Batching tank for preparing traditional Chinese painting pigment
By integrating spray components, vacuum components and opening and closing components, the problems of low efficiency and poor uniformity in Chinese painting pigment preparation are solved, and efficient and safe pigment mixing and production are achieved.
Patent Information
- Application Number
- CN202422370600.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing batching tanks for preparation of Chinese painting pigments have low operating efficiency and insufficient functionality, which is difficult to meet the needs of large-scale production and poor mixing uniformity.
A dosing tank integrating spray assembly, vacuum assembly, electric heater and opening and closing assembly was designed to achieve uniform mixing of pigments and efficient production by spraying solvents, forming a negative pressure environment, heating and controlling material emissions.
It improves the uniformity and production efficiency of pigment mixing, ensures safety and equipment maintenance convenience, and extends the service life of the equipment.
Smart Images

Figure CN223127866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of traditional Chinese painting pigment preparation, in particular to a batching tank for traditional Chinese painting pigment preparation. Background Technique
[0002] With the expansion of the traditional Chinese painting art market, the demand for high-quality traditional Chinese painting pigments has increased. Traditional manual preparation can no longer meet the needs of large-scale production, and it is difficult to achieve high-precision uniform dispersion by manual mixing, while mechanical mixing can improve the uniformity by precisely controlling the mixing time and speed. There are certain problems in the current mechanical mixing during use:
[0003] Most of the current batching tanks for traditional Chinese painting pigment preparation are semi-automatic devices, and their operation still requires manual monitoring and auxiliary operations during the process, resulting in low batching efficiency; the current batching tanks have insufficient functionality, resulting in the need to further improve the batching efficiency and uniformity.
[0004] Therefore, the utility model provides a batching tank for traditional Chinese painting pigment preparation to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a batching tank for traditional Chinese painting pigment preparation to solve the problem of insufficient comprehensive practicability of the existing batching tanks for traditional Chinese painting pigment preparation mentioned in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a batching tank for traditional Chinese painting pigment preparation, including a mixing tank; the mixing tank includes a tank body, a material guiding bin fixed at the bottom of the tank body, a machine box fixed at the side of the material guiding bin, a cover plate assembled at the upper opening of the tank body through a fastening knob, and a feed pipe arranged side by side through the edge of the cover plate;
[0007] A spraying assembly is fixedly mounted in the middle position on the upper side of the cover plate, and a vacuum assembly is fixed in the middle position on its edge;
[0008] The spraying assembly includes a distribution seat fixed in the middle position on the upper side of the cover plate, a water inlet pipe connected to one end of the distribution seat, a plurality of conveying pipes evenly distributed on the side of the distribution seat, and a spraying seat fixed in the middle position on the lower side of the cover plate, and the spraying seat is connected to a plurality of the conveying pipes;
[0009] The vacuum assembly includes a vacuum pump fixed in the middle position on the upper side edge of the cover plate, an air extraction pipe connected to the air extraction end of the vacuum pump, and a filter element detachably assembled in the air extraction channel of the vacuum pump, and the air extraction pipe penetrates through the cover plate.
[0010] Preferably, an electric heater is arranged on the side of the tank body, and the heating end of the electric heater is located inside the tank body.
[0011] Preferably, a rotary drive is built into the chassis, and the rotary drive cooperates with the stirring structure built into the tank.
[0012] Preferably, an opening and closing assembly is built into the material guiding bin, and the opening and closing assembly includes a support arm movably arranged inside the material guiding bin through a shaft rod, an arc-shaped sealing plate fixed to the support arm, and a motor for driving the rotation of the shaft rod.
[0013] Preferably, the motor is fixed to the side edge of the material guiding bin, and the output shaft of the motor is fixed to the shaft rod.
[0014] Preferably, the arc-shaped sealing plate cooperates with the bottom opening of the tank, and a sealing gasket is arranged on the inner edge of the arc-shaped sealing plate.
[0015] Preferably, the upper end of the feed pipe is matched with an external raw material storage bin through a connecting pipe, and the end of the feed pipe is arranged to incline upward.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] 1. By integrating the spraying assembly, the present utility model enables the solvent or cleaning liquid to be evenly distributed in the tank, effectively assisting in the dissolution of pigments and the cleaning of the tank, improving work efficiency and cleanliness; configuring the vacuum assembly can extract the air in the tank during the mixing process to form a negative pressure environment, reducing the generation of bubbles and ensuring the uniformity and quality of pigment mixing; the setting of the electric heater can quickly increase the temperature in the tank, accelerate the dissolution process of pigments, shorten the production cycle, and improve production efficiency.
[0018] 2. Through the design of the opening and closing assembly, the effective control of material discharge is achieved, avoiding problems such as material leakage or unsmooth discharge, ensuring the safety and continuity of production; the material guiding bin is convenient for controlling the discharge of materials, ensuring that the mixed pigments can be discharged smoothly, simplifying the operation process; the modular design of each component is convenient for the maintenance and overhaul of the equipment, reducing the maintenance cost and extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic view of the upper part of the overall structure of the present utility model;
[0020] Figure 2 It is a schematic view of the lower part of the overall structure of the present utility model;
[0021] Figure 3 It is a schematic view of the upper part of the cover plate in the present utility model;
[0022] Figure 4 It is a schematic view of the lower part of the cover plate in the present utility model.
[0023] In the figure: 100, mixing tank; 101, tank body; 102, material guiding bin; 103, chassis; 104, fastening knob; 105, cover plate; 106, feed pipe; 200, electric heater; 300, spraying assembly; 301, distribution seat; 302, conveying pipe; 303, water inlet pipe; 304, spraying seat; 400, opening and closing assembly; 401, shaft rod; 402, support arm; 403, arc-shaped sealing plate; 404, motor; 500, vacuum assembly; 501, vacuum pump; 502, filter element; 503, air extraction pipe. Detailed implementation mode
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0025] Embodiment
[0026] Please refer to Figures 1-4 , in the figure: This embodiment is a preferred implementation mode in this technical solution. A batching tank for the preparation of Chinese painting pigments includes a mixing tank 100; the mixing tank 100 includes a tank body 101, a material guiding bin 102 fixed to the bottom of the tank body 101, a chassis 103 fixed to the side of the material guiding bin 102, a cover plate 105 assembled to the upper opening of the tank body 101 through a fastening knob 104, and a feed pipe 106 arranged side by side through the edge of the cover plate 105.
[0027] A spraying assembly 300 is fixedly mounted in the middle position on the upper side of the cover plate 105, and a vacuum assembly 500 is fixed in the middle position on the edge thereof.
[0028] The spraying assembly 300 includes a distribution seat 301 fixed in the middle position on the upper side of the cover plate 105, a water inlet pipe 303 connected to one end of the distribution seat 301, conveying pipes 302 evenly distributed on the side of the distribution seat 301, and a spraying seat 304 fixed in the middle position on the lower side of the cover plate 105, and the spraying seat 304 is connected to a plurality of the conveying pipes 302.
[0029] The vacuum assembly 500 includes a vacuum pump 501 fixed in the middle position on the upper side edge of the cover plate 105, an air extraction pipe 503 connected to the air extraction end of the vacuum pump 501, and a filter element 502 detachably assembled in the air extraction channel of the vacuum pump 501, and the air extraction pipe 503 penetrates through the cover plate 105.
[0030] On the side of the tank body 101, an electric heater 200 is provided, and the heating end of the electric heater 200 is located inside the tank body 101; a rotary drive is built in the chassis 103, and the rotary drive cooperates with the stirring structure built in the tank body 101. The upper end of the feed pipe 106 is cooperated with an external raw material storage bin through a connecting pipe, and the end of the feed pipe 106 is inclined upward.
[0031] An opening and closing assembly 400 is built in the material guiding bin 102. The opening and closing assembly 400 includes a support arm 402 movably arranged inside the material guiding bin 102 through a shaft member 401, an arc-shaped sealing plate 403 fixed to the support arm 402, and a motor 404 for rotating and driving the shaft member 401. The motor 404 is fixed to the side edge of the material guiding bin 102, and the output shaft of the motor 404 is fixed to the shaft member 401. The arc-shaped sealing plate 403 cooperates with the bottom opening of the tank body 101, and a sealing gasket is arranged on the inner edge of the arc-shaped sealing plate 403.
[0032] The batching tank proposed in this technical solution is intended to efficiently complete processes such as mixing, dissolving, heating, exhausting, and discharging of pigments by integrating a variety of functional components. Further detailed descriptions of this technical solution are as follows:
[0033] The tank body 101 serves as the main container for mixing, providing sufficient volume to accommodate pigments and solvents; the material guiding bin 102 is located at the bottom of the tank body 101, used to control the discharge of materials, ensuring that the mixed pigments can be discharged smoothly; a motor 404 and a speed reducer are built in the chassis 103, and the stirring structure is driven through a transmission device to achieve full mixing of materials; the fastening knob 104 is used to fix the cover plate 105 to ensure the sealing performance of the tank body 101 during the mixing process; the cover plate 105 covers the top of the tank body 101, providing an inlet and outlet for materials and carrying other functional components; the feed pipe 106 is used to introduce raw materials into the tank body 101.
[0034] The spraying assembly 300 is used to spray solvents or cleaning liquids to help dissolve pigments and clean the tank body 101; the vacuum assembly 500 is used to extract the air inside the tank body 101 to form a negative pressure environment, reducing the bubbles generated during the mixing process and contributing to the uniform mixing of pigments; the electric heater 200 provides a heating function by extending the heating end into the tank body 101 to accelerate the dissolution of pigments; the opening and closing assembly 400 controls the opening and closing of the material guiding bin 102 to manage the discharge of materials.
[0035] The specific usage method of this batching tank is as follows:
[0036] I. Preparation stage: Check whether all components are intact, especially the fastening knob 104 and the sealing ring, and ensure that the electric heater 200 and the vacuum assembly 500 are in the standby state;
[0037] II. Feeding: Open the cover plate 105, add the required pigments and solvents through the feed pipe 106, and adjust the feeding ratio as needed;
[0038] III. Start stirring: Close the cover plate 105, tighten the fastening knob 104 to ensure sealing, start the built-in rotary drive of the chassis 103, and start the mixing process;
[0039] IV. Heating: If necessary, start the electric heater 200 and set an appropriate temperature;
[0040] V. Vacuum extraction: Turn on the vacuum pump 501, extract the air in the tank body 101 through the suction pipe 503 to form a negative pressure environment.
[0041] VI. Spray dissolution: Turn on the spray assembly 300 to spray the solvent to help dissolve the pigments;
[0042] VII. Monitor mixing: Observe the mixing process to ensure that the pigments are evenly mixed, and adjust the parameters if necessary;
[0043] VIII. Discharge: After mixing is completed, stop stirring and heating, turn off the vacuum pump 501, and control the material discharge through the opening and closing assembly 400;
[0044] IX. Cleaning: After discharging, turn on the spray assembly 300 to clean the tank body 101. After cleaning, check again whether all components are normal.
[0045] The above content further elaborates on the present utility model in combination with specific embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or substitutions can be made, and all should be regarded as falling within the protection scope determined by the claims submitted for the present utility model.
Claims
1. An ingredient tank for preparing traditional Chinese painting pigments, comprising a mixing tank (100); characterized in that: The mixing tank (100) includes a tank body (101), a material guiding bin (102) fixed to the bottom of the tank body (101), a chassis (103) fixed to the side of the material guiding bin (102), a cover plate (105) assembled to the upper opening of the tank body (101) via a fastening knob (104), and a feed pipe (106) arranged side by side and passing through the edge of the cover plate (105); A spraying assembly (300) is fixedly mounted at the middle position on the upper side of the cover plate (105), and a vacuum assembly (500) is fixed at the middle position of its edge; The spraying assembly (300) includes a distribution seat (301) fixed at the middle position on the upper side of the cover plate (105), a water inlet pipe (303) connected to one end of the distribution seat (301), a conveying pipe (302) evenly distributed on the side of the distribution seat (301), and a spraying seat (304) fixed at the middle position on the lower side of the cover plate (105), and the spraying seat (304) is connected to a plurality of the conveying pipes (302); The vacuum assembly (500) includes a vacuum pump (501) fixed at the middle position of the upper side edge of the cover plate (105), an air extraction pipe (503) connected to the air extraction end of the vacuum pump (501), and a filter element (502) detachably assembled in the air extraction channel of the vacuum pump (501), and the air extraction pipe (503) passes through the cover plate (105).
2. The batching tank for preparing traditional Chinese painting pigments according to claim 1, wherein: An electric heater (200) is arranged on the side of the tank body (101), and the heating end of the electric heater (200) is located inside the tank body (101).
3. The batching tank for preparing traditional Chinese painting pigments according to claim 1, wherein: A rotary drive is built in the chassis (103), and the rotary drive is matched with a stirring structure built in the tank body (101).
4. An ingredient tank for preparing Chinese painting pigments according to claim 1, characterized in that: An opening and closing assembly (400) is built in the material guiding bin (102), and the opening and closing assembly (400) includes a support arm (402) movably arranged inside the material guiding bin (102) via a shaft rod (401), an arc-shaped sealing plate (403) fixed to the support arm (402), and a motor (404) for driving the rotation of the shaft rod (401).
5. The batching tank for preparing traditional Chinese painting pigments according to claim 4, characterized in that: The motor (404) is fixed to the side edge of the material guiding bin (102), and the output shaft of the motor (404) is fixed to the shaft rod (401).
6. The batching tank for preparing Chinese painting pigments according to claim 4, wherein: The arc-shaped sealing plate (403) is matched with the bottom opening of the tank body (101), and a sealing gasket is arranged on the inner edge of the arc-shaped sealing plate (403).
7. An ingredient tank for preparing traditional Chinese painting pigments according to claim 4, characterized in that: The upper end of the feed pipe (106) is matched with an external raw material storage bin via a connecting pipe, and the end of the feed pipe (106) is arranged to incline upward.