Automatic multi-area filtering and cleaning mechanism for silver-coated copper powder

By designing the automatic multi-region filtration and cleaning mechanism of silver-clad copper powder, and using multiple filtration components and mobile filter tables, the problem of frequent filter membrane replacement in the prior art is solved, and the automated filtration of silver-clad copper powder solution is realized, which reduces labor intensity and improves filtration efficiency.

CN223127743UActive Publication Date: 2025-07-22HANGZHOU RUIHENG NEW MATERIAL TECH DEV CO LTD
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Patent Information

Application Number
CN202421855800.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-22
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In the prior art, the filtration process of bank-clad copper powder requires frequent opening of filter equipment to replace the filter membrane, which is highly labor-intensive and lacks automated filtration equipment.

Method used

An automated multi-region filtration and cleaning mechanism of silver-clad copper powder is designed, using multiple filter components and mobile filter tables. Through circulation pipelines and multi-layer filtration settings, the automatic filtration of silver-clad copper powder solution is realized, including the coordinated work of components such as filter boxes, filter racks, filter operator tables, mobile guides, arc sliders and drive cylinders to realize automatic replacement of filter membranes and conveying solid silver-clad copper powder.

Benefits of technology

Multiple filtration of silver-clad copper powder solution has been achieved, which has reduced the labor intensity of operators, improved the filtration efficiency and automation level, and reduced manual intervention.

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    Figure CN223127743U_ABST
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Abstract

The utility model discloses an automatic multi-area filtering and cleaning mechanism for silver-coated copper powder, which comprises a filtering box used for filtering a silver-coated copper powder solution, the filtering box is connected with an external circulating pipeline used for guiding the silver-coated copper powder solution, and a pipeline valve used for controlling the circulating pipeline is arranged on the filtering box. The bottom of the filter box is provided with a multi-filter assembly for filtering a silver-coated copper powder solution, the precipitated silver-coated copper powder solution is filtered for multiple times, the movable filter table is arranged to facilitate replacement of a filter membrane in the filter table and conveying of filtered solid silver-coated copper powder, the multi-layer filter device is intelligently fixed and sealed, and the filter efficiency is improved. Therefore, the automatic filtering of the silver-coated copper powder solution is realized, and the labor intensity of operators is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of silver-coated copper powder production, in particular to an automatic multi-region filtering and cleaning mechanism for silver-coated copper powder. Background Technique

[0002] With the development of the electronic industry, the replacement of precious metals such as silver and palladium by base metals in the electronic industry has attracted more and more attention. Among them, copper, as one of the ideal substitutes for silver, has the advantages of low price, small resistivity, and small electromigration speed. As a functional material, copper powder has excellent electrical conductivity, thermal conductivity, and catalytic performance, and has important uses in electromagnetic shielding, chemical catalysts, conductive pastes, powder metallurgy and other fields. Due to the large specific surface area and active chemical properties of ultrafine copper powder, it is easy to form a dense Cu_2O and CuO film on the surface, which makes it difficult for conductive materials to maintain good electrical conductivity during long-term use.

[0003] Copper has good electrical conductivity and thermal conductivity, and is inexpensive. Compared with silver, it has a huge price advantage. However, the main disadvantage of copper is its unstable chemical properties and poor antioxidant ability, especially in humid and high-temperature environments, which cannot meet the requirements of photovoltaic pastes. The purpose of developing silver-coated copper ultrafine powder is to replace silver powder: it can not only meet the requirements of photovoltaic pastes, but also has a huge price competitive advantage. The essence of cost reduction of silver-coated copper is to replace a part of silver in silver paste with base metal copper, cover copper with silver, and continuously adjust the doping ratio of silver and copper through experiments to improve the photoelectric conversion efficiency and reduce the cost of silver paste while ensuring a certain efficiency. Silver-coated copper powder is prepared on the basis of ultrafine copper powder products, and the quality of ultrafine copper powder will directly affect the performance of the final silver-coated copper.

[0004] At present, the filtration of silver-coated copper powder is to conduct single filtration on the precipitated silver-coated copper powder through a filter membrane. It is necessary to open the filtration equipment to take out the filtered silver-coated copper powder and replace the filter membrane every time, which is rather laborious and has a high labor intensity. This application aims to conduct multiple filtrations on the precipitated silver-coated copper powder solution, set up a mobile filtration table to facilitate the replacement of the filter membrane inside the filtration table and the transportation of the filtered solid silver-coated copper powder, and intelligently fix and seal the multi-layer filtration settings, so as to realize the automatic filtration of the silver-coated copper powder solution and reduce the labor intensity of operators. Content of the Utility Model

[0005] The purpose of the utility model is to provide an automatic multi-region filtering and cleaning mechanism for silver-coated copper powder to solve the problems in the prior art.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] An automated multi - area filtration and cleaning mechanism for silver - coated copper powder. The mechanism includes a filtration tank for filtering the silver - coated copper powder solution. The filtration tank is connected to an external circulation pipeline for guiding the silver - coated copper powder solution. A pipeline valve for controlling the circulation pipeline is provided on the filtration tank. A multi - layer filtration component for filtering the silver - coated copper powder solution is provided at the bottom of the filtration tank. The multi - layer filtration component includes a filtration frame and a filtration operation table for supporting the filtration tank and the filtration frame respectively. The filtration tank is fixedly embedded inside the filtration operation table.

[0008] By adopting the above - mentioned technical solution: The filtration tank can transport the silver - coated copper powder solution to the filtration tank for precipitation and then filtration. The silver - coated copper powder solution is drained through the circulation pipeline. The multi - layer filtration component can perform layered filtration on the silver - coated copper powder solution, maximizing the filtration efficiency of the silver - coated copper powder solution. The filtration frame can transport the multi - layer filtration component, and the filtration operation table can achieve multi - layer filtration of the silver - coated copper powder solution.

[0009] Further setting: The multi - layer filtration component includes several filtration tables for filtering silver - coated copper powder. The filtration frame includes several moving guide rails for driving the filtration tables to move for filtration. The moving guide rails are arranged inside the filtration operation table and are detachably connected to the filtration operation table. The moving guide rails are respectively arranged on both sides of the filtration table. An arc - shaped slider for fitting and driving the filtration table to slide is provided inside the moving guide rail. The arc - shaped slider is detachably connected to the filtration table. A driving cylinder for pushing the arc - shaped slider to move is provided inside the moving guide rail.

[0010] By adopting the above - mentioned technical solution: The filtration table can filter the silver - coated copper powder solution. The moving guide rail can move the filtration table, driving the filtration table to slide on the moving guide rail. Driving the filtration table to slide out of the bottom of the filtration tank can facilitate the replacement of the filter membrane of the filtration table. After filtration, the filtered silver - coated copper powder solid can be slid to the outside for the next preparation step, avoiding the need to open the filtration tank at a reduced cost. The driving cylinder can drive the filtration table on the arc - shaped slider to move, thereby supporting and moving the filtration table.

[0011] Further setting: A filtration through - hole is provided inside the filtration table. A filter mesh plate is provided inside the filtration through - hole. A clamping block for clamping the filter membrane is provided inside the filter mesh plate. An extension port for fixing the filtration table for filtration is provided on the filtration tank. The extension port is embedded inside the filtration operation table. A main - direction induction groove is provided at the bottom of the extension port. An induction baffle for being embedded in the main - direction induction groove for fixation is provided at a position of the filtration table close to the main - direction induction groove. An arc - shaped groove is provided inside the filtration table. The induction baffle is slidably connected inside the arc - shaped groove, and an induction cylinder for driving the induction baffle to lift is provided inside the arc - shaped groove.

[0012] By adopting the above technical solution: The filter screen plate can filter the silver-coated copper powder solution. The filter membrane can be fixed by the clamping block. The silver-coated copper powder solution is filtered by the filter membrane. The extension port is funnel-shaped, which can accelerate the diversion and filtration speed of the silver-coated copper powder solution. The main induction groove can be connected to the filter table for sealing. The induction cylinder can drive the induction baffle inside the arc groove of the filter table to lift, so that the induction baffle is lifted into the main induction groove for sealing, so as to fixedly connect the filter table and the extension port hermetically.

[0013] Further setting: The bottom of the filter table is provided with an auxiliary induction groove for connecting adjacent filter tables. The position of the filter table top close to the adjacent filter table is provided with a sealing baffle for connecting the auxiliary induction groove for sealing. Each filter table top is provided with a notch. The sealing baffle is movably connected inside the notch, and a cylinder for driving the sealing baffle to be hermetically connected to the auxiliary induction groove is arranged inside the notch. The cylinder is electrically connected to the induction cylinder.

[0014] By adopting the above technical solution: The filter table and the adjacent filter table are connected through the sealing baffle of the notch, and the cylinder drives the sealing baffle to lift into the auxiliary induction groove for connection.

[0015] Further setting: A blanking table is arranged at the bottom of the filter operation table. The blanking table is embedded inside the filter operation table. A sealing telescopic plate is arranged on one side of the blanking table close to the filter table. The sealing telescopic plate is slidably connected inside the auxiliary induction groove.

[0016] By adopting the above technical solution: The blanking table can filter the filtered silver-coated copper powder solution, and the sealing telescopic plate can hermetically connect the blanking table and the filter table.

[0017] Further setting: A proximity sensor for sensing the position of the induction baffle is arranged inside the main induction groove. The proximity sensor is electrically connected to several cylinders and the sealing telescopic plate respectively.

[0018] By adopting the above technical solution: The proximity sensor can control several cylinders and the induction cylinder to drive the sealing baffle, the induction baffle and the sealing telescopic plate to lift simultaneously, hermetically connect the filter box with several filter tables and the blanking table, and realize the filtration of the silver-coated copper powder.

[0019] Compared with the prior art, the beneficial effect of the utility model is: It aims to filter the precipitated silver-coated copper powder solution multiple times. The movable filter table is set to facilitate the replacement of the filter membrane inside the filter table and the transportation of the filtered solid silver-coated copper powder. The multi-layer filtration setting is hermetically fixed intelligently, so as to realize the automatic filtration of the silver-coated copper powder solution and reduce the labor intensity of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to make the content of the present utility model easier to be clearly understood, the following further details the present utility model according to specific embodiments in conjunction with the accompanying drawings.

[0021] Figure 1 It is a schematic structural diagram of an automatic multi - area filtration and cleaning mechanism for silver - coated copper powder of the present utility model;

[0022] Figure 2 It is a partial view of an automatic multi - area filtration and cleaning mechanism for silver - coated copper powder of the present utility model;

[0023] Figure 3 It is an overall sectional schematic diagram of an automatic multi - area filtration and cleaning mechanism for silver - coated copper powder of the present utility model.

[0024] In the figure, 1. Filtration box; 2. Circulation pipeline; 3. Filtration rack; 4. Filtration operation table; 5. Filtration table; 6. Moving guide rail; 7. Arc - shaped slider; 8. Filter mesh plate; 9. Extension port; 10. Main - direction induction groove; 11. Induction baffle; 12. Auxiliary - direction induction groove; 13. Sealing baffle; 14. Feeding table; 15. Sealing telescopic plate. Specific embodiments

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1 to 3 , in the embodiments of the present utility model, an automatic multi - area filtration and cleaning mechanism for silver - coated copper powder, the mechanism includes a filtration box 1 for filtering the silver - coated copper powder solution, the filtration box 1 is connected to an external circulation pipeline 2 for guiding the silver - coated copper powder solution, a pipeline valve for controlling the circulation pipeline 2 is provided on the filtration box 1, the filtration box 1 can transport the silver - coated copper powder solution to the filtration box 1 for precipitation and then filtration, and the silver - coated copper powder solution is drained through the circulation pipeline 2;

[0027] A multi - layer filtration component for filtering the silver - coated copper powder solution is provided at the bottom of the filtration box 1, the multi - layer filtration component includes a filtration rack 3 and a filtration operation table 4 for respectively supporting the filtration box 1 and the filtration rack 3, and the filtration box 1 is fixedly embedded inside the filtration operation table 4.

[0028] The multi-filter component can perform layered filtration on the silver-coated copper powder solution, maximizing the filtration efficiency of the silver-coated copper powder solution. The multi-filter component can be conveyed through the filter rack 3, and the multi-filtration of the silver-coated copper powder solution can be achieved through the filter operation table 4.

[0029] The multi-filter component includes several filter tables 5 for filtering silver-coated copper powder. The filter rack 3 includes several moving guide rails 6 for driving the filter table 5 to move for filtration. The moving guide rails 6 are arranged inside the filter operation table 4 and are detachably connected to the filter operation table 4. The moving guide rails 6 are respectively arranged on both sides of the filter table 5. Inside the moving guide rails 6, there are arc-shaped sliders 7 for fitting the filter table 5 to drive it to slide. The arc-shaped sliders 7 are detachably connected to the filter table 5. Inside the moving guide rails 6, there is a driving cylinder for pushing the arc-shaped slider 7 to move.

[0030] The filter table 5 can filter the silver-coated copper powder solution. The filter table 5 can be moved through the moving guide rail 6, so as to drive the filter table 5 to slide on the moving guide rail 6. Driving the filter table 5 to slide out of the bottom of the filter box 1 can facilitate the replacement of the filter membrane of the filter table 5. After filtration, the filtered silver-coated copper powder solid can be slid to the outside for the next preparation step, avoiding the need to open the filter box 1 at a reduced cost. The driving cylinder can drive the filter table 5 on the arc-shaped slider 7 to move, so as to support and move the filter table 5.

[0031] Inside the filter table 5, there is a filter through-hole. Inside the filter through-hole, there is a filter mesh plate 8. Inside the filter mesh plate 8, there is a clamping block for clamping the filter membrane. The filter mesh plate 8 can filter the silver-coated copper powder solution. The filter membrane can be fixed through the clamping block, and the silver-coated copper powder solution can be filtered through the filter membrane.

[0032] On the filter box 1, there is an extension port 9 for fixing the filter table 5 for filtration. The extension port 9 is embedded inside the filter operation table 4. The extension port 9 is provided with a valve for controlling the filtration of the silver-coated copper powder solution. The extension port 9 is funnel-shaped, which can accelerate the diversion and filtration speed of the silver-coated copper powder solution.

[0033] At the bottom of the extension port 9, there is a main direction induction groove 10. At the position of the filter table 5 close to the main direction induction groove 10, there is an induction baffle 11 for being embedded in the main direction induction groove 10 for fixation. Inside the main direction induction groove 10, there is a proximity sensor for sensing the position of the induction baffle 11. Inside the filter table 5, there is an arc-shaped groove. The induction baffle 11 is slidably connected inside the arc-shaped groove, and inside the arc-shaped groove, there is an induction cylinder for driving the induction baffle 11 to lift.

[0034] The main induction groove 10 can be connected to the filtration table 5 for sealing. Through the induction cylinder, the induction baffle 11 inside the arc groove of the filtration table 5 can be driven to lift, so that the induction baffle 11 is lifted into the main induction groove 10 for sealing, thereby sealing and fixedly connecting the filtration table 5 and the extension port 9.

[0035] The bottom of the filtration table 5 is provided with an auxiliary induction groove 12 for connecting adjacent filtration tables 5. At a position near the adjacent filtration table 5 on the top of the filtration table 5, there is a sealing baffle 13 for connecting and sealing the auxiliary induction groove 12. Each filtration table 5 is provided with a notch at the top. The sealing baffle 13 is movably connected inside the notch. The filtration table 5 and the adjacent filtration table 5 are connected through the sealing baffle 13 in the notch. And there is a cylinder inside the notch that drives the sealing baffle 13 to be hermetically connected to the auxiliary induction groove 12. The cylinder is electrically connected to the induction cylinder. The sealing baffle 13 is driven by the cylinder to lift into the auxiliary induction groove 12 for connection.

[0036] The bottom of the filtration operation table 4 is provided with a blanking table 14. The blanking table 14 is embedded inside the filtration operation table 4. The blanking table 14 can filter the filtered silver-coated copper powder solution. One side of the blanking table 14 close to the filtration table 5 is provided with a sealing telescopic plate 15. The sealing telescopic plate 15 is slidably connected inside the auxiliary induction groove 12. Through the sealing telescopic plate 15, the blanking table 14 and the filtration table 5 can be hermetically connected.

[0037] Among them, the proximity sensors inside the main induction groove 10 are respectively electrically connected to several cylinders and the sealing telescopic plate 15. The proximity sensors can control several cylinders and the induction cylinder to drive the sealing baffle 13, the induction baffle 11 and the sealing telescopic plate 15 to lift simultaneously, hermetically connecting the filtration box 1 with several filtration tables 5 and the blanking table 14, and realizing the filtration of the silver-coated copper powder.

[0038] The working principle of the present utility model is as follows: The operator starts the driving cylinder to drive the filtering table 5 on several arc-shaped sliders 7 to move. When it moves to the designated position, the filter membrane to be filtered is fixed on the filter mesh plate 8 through the clamping block. Then, the operator starts the driving cylinder to drive several filtering tables 5 to move below the extension port 9 on the filtering box 1. When the induction cylinder inside the filtering table 5 below the extension port 9 is started, it can drive the induction baffle 11 inside the arc-shaped groove of the filtering table 5 to lift and lower, so that the induction baffle 11 is lifted and lowered into the main induction groove 10 for sealing, thus sealing and fixedly connecting the filtering table 5 and the extension port 9. The proximity sensor inside the main induction groove 10 senses that the induction baffle 11 is lifted into the main induction groove 10, and sends an electrical signal to several cylinders and the sealing telescopic plate 15. Then, the cylinders are automatically started to drive the sealing baffle 13 at the top slot of each filtering table 5 to lift and lower into the auxiliary induction groove 12 at the bottom of the previous filtering table 5 for sealing connection, realizing the sealing connection of several filtering tables 5. The sealing telescopic plate 15 on the blanking table 14 is started to stretch into the auxiliary induction groove 12 at the bottom of the previous filtering table 5, realizing the sealing connection between the blanking table 14 and the adjacent filtering table 5.

[0039] The operator drains the stirred silver-coated copper powder solution into the filtering box 1 through the circulation pipeline 2 for precipitation. When the silver-coated copper powder solution has precipitated for the set time, the valve on the extension port 9 is opened, and the silver-coated copper powder solution is multi-filtered through several filtering tables 5. The filtered silver-coated copper powder solution flows out through the blanking table 14. When the filtering is completed, the moving guide rail 6 is started to drive the filtering table 5 to move to the designated position, driving the solid silver-coated copper powder filtered inside the filtering table 5 for the next preparation step.

[0040] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. An automated multi-region filtering and cleaning mechanism for silver-coated copper powder, characterized in that: The mechanism includes a filtration tank (1) for filtering the silver-coated copper powder solution. The filtration tank (1) is connected to an external circulation pipeline (2) for guiding the silver-coated copper powder solution. A pipeline valve for controlling the circulation pipeline (2) is provided on the filtration tank (1). A multiple filtration component for filtering the silver-coated copper powder solution is provided at the bottom of the filtration tank (1). The multiple filtration component includes a filtration rack (3) and a filtration operation table (4) for supporting the filtration tank (1) and the filtration rack (3) respectively. The filtration tank (1) is fixedly embedded inside the filtration operation table (4).

2. The automated multi-region filtration and cleaning mechanism for silver-coated copper powder according to claim 1, characterized in that The multiple filtration component includes several filtration tables (5) for filtering the silver-coated copper powder. The filtration rack (3) includes several moving guide rails (6) for driving the filtration tables (5) to move for filtration. The moving guide rails (6) are arranged inside the filtration operation table (4) and are detachably connected to the filtration operation table (4). The moving guide rails (6) are respectively arranged on both sides of the filtration table (5). An arc-shaped slider (7) for fitting and driving the filtration table (5) to slide is arranged inside the moving guide rail (6). The arc-shaped slider (7) is detachably connected to the filtration table (5). A driving cylinder for pushing the arc-shaped slider (7) to move is arranged inside the moving guide rail (6).

3. An automated multi-region filtering and cleaning mechanism for silver-coated copper powder according to claim 2, characterized in that A filtration through-port is arranged inside the filtration table (5). A filter mesh plate (8) is arranged inside the filtration through-port. A clamping block for clamping a filter membrane is arranged inside the filter mesh plate (8). An extension port (9) for fixing the filtration table (5) for filtration is arranged on the filtration tank (1). The extension port (9) is embedded inside the filtration operation table (4). A main-direction induction groove (10) is arranged at the bottom of the extension port (9). An induction baffle (11) for being embedded in the main-direction induction groove (10) for fixation is arranged at a position of the filtration table (5) close to the main-direction induction groove (10). An arc-shaped groove is arranged inside the filtration table (5). The induction baffle (11) is slidably connected inside the arc-shaped groove. And an induction cylinder for driving the induction baffle (11) to lift is arranged inside the arc-shaped groove.

4. An automated multi-region filtering and cleaning mechanism for silver-coated copper powder according to claim 2, characterized in that An auxiliary-direction induction groove (12) for connecting adjacent filtration tables (5) is arranged at the bottom of the filtration table (5). A sealing baffle (13) for connecting and sealing the auxiliary-direction induction groove (12) is arranged at a position of the top of the filtration table (5) close to the adjacent filtration table (5). A notch is arranged at the top of each filtration table (5). The sealing baffle (13) is movably connected inside the notch. And a cylinder for driving the sealing baffle (13) to be hermetically connected to the auxiliary-direction induction groove (12) is arranged inside the notch. The cylinder is electrically connected to the induction cylinder.

5. An automated multi-region filtering and cleaning mechanism for silver-coated copper powder according to claim 1, characterized in that A blanking table (14) is arranged at the bottom of the filtration operation table (4). The blanking table (14) is embedded inside the filtration operation table (4). A sealing telescopic plate (15) is arranged on one side of the blanking table (14) close to the filtration table (5). The sealing telescopic plate (15) is slidably connected inside the auxiliary-direction induction groove (12).

6. The automated multi-region filtration and cleaning mechanism for silver-coated copper powder according to claim 3, characterized in that A proximity sensor for sensing the position of the induction baffle (11) is arranged inside the main-direction induction groove (10). The proximity sensor is electrically connected to several cylinders and the sealing telescopic plate (15) respectively.