Hydrochloric acid preparation device
By introducing the inner cylinder and cooling components into the hydrochloric acid preparation device, the problem of small stirring range and inability to discharge heat in time is solved, efficient stirring and safe production are achieved, and solution quality and production safety are improved.
Patent Information
- Application Number
- CN202422278404.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing hydrochloric acid preparation device has a small stirring range, resulting in poor stirring effect, and the dilution heat generated during the preparation process cannot be discharged in time, affecting the solution quality and production safety.
A hydrochloric acid preparation device including a configuration barrel, inner cylinder, cooling chamber and cooling assembly is designed. The material is input quantitatively through the feeding assembly, stirring with the stirring assembly, and heat exchange oil is added to the cooling chamber through the filling pipe, and heat removal is taken away by the cooling assembly to ensure that the heat is removed in time.
The stirring range and solution quality are improved, the safety of production is ensured, the timely removal of heat is achieved, and the accuracy and stability of the preparation of the solution are improved.
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Figure CN223127769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production equipment, in particular to a hydrochloric acid preparation device. Background Art
[0002] During the preparation of acid solution, generally, a high-concentration solute is directly mixed with a solvent and circulated repeatedly for many times to finally achieve uniform mixing. When preparing dilute hydrochloric acid, it is necessary to control the mixing ratio of materials and pay attention to stirring to make the materials distributed and fully fused to prevent the materials from quickly sinking and accumulating, which affects the quality of the prepared dilute hydrochloric acid. A dilute hydrochloric acid preparation device disclosed in the prior art with publication number CN214915019U includes a concentrated hydrochloric acid bottle, a pure water bottle, a dilute hydrochloric acid preparation bottle, a hose, valves and a stirrer. The concentrated hydrochloric acid bottle and the pure water bottle are higher than the top of the dilute hydrochloric acid preparation bottle. The concentrated hydrochloric acid bottle and the pure water bottle are connected by a hose. The hose is successively provided with a first valve and a second valve. A hose with a third valve is provided between the first valve and the second valve. The hose with the third valve communicates with the inside of the dilute hydrochloric acid preparation bottle. The concentrated hydrochloric acid bottle is placed on an electronic scale. The dilute hydrochloric acid preparation bottle is equipped with a stirrer, a circulation jacket and a fourth valve at the bottom. However, the stirring range is small, resulting in poor stirring effect and affecting the quality of the prepared solution. During the preparation process, a large amount of dilution heat will be generated. If it cannot be discharged in time, it will affect the production safety. Summary of the Utility Model
[0003] To solve the above technical problems, the utility model provides a hydrochloric acid preparation device that can improve the stirring range, improve the quality of the prepared solution, can timely remove heat, and ensure the safety during production.
[0004] A hydrochloric acid preparation device of the utility model includes a preparation barrel. An inner barrel is fixedly connected inside the preparation barrel, so that a cooling cavity is formed between the preparation barrel and the inner barrel. A cooling component is installed in the cooling cavity. A filling pipe is fixedly connected to the upper part of the right side wall of the preparation barrel and communicates with the cooling cavity. A feeding component is connected to the top of the preparation barrel. A stirring component is installed inside the preparation barrel, and a mixing component is installed on the stirring component. Materials are quantitatively input into the preparation barrel through the feeding component. The stirring component is started to stir the inside of the preparation barrel. At the same time, the mixing component increases the mixing effect of the liquid inside the inner barrel. Heat exchange oil is added into the cooling cavity through the filling pipe, and the heat is taken away by the cooling component to timely remove the heat and ensure the safety during production.
[0005] Preferably, the feeding assembly includes a first liquid flowmeter, a measuring cylinder, a second liquid flowmeter, and a water adding pipe. The left and right ends of the top of the configuration barrel are connected with feeding pipes. The first liquid flowmeter is installed on the right feeding pipe and connected with the measuring cylinder. The second liquid flowmeter is installed on the left feeding pipe and connected with the water adding pipe. Connect the water adding pipe to the water pipe, add water into the configuration barrel through the feeding pipe, detect the water volume through the second liquid flowmeter, input the high-concentration solution into the configuration barrel through the measuring cylinder and the feeding pipe, and measure the solution through the first liquid flowmeter, improving the accuracy of reagent preparation.
[0006] Preferably, the stirring assembly includes a driver, a rotating shaft, a first stirring rod, and a second stirring rod. The driver is fixedly connected to the middle of the top of the configuration barrel. The output end of the driver passes through the top of the configuration barrel and is fixedly connected with the rotating shaft. The first stirring rod is fixedly installed on the upper part of the rotating shaft, and the second stirring rod is fixedly installed on the lower part of the rotating shaft. Start the driver to drive the rotating shaft to rotate, and the rotating shaft drives the first stirring rod and the second stirring rod to rotate, uniformly stirring the reagent inside the configuration barrel and improving the reaction rate.
[0007] Preferably, the mixing assembly includes an upper spiral blade, a lower bolt blade, a plurality of cross bars, and multiple groups of stirring support rods. The upper spiral blade is fixedly installed on the outer wall of the upper part of the rotating shaft, the lower bolt blade is fixedly installed on the outer wall of the lower part of the rotating shaft, a plurality of cross bars are axially and uniformly installed on the outer wall of the middle part of the rotating shaft, and multiple groups of stirring support rods are fixedly installed on the cross bars. When the rotating shaft rotates, it drives the upper spiral blade and the lower bolt blade to rotate. The lower bolt blade pushes the solution upward, and the upper spiral blade pushes the solution downward, causing the solution to impact and mix in the middle of the configuration barrel. The rotating shaft drives the stirring support rods to rotate through the cross bars, uniformly stirring the solution, increasing the stirring range, and improving the quality of the prepared solution.
[0008] Preferably, the cooling assembly includes a spiral heat exchange tube, a water inlet pipe, and a water outlet pipe. The spiral heat exchange tube is installed in the cooling chamber and immersed in the heat exchange oil. The bottom input end of the spiral heat exchange tube is connected with the water inlet pipe, and the output end of the spiral heat exchange tube is connected with the water outlet pipe. Connect the water inlet pipe and the water outlet pipe to an external water source. Cooled water is input into the spiral heat exchange tube through the water inlet pipe, taking away the heat in the cooling chamber and discharging the heat in time to ensure the safety during production.
[0009] Preferably, the bottom of the configuration barrel is connected with a communicating pipe. A discharge valve is arranged on the communicating pipe. The bottom output end of the communicating pipe is connected with a liquid storage tank. The lower part of the right side wall of the liquid storage tank is connected with a discharge pipe, and a valve is arranged on the discharge pipe. A liquid level gauge is installed on the left side wall of the liquid storage tank. After the solution is mixed, open the valve, input the solution into the liquid storage tank through the communicating pipe for storage, the solution can be discharged through the discharge pipe for use, and the liquid level in the liquid storage tank can be detected through the liquid level gauge for easy visual inspection.
[0010] Preferably, support rods are fixedly connected to the four corners of the top of the liquid storage tank, and the top of the support rods is fixedly connected to the bottom end of the configuration barrel. Base seats are fixedly installed at the four corners of the bottom of the liquid storage tank; the liquid storage tank is supported by the base seats, and at the same time, the support rods increase the connection strength between the liquid storage tank and the configuration barrel, improving the stability during use.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: Materials are quantitatively input into the configuration barrel through the feeding assembly, the stirring assembly is started to stir the interior of the configuration barrel, and at the same time, the mixing assembly increases the mixing effect of the liquid inside the inner barrel. Heat exchange oil is added to the cooling cavity through the filling pipe, and heat is removed through the cooling assembly, enabling timely heat removal and ensuring safety during production. Description of the Drawings
[0012] Figure 1 is the structural schematic diagram of the present utility model;
[0013] Figure 2 is the axonometric structural schematic diagram of the present utility model;
[0014] Figure 3 is the front view structural schematic diagram of the present utility model;
[0015] Figure 4 is the internal structural schematic diagram of the present utility model;
[0016] Figure 5 is the front view sectional structural schematic diagram of the present utility model;
[0017] Reference numerals in the drawings: 1, configuration barrel; 2, inner barrel; 3, filling pipe; 4, spiral heat exchange pipe; 5, water inlet pipe; 6, water outlet pipe; 7, first liquid flowmeter; 8, measuring cylinder; 9, second liquid flowmeter; 10, water adding pipe; 11, driver; 12, rotating shaft; 13, first stirring rod; 14, second stirring rod; 15, upper spiral blade; 16, lower bolt blade; 17, cross bar; 18, stirring support rod; 19, connecting pipe; 20, liquid storage tank; 21, support rod; 22, liquid level gauge; 23, discharge pipe; 24, base seat. Detailed Embodiments
[0018] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0019] Such as Figures 1 to 5As shown in the figure, an inner cylinder 2 is fixedly connected inside the configuration barrel 1, forming a cooling chamber between the configuration barrel 1 and the inner cylinder 2. The filling pipe 3 is fixedly connected to the upper part of the right side wall of the configuration barrel 1 and communicates with the cooling chamber. The left and right ends of the top of the configuration barrel 1 are connected with feed pipes. A first liquid flow meter 7 is installed on the right feed pipe and is connected with a measuring cylinder 8. A second liquid flow meter 9 is installed on the left feed pipe and is connected with a water adding pipe 10. The driver 11 is fixedly connected to the middle part of the top of the configuration barrel 1. The output end of the driver 11 passes through the top of the configuration barrel 1 and is fixedly connected with a rotating shaft 12. A first stirring rod 13 is fixedly installed on the upper part of the rotating shaft 12. A second stirring rod 14 is fixedly installed on the lower part of the rotating shaft 12. An upper spiral blade 15 is fixedly installed on the outer wall of the upper part of the rotating shaft 12. A lower bolt blade 16 is fixedly installed on the outer wall of the lower part of the rotating shaft 12. A plurality of cross bars 17 are axially and evenly installed on the outer wall of the middle part of the rotating shaft 12. A plurality of groups of stirring support rods 18 are fixedly installed on the cross bars 17. The spiral heat exchange tube 4 is installed in the cooling chamber and is immersed in the heat exchange oil. The bottom input end of the spiral heat exchange tube 4 is connected with a water inlet pipe 5. The output end of the spiral heat exchange tube 4 is connected with a water outlet pipe 6. The bottom of the configuration barrel 1 is connected with a connecting pipe 19. A discharge valve is arranged on the connecting pipe 19. The bottom output end of the connecting pipe 19 is connected with a liquid storage tank 20. The lower part of the right side wall of the liquid storage tank 20 is connected with a discharge pipe 23. A valve is arranged on the discharge pipe 23. A liquid level gauge 22 is installed on the left side wall of the liquid storage tank 20. The four corners of the top of the liquid storage tank 20 are respectively fixedly connected with support rods 21. The top of the support rods 21 is fixedly connected with the bottom end of the configuration barrel 1. The four corners of the bottom of the liquid storage tank 20 are respectively fixedly installed with bases 24;
[0020] Add heat exchange oil into the cooling chamber through the filling pipe 3, connect the water adding pipe 10 with a water pipe, add water into the preparation barrel 1 through the feeding pipe, detect the water volume through the second liquid flowmeter 9, input the high-concentration solution into the preparation barrel 1 through the measuring cylinder 8 and the feeding pipe, measure the solution through the first liquid flowmeter 7, improve the accuracy of the prepared reagent, start the driver 11 to drive the rotating shaft 12 to rotate, the rotating shaft 12 drives the first stirring rod 13 and the second stirring rod 14 to rotate, uniformly stir the reagent inside the preparation barrel 1, improve the reaction rate, when the rotating shaft 12 rotates, it drives the upper spiral blade 15 and the lower bolt blade 16 to rotate, the lower bolt blade 16 pushes the solution to move upward, the upper spiral blade 15 pushes the solution to move downward, so that the solution impacts and mixes in the middle of the preparation barrel 1, the rotating shaft 12 drives the stirring support rod 18 to rotate through the cross bar 17, uniformly stir the solution, improve the stirring range, improve the quality of the prepared solution, connect the water inlet pipe 5 and the water outlet pipe 6 with an external water source, cool water is input into the spiral heat exchange pipe 4 through the water inlet pipe 5, take away the heat in the cooling chamber, so that the heat is discharged in time, ensure the safety during production, after the solution mixing is completed, open the valve, input the solution into the storage tank 20 through the connecting pipe 19 for storage, the solution can be discharged and used through the discharge pipe 23, the liquid level in the storage tank 20 can be detected through the liquid level gauge 22, which is convenient for intuitive viewing, support the storage tank 20 through the base 24, and at the same time, the support rod 21 increases the connection strength between the storage tank 20 and the preparation barrel 1, improve the stability during use.
[0021] As Figures 1 to 5 shown, a hydrochloric acid preparation device of the present utility model, when it works, connect the water adding pipe 10 with a water pipe, add water into the preparation barrel 1 through the feeding pipe, detect the water volume through the second liquid flowmeter 9, input the high-concentration solution into the preparation barrel 1 through the measuring cylinder 8 and the feeding pipe, measure the solution through the first liquid flowmeter 7, start the driver 11 to drive the rotating shaft 12 to rotate, the rotating shaft 12 drives the first stirring rod 13 and the second stirring rod 14 to rotate, uniformly stir the reagent inside the preparation barrel 1, when the rotating shaft 12 rotates, it drives the upper spiral blade 15 and the lower bolt blade 16 to rotate, the lower bolt blade 16 pushes the solution to move upward, the upper spiral blade 15 pushes the solution to move downward, so that the solution impacts and mixes in the middle of the preparation barrel 1, the rotating shaft 12 drives the stirring support rod 18 to rotate through the cross bar 17, uniformly stir the solution, connect the water inlet pipe 5 and the water outlet pipe 6 with an external water source, cool water is input into the spiral heat exchange pipe 4 through the water inlet pipe 5, take away the heat in the cooling chamber, so that the heat is discharged in time, after the solution mixing is completed, open the valve, input the solution into the storage tank 20 through the connecting pipe 19 for storage, the solution can be discharged and used through the discharge pipe 23, the liquid level in the storage tank 20 can be detected through the liquid level gauge 22, which is convenient for intuitive viewing.
[0022] The first liquid flowmeter 7, metering cylinder 8, second liquid flowmeter 9 and driver 11 of a hydrochloric acid preparation device of the present utility model are purchased on the market. Those skilled in the industry only need to install and operate them according to the attached operation manuals, without the need for creative labor from those skilled in the art.
[0023] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A hydrochloric acid preparation device, characterized in that, It includes a configuration barrel (1), an inner barrel (2) is fixedly connected inside the configuration barrel (1), so that a cooling cavity is formed between the configuration barrel (1) and the inner barrel (2), a cooling component is installed in the cooling cavity, a filling pipe (3) is fixedly connected to the upper part of the right side wall of the configuration barrel (1) and communicates with the inside of the cooling cavity, a feeding component is connected to the top of the configuration barrel (1), a stirring component is installed inside the configuration barrel (1), and a mixing component is installed on the stirring component.
2. The hydrochloric acid preparation device according to claim 1, characterized in that, The feeding component includes a first liquid flowmeter (7), a metering cylinder (8), a second liquid flowmeter (9) and a water adding pipe (10). Feeding pipes are connected to the left and right ends of the top of the configuration barrel (1). The first liquid flowmeter (7) is installed on the right feeding pipe and is connected to the metering cylinder (8). The second liquid flowmeter (9) is installed on the left feeding pipe and is connected to the water adding pipe (10).
3. The hydrochloric acid preparation device according to claim 1, characterized in that, The stirring component includes a driver (11), a rotating shaft (12), a first stirring rod (13) and a second stirring rod (14). The driver (11) is fixedly connected to the middle of the top end of the configuration barrel (1). The output end of the driver (11) passes through the top end of the configuration barrel (1) and is fixedly connected to the rotating shaft (12). The first stirring rod (13) is fixedly installed on the upper part of the rotating shaft (12), and the second stirring rod (14) is fixedly installed on the lower part of the rotating shaft (12).
4. The hydrochloric acid preparation device according to claim 3, characterized in that, The mixing component includes an upper spiral blade (15), a lower bolt blade (16), a plurality of cross bars (17) and multiple groups of stirring support rods (18). The upper spiral blade (15) is fixedly installed on the outer wall of the upper part of the rotating shaft (12). The lower bolt blade (16) is fixedly installed on the outer wall of the lower part of the rotating shaft (12). The plurality of cross bars (17) are axially and evenly installed on the outer wall of the middle part of the rotating shaft (12), and multiple groups of stirring support rods (18) are fixedly installed on the cross bars (17).
5. The hydrochloric acid preparation device according to claim 1, characterized in that, The cooling component includes a spiral heat exchange tube (4), a water inlet pipe (5) and a water outlet pipe (6). The spiral heat exchange tube (4) is installed in the cooling cavity and is immersed in the heat exchange oil. The bottom input end of the spiral heat exchange tube (4) is connected to the water inlet pipe (5), and the output end of the spiral heat exchange tube (4) is connected to the water outlet pipe (6).
6. The hydrochloric acid preparation device according to claim 1, characterized in that, A connecting pipe (19) is connected to the bottom of the configuration barrel (1). A discharge valve is provided on the connecting pipe (19). The bottom output end of the connecting pipe (19) is connected to a liquid storage tank (20). A discharge pipe (23) is connected to the lower part of the right side wall of the liquid storage tank (20). A valve is provided on the discharge pipe (23). A liquid level gauge (22) is installed on the left side wall of the liquid storage tank (20).
7. The hydrochloric acid preparation device according to claim 6, characterized in that, Support rods (21) are respectively fixedly connected to the four corners of the top of the liquid storage tank (20). The top of the support rods (21) is fixedly connected to the bottom end of the configuration barrel (1). Bases (24) are respectively fixedly installed at the four corners of the bottom of the liquid storage tank (20).
Citation Information
Cited By
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