automatic inoculation, and automatic tape sealing, efficient inoculation of Tremella fuciformis sticks is achieved.
[0003] In the prior art, the main purpose of some full-automatic Tremella fuciformis stick inoculators is to achieve automatic hole punching, inoculation, and tape sealing during the cultivation process of Tremella fuciformis, thereby improving the production efficiency and yield rate of Tremella fuciformis. However, in the specific use process, when it is impossible to stick labels and push out at the same time, additional time may be required to complete the label sticking and the pushing out of the sticks, which increases the operation time cost and reduces the overall work efficiency. Therefore, in view of the above problems, a full-automatic Tremella fuciformis stick inoculator is proposed. Summary of the Utility Model
[0004] To make up for the above deficiencies, the utility model provides a full-automatic Tremella fuciformis stick inoculator, aiming to improve the problem that some devices in the prior art cannot stick labels and push out at the same time.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A full-automatic Tremella fuciformis stick inoculator includes a frame. Inside the frame, there is a fixedly connected connecting frame. On the front and back sides of the outside of the connecting frame, there are fixedly connected first support plates. On the outside of the first support plates, there is a driving component for providing power. The outside of the driving component is rotationally connected to a transmission shaft. On the outside of the transmission shaft, there is a fixedly connected turntable. On the outside of the turntable, there are fixedly connected multiple label sticking plates. On the outside of the connecting frame, there is a fixedly connected second support plate. Inside the second support plate, there is a rotationally connected rotating rod. On the outside of the rotating rod, there is a fixedly connected driven wheel. At the other end of the driven wheel, there is a fixedly connected eccentric wheel. The outside of the eccentric wheel is rotationally connected to a rotating plate. The outside of the rotating plate is rotationally connected to a sliding plate. On the outside of the sliding plate, there is a fixedly connected pushing plate;
[0007] As a further description of the above technical scheme:
[0008] The driving component includes a first motor. The driving end of the first motor is fixedly connected to a driving wheel. A second belt is sleeved on the outside of the driving wheel. The outside of the first motor is fixedly connected to the outside of the first support plate;
[0009] As a further description of the above technical scheme:
[0010] A box body is fixedly connected to the rear side of the connecting frame. Connecting plates are fixedly connected to both the front and rear sides of the outside of the connecting frame. Fixing plates I are fixedly connected to both the left and right sides of the top of the connecting plates.
[0011] As a further description of the above technical solution:
[0012] A fixing plate II is fixedly connected to the top of the fixing plate I. A hopper is fixedly connected to the right side of the top of the fixing plate II. A motor II is fixedly connected to the outside of the hopper. A plurality of baffle plates are fixedly connected to the driving end of the motor II.
[0013] As a further description of the above technical solution:
[0014] A plurality of seed injection machines are fixedly connected to the top of the fixing plate II. A hole punching machine is fixedly connected to the top of the fixing plate II. A disinfector is fixedly connected to the left side of the outside of the fixing plate II.
[0015] As a further description of the above technical solution:
[0016] A rotating shaft is fixedly connected to the outside of the connecting frame. A belt I is sleeved on the outside of the rotating shaft. A plurality of placement racks are fixedly connected to the outside of the belt I.
[0017] As a further description of the above technical solution:
[0018] An efficient filter plate is fixedly connected to the top of the frame. A blower box is fixedly connected to the top of the efficient filter plate.
[0019] As a further description of the above technical solution:
[0020] The outside of the baffle plate is rotatably connected inside the hopper. The outside of the fixing plate I is in contact with the outside of the connecting frame.
[0021] The present utility model has the following beneficial effects:
[0022] 1. In the present utility model, when the motor I is started, the driving wheel drives the transmission shaft to rotate through the belt II, and then drives the turntable and the labeling plates to rotate. These labeling plates move as the turntable rotates, realizing the continuous inoculation operation of the inoculation rods. This integrated operation mode can significantly improve the operation efficiency of the production line and achieve a higher production throughput.
[0023] 2. In the present utility model, when the motor II is started, it drives the baffle plate to rotate inside the hopper to control the flow of the inoculation material. The inoculation material passes through the hopper and is injected into the fungus rods by the seed injection machine. After inoculation, the hole punching machine punches the fungus rods. Description of the Drawings
[0024] Figure 1A three-dimensional schematic diagram of a fully automatic tremella mushroom stick inoculator proposed by the present utility model;
[0025] Figure 2 A structural schematic diagram of the second support plate of a fully automatic tremella mushroom stick inoculator proposed by the present utility model;
[0026] Figure 3 A structural schematic diagram of the first motor of a fully automatic tremella mushroom stick inoculator proposed by the present utility model;
[0027] Figure 4 A structural schematic diagram of the disinfector of a fully automatic tremella mushroom stick inoculator proposed by the present utility model;
[0028] Figure 5 A structural schematic diagram of the connecting plate of a fully automatic tremella mushroom stick inoculator proposed by the present utility model.
[0029] Legend:
[0030] 1. Frame; 2. Connecting frame; 3. First support plate; 4. First motor; 5. Driving wheel; 6. Second belt; 7. Transmission shaft; 8. Turntable; 9. Labeling plate; 10. Second support plate; 11. Rotating rod; 12. Driven wheel; 13. Eccentric wheel; 14. Rotating plate; 15. Sliding plate; 16. Pushing plate; 17. Box body; 18. Connecting plate; 19. First fixing plate; 20. Second fixing plate; 21. Hopper; 22. Second motor; 23. Baffle; 24. Seeding machine; 25. Drilling machine; 26. Disinfector; 27. Rotating shaft; 28. First belt; 29. Placing rack; 30. High-efficiency filter plate; 31. Fan box. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0032] Refer to Figures 1 to 3, an embodiment provided by the utility model: a fully automatic tremella inoculation machine for mushroom sticks, comprising a frame 1. The frame 1 serves as the base and support frame of the entire mechanical structure, ensuring the stability of the machine during operation. Inside the frame 1, there is a fixedly connected connecting frame 2. The connecting frame 2 not only provides additional stability to the machine but also serves as a platform for installing other components. On the front and rear sides of the outside of the connecting frame 2, there are fixedly connected first support plates 3. On the outside of the first support plates 3, there is a driving component for providing power. The driving component includes a first motor 4. The driving end of the first motor 4 is fixedly connected with a driving wheel 5. This belt drive system enables the motor to efficiently transfer power to other mechanical components. A second belt 6 is sleeved outside the driving wheel 5. The outside of the first motor 4 is fixedly connected to the outside of the first support plate 3. Such a layout helps to maintain the stability of the motor and reduce vibration during operation;
[0033] The outside of the driving component is rotatably connected with a transmission shaft 7. Outside the transmission shaft 7, there is a fixedly connected turntable 8. Outside the turntable 8, there are fixedly connected multiple labeling plates 9. These labeling plates 9 move as the turntable 8 rotates, realizing the continuous inoculation operation of the inoculation sticks. On the outside of the connecting frame 2, there is a fixedly connected second support plate 10. Inside the second support plate 10, there is a rotatably connected rotating rod 11. Outside the rotating rod 11, there is a fixedly connected driven wheel 12. The other end of the driven wheel 12 is fixedly connected with an eccentric wheel 13. The design of the eccentric wheel 13 makes the movement mode of the rotating rod 11 non-linear. This unique movement trend is very beneficial for realizing certain specific mechanical actions. The outside of the eccentric wheel 13 is rotatably connected with a rotating plate 14. The outside of the rotating plate 14 is rotatably connected with a sliding plate 15. This progressive rotating connection design makes the mechanical movement more diversified and controllable. On the outside of the sliding plate 15, there is a fixedly connected pushing plate 16. The function of the pushing plate 16 is to push out the inoculated mushroom sticks during the inoculation process for subsequent processing;
[0034] Refer to Figures 3 to 5, a box body 17 is fixedly connected to the rear side of the connecting frame 2, and the box body 17 may be used to collect or store some necessary tools or mechanical components. Connecting plates 18 are fixedly connected to both the front and rear sides of the outside of the connecting frame 2. The connecting plates 18 play a role in strengthening the stability of the entire structure and serve as a base for installing other components. Fixing plates one 19 are fixedly connected to both the left and right sides of the top of the connecting plate 18, and a fixing plate two 20 is fixedly connected to the top of the fixing plate one 19. Such a stacked design provides more installation platforms and support points for the machine. A hopper 21 is fixedly connected to the right side of the top of the fixing plate two 20. The hopper 21 is used to store the materials or media required for inoculation. A motor two 22 is fixedly connected to the outside of the hopper 21, and a plurality of baffles 23 are fixedly connected to the driving end of the motor two 22. The baffles 23 rotate under the drive of the motor two 22 and may be used to control the flow of materials. A plurality of seeding machines 24 are fixedly connected to the top of the fixing plate two 20, and a punching machine 25 is fixedly connected to the top of the fixing plate two 20;
[0035] These devices are respectively used to inject seeds into the fungus sticks and punch holes in the fungus sticks to facilitate the growth of the seeds. A sterilizer 26 is fixedly connected to the left side of the outside of the fixing plate two 20. The sterilizer 26 is used to sterilize the equipment or fungus sticks during the inoculation process to ensure the cleanliness of the inoculation environment. A rotating shaft 27 is fixedly connected to the outside of the connecting frame 2, a belt one 28 is sleeved on the outside of the rotating shaft 27, and a plurality of placing frames 29 are fixedly connected to the outside of the belt one 28. The placing frames 29 are used to place the fungus sticks to be inoculated or the fungus sticks that have been inoculated. Through the transmission of the rotating shaft 27 and the belt one 28, the automatic feeding and discharging of the fungus sticks can be realized. A high-efficiency filter plate 30 is fixedly connected to the top of the frame 1. The function of the high-efficiency filter plate 30 is to filter out impurities in the air to prevent them from entering the inside of the inoculator and affecting the inoculation effect. A blower box 31 is fixedly connected to the top of the high-efficiency filter plate 30. The blower box 31 provides strong wind power and may be used for purposes such as cleaning or heat dissipation. The outside of the baffle 23 is rotatably connected to the inside of the hopper 21, and the outside of the fixing plate one 19 is in contact with the outside of the connecting frame 2.
[0036] Working principle: First, the inoculation sticks to be inoculated are placed on the placement rack 29 and automatically conveyed to the inoculation position by the power transmission of the rotating shaft 27 and the first belt 28. At the start of inoculation, the first motor 4 is started, and the driving wheel 5 drives the transmission shaft 7 to rotate through the second belt 6, and then drives the turntable 8 and the labeling plate 9 to rotate. These labeling plates 9 move as the turntable 8 rotates to achieve continuous inoculation operation of the inoculation sticks. At the same time, the second motor 22 is started to drive the baffle 23 to rotate inside the hopper 21 to control the flow of the inoculation material. The inoculation material passes through the hopper 21 and is injected into the inoculation sticks by the seed injection machine 24. After inoculation, the hole puncher 25 punches holes in the inoculation sticks to facilitate the growth of seeds. During the inoculation process, the sterilizer 26 sterilizes the inoculation equipment and the inoculation sticks to ensure the cleanliness of the inoculation environment. At the same time, the high-efficiency filter plate 30 filters out impurities in the air to prevent them from entering the inoculation machine and affecting the inoculation effect. The blower box 31 provides strong wind power, which may be used for purposes such as cleaning or heat dissipation. The inoculated inoculation sticks are pushed out by the pushing plate 16 and then automatically conveyed to the next process by the power transmission of the rotating shaft 27 and the first belt 28. The entire inoculation process is fully automated without manual intervention, greatly improving the inoculation efficiency and inoculation quality and reducing the risk of manual error and cross-contamination during the inoculation process.
[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A fully automatic tremella mushroom stick inoculator, comprising a frame (1), characterized in that: Inside the frame (1), a connecting frame (2) is fixedly connected. On the front and back sides of the outside of the connecting frame (2), first support plates (3) are fixedly connected. On the outside of the first support plates (3), a driving assembly for providing power is fixedly connected. A transmission shaft (7) is rotatably connected to the outside of the driving assembly. A turntable (8) is fixedly connected to the outside of the transmission shaft (7). A plurality of labeling plates (9) are fixedly connected to the outside of the turntable (8). A second support plate (10) is fixedly connected to the outside of the connecting frame (2). A rotating rod (11) is rotatably connected to the inside of the second support plate (10). A driven wheel (12) is fixedly connected to the outside of the rotating rod (11). An eccentric wheel (13) is fixedly connected to the other end of the driven wheel (12). A rotating plate (14) is rotatably connected to the outside of the eccentric wheel (13). A sliding plate (15) is rotatably connected to the outside of the rotating plate (14). A pushing plate (16) is fixedly connected to the outside of the sliding plate (15).
2. The fully automatic tremella mushroom stick inoculator according to claim 1, characterized in that: The driving assembly includes a first motor (4). The driving end of the first motor (4) is fixedly connected with a driving wheel (5). A second belt (6) is sleeved on the outside of the driving wheel (5). The outside of the first motor (4) is fixedly connected to the outside of the first support plate (3).
3. The full-automatic tremella spawn-running machine according to claim 1, characterized in that: A box body (17) is fixedly connected to the rear side of the connecting frame (2). Connecting plates (18) are fixedly connected to the front and back sides of the outside of the connecting frame (2). First fixing plates (19) are fixedly connected to the left and right sides of the top of the connecting plates (18).
4. The fully automatic tremella mushroom stick inoculator according to claim 3, wherein: A second fixing plate (20) is fixedly connected to the top of the first fixing plate (19). A hopper (21) is fixedly connected to the right side of the top of the second fixing plate (20). A second motor (22) is fixedly connected to the outside of the hopper (21). A plurality of baffle plates (23) are fixedly connected to the driving end of the second motor (22).
5. The full-automatic tremella spawn-running machine according to claim 4, wherein: A plurality of seed injectors (24) are fixedly connected to the top of the second fixing plate (20). A punching machine (25) is fixedly connected to the top of the second fixing plate (20). A disinfector (26) is fixedly connected to the left side of the outside of the second fixing plate (20).
6. The full-automatic tremella mushroom stick inoculator according to claim 1, characterized in that: A rotating shaft (27) is fixedly connected to the outside of the connecting frame (2). A first belt (28) is sleeved on the outside of the rotating shaft (27). A plurality of placing racks (29) are fixedly connected to the outside of the first belt (28).
7. The full-automatic tremella spawn-running machine according to claim 1, characterized in that: An efficient filter plate (30) is fixedly connected to the top of the frame (1). A blower box (31) is fixedly connected to the top of the efficient filter plate (30).
8. The full-automatic tremella mushroom stick inoculator according to claim 4, characterized in that: The outside of the baffle plate (23) is rotatably connected inside the hopper (21). The outside of the first fixing plate (19) is in contact with the outside of the connecting frame (2).