Unit ash transportation control room
By introducing conveying modules, retractable material pipes, cameras and spray systems into the ash transportation control room, the problem of unvisible ash storage storage is solved, visualization of material discharge and dust control are realized, and operation accuracy and environmental safety are improved.
Patent Information
- Application Number
- CN202422402059.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing ash storage ash storage device cannot realize visual operation, resulting in too much or too little material discharge and dust overflowing, making the operation difficult.
The ash transportation control room is equipped with a conveyor module, a retractable material tube, annular dust cover, a camera and a spray system to realize the visualization of material discharge and to suppress dust flying through the exhaust fan and the spray pipe.
It realizes visual control of the discharge process, reduces human dependence, ensures accurate emission of ash, and effectively suppresses dust overflow, improving the operating environment.
Smart Images

Figure CN223127573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ash transportation control devices, and particularly relates to a unit ash transportation control room. Background Technique
[0002] The flue gas generated by the combustion of a power plant boiler contains a large amount of dust particles. After the flue gas is filtered by a dust collector, the particulate matter in the flue gas is collected in the ash hopper at the lower part of the dust collector, and the collected particulate matter is called fly ash. In the conventional design, the maximum volume of the dust collector ash hopper can store the fly ash amount for 8 hours. Therefore, a power plant needs to set up a special fly ash storage to store fly ash to meet the storage requirements of 24 - 48 hours as required by the regulations and specifications. The fly ash storage is generally arranged in an area far from the boiler house, and the fly ash in the dust collector ash hopper is transported to the fly ash storage for storage by a pneumatic conveying method.
[0003] When the existing ash storage discharging device discharges ash, on - site operators cannot directly observe the storage amount inside the material truck, and it entirely depends on the experience of the staff for operation. This makes it easy for the material truck to discharge too much ash into the ash - transporting tank truck, causing ash overflow, or the discharge not reaching the inlet of the tank truck. Moreover, when discharging, fly ash spills and scatters, and the visibility of the working environment is poor, resulting in a greatly increased difficulty in discharging control.
[0004] Therefore, it is urgent to improve the unit ash transportation control room to achieve external visual observation and operation to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a unit ash transportation control room, which can effectively solve the problems that when discharging ash in the unit ash transportation, it is impossible to visualize, resulting in too much or too little discharging, and a high degree of human dependence.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A unit ash transportation control room includes a bottom plate. On the right side of the top of the bottom plate, a first mounting frame is connected. Inside the first mounting frame, an ash storage body is connected. In the middle of the top of the bottom plate, a dust - proof storage is connected. At the center of the top of the dust - proof storage, a conveying module is connected. The bottom of the conveying module passes through the dust - proof storage and is communicated with a fixed discharging pipe. A limiting groove is opened inside the fixed discharging pipe. Inside the limiting groove, a movable discharging pipe 8 is slidably connected. Ring - shaped dust - proof covers are connected to the outer sides of the movable discharging pipes 8. At the lower part of the inner side of the inner cavity of the ring - shaped dust - proof cover, a dust - cleaning groove is connected. A dust - suction port is opened inside the dust - cleaning groove. The right side of the dust - cleaning groove passes through the ring - shaped dust - proof cover and is communicated with a flexible pipe. A communication groove is connected to the right side of the dust - proof storage, and the other end of the flexible pipe is communicated with the left side of the communication groove. In the middle of the left side of the ash storage body, a dust - conveying pipe is communicated, and the other end of the dust - conveying pipe is communicated with the right side of the communication groove.
[0007] Preferably, a second mounting bracket is connected to the left side of the top of the bottom plate. A water tank is connected to the inside of the second mounting bracket. A water supply pipe is communicated with the top of the water tank, so that the second mounting bracket fixes the water tank on the top of the bottom plate and extracts the water flow in the water tank through the water supply pipe.
[0008] Preferably, spray pipes are connected to both the front and rear sides of the dust-proof warehouse. Nozzles are arranged and communicated at the bottom of the spray pipes. The left side of the spray pipes is communicated with the top of the water supply pipe, so that the water supply pipe can extract the water flow into the spray pipes and spray it downward through the nozzles to separate the dust generated in the dust-proof warehouse from the outside.
[0009] Preferably, a limiting ring is connected to the inside of the annular dust-proof cover. Cameras are connected to the bottom of the limiting ring, so that the limiting ring can drive the cameras to move vertically following the annular dust-proof cover.
[0010] Preferably, a connecting ring is connected to the outside of the movable discharging pipe 8. Lighting lamps are arranged and connected at the bottom of the connecting ring, so that the lighting lamps can provide illumination for the cameras inside the annular dust-proof cover.
[0011] Preferably, a feeding valve is communicated with the upper part on the left side of the dust-proof warehouse. A feeding pipe is communicated with the bottom of the feeding valve, and the other end of the feeding pipe is communicated with the right side of the conveying module, so that the feeding valve can transport the dust to the inside of the conveying module through the feeding pipe.
[0012] Preferably, hydraulic cylinders are connected to both sides of the top of the dust-proof warehouse, and the bottom of the hydraulic cylinders is connected to the top of the annular dust-proof cover. The hydraulic cylinders are used as driving sources to drive the annular dust-proof cover at the bottom to move vertically.
[0013] Preferably, an air extractor is communicated with the middle part of the dust conveying pipe. The air extractor is used as a driving source to generate suction inside the dust conveying pipe.
[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:
[0015] 1. By adding components such as a conveying module, a telescopic discharging pipe, an annular dust-proof cover, a dust cleaning groove, and a camera on the dust-proof warehouse, the on-site operators can clearly understand the discharging situation, realizing the visual effect of the discharging port of the device, achieving the visualization of the process of transporting and discharging ash, reducing the human dependence on ash discharging and cleaning, and accurately determining the ash discharging situation.
[0016] 2. By adding components such as a water tank, a water supply pipe, and a spray pipe, atomizing and spraying the flying dust to increase the humidity, so that the remaining flying dust cannot float out of the dust-proof warehouse, realizing the effect of controlling the flying dust and playing the role of dust suppression. Description of the Drawings
[0017] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0018] Figure 1 Front view of the overall structure of the present utility model;
[0019] Figure 2 Front sectional view of the overall structure of the present utility model;
[0020] Figure 3 For the Figure 2 Enlarged view of the structure at A in the present utility model;
[0021] Figure 4 For the Figure 2 Enlarged view of the structure at B in the present utility model;
[0022] Figure 5 Bottom view of the internal connection structure of the annular dust-proof cover of the present utility model.
[0023] Explanation of reference numerals:
[0024] 1. Bottom plate; 2. First mounting frame; 3. Ash silo body; 4. Dust-proof silo; 5. Conveying module; 6. Fixed discharge pipe; 7. Limiting groove; 8. Movable discharge pipe; 9. Annular dust-proof cover; 10. Dust cleaning groove; 11. Dust suction port; 12. Flexible pipe; 13. Connecting groove; 14. Dust conveying pipe; 15. Second mounting frame; 16. Water tank; 17. Water supply pipe; 18. Spray pipe; 19. Sprinkler head; 20. Limiting ring; 21. Camera; 22. Connecting ring; 23. Lighting lamp; 24. Feeding valve; 25. Feeding pipe; 26. Hydraulic cylinder; 27. Exhaust fan. Detailed implementation manners
[0025] To enable those skilled in the art to better understand the technical solutions of the present utility model, the following will further introduce the present utility model in detail in conjunction with the drawings.
[0026] The present utility model provides as Figures 1-5A kind of unit ash transportation control room shown in the figure includes a bottom plate 1. On the right side of the top of the bottom plate 1, a first mounting frame 2 is connected. Inside the first mounting frame 2, an ash silo body 3 is connected. In the middle of the top of the bottom plate 1, a dust-proof silo 4 is connected. At the center of the top of the dust-proof silo 4, a conveying module 5 is connected. The bottom of the conveying module 5 passes through the dust-proof silo 4 and is communicated with a fixed discharging pipe 6. Inside the fixed discharging pipe 6, a limiting groove 7 is opened. Inside the limiting groove 7, a movable discharging pipe 8 is slidably connected. On the outer side of the movable discharging pipe 8, an annular dust-proof cover 9 is connected. At the inner lower edge position of the inner cavity of the annular dust-proof cover 9, a dust cleaning groove 10 is connected. Inside the dust cleaning groove 10, a dust suction port 11 is opened. On the right side of the dust cleaning groove 10, it passes through the annular dust-proof cover 9 and is communicated with a flexible pipe 12. On the right side of the dust-proof silo 4, a communication groove 13 is connected. And the other end of the flexible pipe 12 is communicated with the left side of the communication groove 13. In the middle of the left side of the ash silo body 3, a dust conveying pipe 14 is communicated. And the other end of the dust conveying pipe 14 is communicated with the right side of the communication groove 13.
[0027] The conveying module 5 can be a belt feeding system or a chain ash conveying hopper, etc. The main thing is that it can convey the ash in the ash silo body 3 to the dust-proof silo 4, and discharge the material through the discharging pipe formed by connecting the fixed discharging pipe 6 and the movable discharging pipe 8.
[0028] On the left side of the top of the bottom plate 1, a second mounting frame 15 is connected. Inside the second mounting frame 15, a water tank 16 is connected. On the top of the water tank 16, a water supply pipe 17 is communicated. A water pump is installed on the water supply pipe 17, so that the second mounting frame 15 fixes the water tank 16 on the top of the bottom plate 1, and the water in the water tank 16 is pumped out through the water pump and the water supply pipe 17.
[0029] On the front and back sides of the dust-proof silo 4, spray pipes 18 are connected. At the bottom of the spray pipes 18, spray heads 19 are arranged and communicated. The left side of the spray pipes 18 is communicated with the top of the water supply pipe 17, so that the water supply pipe 17 can pump the water into the spray pipes 18, and spray water mist downward through the spray heads 19 to humidify the dust generated in the dust-proof silo 4 and prevent it from overflowing.
[0030] Inside the annular dust-proof cover 9, a limiting ring 20 is connected. At the bottom of the limiting ring 20, a plurality of cameras 21 are connected, preferably 2 - 3; the plurality of cameras 21 are evenly arranged inside the limiting ring 20, so that the limiting ring 20 can drive the cameras 21 to move vertically following the lifting of the annular dust-proof cover 9, and the circumferential field of view is fully covered. Specifically, the housing of the camera 21 can be clamped with the limiting ring 20 through a clamping block, or fixed by other fixing methods such as threads.
[0031] Below the limiting ring 20 and on the outer side of the movable discharging pipe 8, a connecting ring 22 is arranged. At the bottom of the connecting ring 22, a plurality of lighting lamps 23 are arranged and installed, so that the lighting lamps 23 can provide lighting for the cameras 21 inside the annular dust-proof cover 9.
[0032] At the upper part on the left side of the dust-proof bin 4, a feeding valve 24 is connected. At the bottom of the feeding valve 24, a feeding pipe 25 is connected, and the other end of the feeding pipe 25 is connected to the right side of the conveying module 5, enabling the feeding valve 24 to transport dust into the conveying module 5 through the feeding pipe 25.
[0033] On both sides of the top of the dust-proof bin 4, hydraulic cylinders 26 are connected through adapter seats, that is, the movable ends of the hydraulic cylinders 26 are connected to the top of the annular dust-proof cover 9 through adapter seats. The annular dust-proof cover 9 is driven to move up and down by the telescopic movement of the movable ends of the hydraulic cylinders 26 with the hydraulic cylinders 26 as the driving source.
[0034] In the middle of the dust conveying pipe 14, an exhaust fan 27 is connected. With the exhaust fan 27 as the driving source, negative pressure is generated inside the dust conveying pipe 14 to suck the scattered dust and suck it into the ash bin body 3.
[0035] Refer to the attached Figures 1-5 , Working principle: When discharging ash materials, first control the hydraulic cylinder 26 to act, so that the annular dust-proof cover 9 moves downward, and the movable discharge pipe 8 also moves downward and extends along the fixed discharge pipe 6. The annular dust-proof cover 9 moves down to cover the discharge opening of the truck for pulling materials. Then, the lighting lamp 23 provides illumination, and at the same time, the camera 21 transmits the situation of the discharge opening to the operator's computer, enabling the on-site operator to clearly understand the discharging situation, realizing the visualization effect during the discharging of the device and playing the role of ash discharging visualization; when discharging ash, the annular dust-proof cover 9 is used to cover the inlet of the truck, which can effectively prevent dust from flying. At the same time, the exhaust fan 27 ensures negative pressure around the annular dust-proof cover 9 to effectively extract the dust floating above the truck, so that the dust can be effectively controlled and prevented from scattering. At the same time, spray pipes 18 are arranged at the front and rear ends of the dust-proof bin 4. The spray pipes 18 cooperate with the atomizing nozzles 19 to increase the humidity inside the dust-proof bin, so that the remaining dust cannot float out of the dust-proof bin 4, realizing the control of dust during ash discharging and playing the role of dust suppression.
[0036] Only some exemplary embodiments of the present invention are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.
Claims
1. A unit ash transportation control room, comprising a bottom plate (1), characterized in that: On the right side of the top of the bottom plate (1), a first mounting frame (2) is connected. Inside the first mounting frame (2), a dust silo body (3) is connected. In the middle of the top of the bottom plate (1), a dust-proof silo (4) is connected. At the center of the top of the dust-proof silo (4), a conveying module (5) is connected. The bottom of the conveying module (5) passes through the dust-proof silo (4) and is communicated with a fixed discharge pipe (6). Inside the fixed discharge pipe (6), a limiting groove (7) is opened. Inside the limiting groove (7), a movable discharge pipe (8) is slidably connected. On the outer sides of the movable discharge pipes (8), annular dust-proof covers (9) are connected. At the lower part of the inner side of the inner cavity of the annular dust-proof cover (9), a dust cleaning groove (10) is connected. Inside the dust cleaning groove (10), a dust suction port (11) is opened. The right side of the dust cleaning groove (10) passes through the annular dust-proof cover (9) and is communicated with a flexible pipe (12). On the right side of the dust-proof silo (4), a communication groove (13) is connected, and the other end of the flexible pipe (12) is communicated with the left side of the communication groove (13). In the middle of the left side of the dust silo body (3), a dust conveying pipe (14) is communicated, and the other end of the dust conveying pipe (14) is communicated with the right side of the communication groove (13).
2. The ash transportation control room of a unit according to claim 1, characterized in that: On the left side of the top of the bottom plate (1), a second mounting frame (15) is connected. Inside the second mounting frame (15), a water tank (16) is connected. On the top of the water tank (16), a water supply pipe (17) is communicated.
3. The ash transportation control room of a unit according to claim 1, characterized in that: On the front and back sides of the dust-proof silo (4), spray pipes (18) are connected. At the bottom of the spray pipes (18), nozzles (19) are arranged and communicated. The left side of the spray pipes (18) is communicated with the top of the water supply pipe (17).
4. A unit ash transportation control room according to claim 1, characterized in that: Inside the annular dust-proof cover (9), a limiting ring (20) is connected. At the bottom of the limiting ring (20), cameras (21) are connected.
5. A unit ash transportation control room according to claim 1, characterized in that: On the outer side of the movable discharge pipe (8), a connecting ring (22) is connected. At the bottom of the connecting ring (22), lighting lamps (23) are arranged and connected.
6. The ash transportation control room of a unit according to claim 1, characterized in that: At the upper part of the left side of the dust-proof silo (4), a feeding valve (24) is communicated. At the bottom of the feeding valve (24), a feeding pipe (25) is communicated, and the other end of the feeding pipe (25) is communicated with the right side of the conveying module (5).
7. A unit ash transportation control room according to claim 1, characterized in that: On both sides of the top of the dust-proof silo (4), hydraulic cylinders (26) are connected, and the bottom of the hydraulic cylinders (26) is connected with the top of the annular dust-proof cover (9).
8. A unit ash transportation control room according to claim 1, characterized in that: In the middle of the dust conveying pipe (14), an exhaust fan (27) is communicated.