High-speed dispersing and stirring machine with cleaning tank

Through a high-speed dispersing mixer with its own cleaning tank, the problem of sticky raw materials is solved by using a motor-driven scraper and an automated cleaning system, efficient cleaning and mixing is achieved, and production efficiency and cleanliness are improved.

CN223127898UActive Publication Date: 2025-07-22东莞市岳搏精密机械设备有限公司
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Patent Information

Application Number
CN202422393056.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-22
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the use of existing mixers, viscous raw materials are easily attached to the barrel wall, resulting in serious loss of raw materials and cross-contamination, and the cleaning methods are single, which affects the practicality of the machine.

Method used

A high-speed dispersing mixer with its own cleaning tank was designed. The cross slide rod and hydraulic rod were driven by the motor to drive the scraper to clean the barrel wall. Combined with an automated cleaning system, clean the attachments with clean water, and efficient stirring and mixing was achieved through the motor to drive the mixing blade and the dispersing plate.

Benefits of technology

Effectively clean the adhesions of the barrel wall, reduce raw material losses, avoid cross-contamination, improve cleaning effect and production efficiency, save cleaning materials, and improve machine practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stirrers, and discloses a high-speed dispersion stirrer with a cleaning tank, which comprises a mixing tank, one side of the mixing tank is fixedly connected with a bracket, the upper surface of the bracket is fixedly connected with a mounting rack, the interior of the mounting rack is fixedly connected with a motor I, the output end of the motor I is fixedly connected with a sleeve, and the sleeve is fixedly connected with a motor II. A cross sliding rod is slidably connected to the interior of the sleeve, a hydraulic rod is fixedly connected to the upper surface of the support, a connecting plate is fixedly connected to the output end of the hydraulic rod, a top cover is fixedly connected to the lower surface of the cross sliding rod, and a water storage assembly used for storing water is installed on the top cover. According to the utility model, the motor I drives the cross sliding rod in the sleeve to rotate, so that the limiting rod rotates in the connecting plate and drives the scraping plate to clean the inner wall of the mixing tank, and the spring stretches to control the limiting block and the scraping plate to stretch to prevent the scraping plate from being abraded; the conveying pipe conveys purified water to the water outlet pipe, the mixing tank is further cleaned, and the equipment practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixers, in particular to a high-speed dispersing mixer with a self-cleaning tank. Background Art

[0002] A high-speed dispersing mixer is a device used to quickly mix, disperse, homogenize, and emulsify liquid and solid materials, and is widely used in industries such as chemical engineering, coatings, and inks. It generates a strong shearing force through high-speed rotation to evenly mix the materials, and is particularly suitable for processing materials with high viscosity or large particles. A high-speed dispersing mixer with a self-cleaning tank can significantly improve production efficiency, reduce cleaning time, avoid cross-contamination, and at the same time save cleaning materials through an automated cleaning system to ensure a higher cleaning effect, especially suitable for production environments that require frequent material switching.

[0003] In most cases during the use of existing mixers, a single motor is used to drive the stirring rod to make the dispersing disc rotate rapidly, thereby realizing the dispersing operation. However, during the use process, due to the excessive viscosity of some raw materials, a large amount of them will adhere to the barrel wall and cannot be cleaned, which will lead to serious loss of raw materials and contamination of subsequent different raw materials, thus resulting in the problem of decreased practicality of the machine. Therefore, a high-speed dispersing mixer with a self-cleaning tank is proposed to solve the above problems. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a high-speed dispersing mixer with a self-cleaning tank, aiming to improve the problem that the existing cleaning means is relatively single and cannot clean the raw materials adhering to the barrel wall.

[0005] To achieve the above object, the utility model provides the following technical solution: A high-speed dispersing mixer with a self-cleaning tank, including a mixing tank, one side of the mixing tank is fixedly connected with a bracket, the upper surface of the bracket is fixedly connected with a mounting frame, a motor I is fixedly connected inside the mounting frame, the output end of the motor I is fixedly connected with a sleeve, a cross-shaped sliding rod is slidably connected inside the sleeve, the upper surface of the bracket is fixedly connected with a hydraulic rod, the output end of the hydraulic rod is fixedly connected with a connecting plate, the lower surface of the cross-shaped sliding rod is fixedly connected with a top cover, a water storage component for storing water is installed on the top cover, a limiting rod is fixedly connected to the upper surface of the top cover, the limiting rod is rotatably connected inside the connecting plate, a transmission pipe is arranged through the top cover, a water outlet pipe is fixedly connected to the outer wall of the transmission pipe, a fixed box is fixedly connected to one side of the outer wall of the transmission pipe, a spring is fixedly connected inside the fixed box, one end of the spring is fixedly connected with a limiting block, a scraping plate is fixedly connected to one side of the outer wall of the limiting block, and a supporting component for support is installed on the lower surface of the bracket.

[0006] Further, the water storage component includes a water storage tank, the water storage tank is fixedly connected to the upper surface of the top cover, and a water inlet pipe is fixedly connected to one side of the outer wall of the water storage tank.

[0007] Further, the support component includes a bottom plate, the bottom plate is fixedly connected to the lower surface of the bracket, and a base is fixedly connected to the lower surface of the bottom plate.

[0008] Further, a stirring rod is fixedly connected to the lower surface of the top cover, a bolt is fixedly connected to the lower surface of the stirring rod, a dispersion disc is sleeved on the outer wall of the bolt, a nut is threadedly connected to the outer wall of the bolt, a second motor is fixedly connected to the lower surface of the mixing tank, a rotating shaft is fixedly connected to the output end of the second motor, a fixing plate is fixedly connected to the upper surface of the rotating shaft, a stirring blade is fixedly connected to the upper surface of the fixing plate, a discharge pipe is fixedly connected to one side of the outer wall of the mixing tank, and a solenoid valve is fixedly connected to the outer wall of the discharge pipe.

[0009] Further, a plurality of the stirring blades are arranged at equal intervals, and the plurality of them are arranged in a staggered manner, and the plurality of them are used for mixing raw materials.

[0010] Further, a plurality of the water outlet pipes are arranged at equal intervals, the water outlet pipes are arranged on one side of the stirring blades, and the water outlet pipes are used for transmitting water flow.

[0011] Further, the limiting block is slidably connected inside the fixed box, and the limiting block is used for limiting the scraper.

[0012] Further, the scraper is rotatably connected to the inner wall of the mixing tank, and the scraper is used for scraping raw materials.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the cross slide bar inside the sleeve is driven by the first motor to rotate, so that the limiting rod rotates inside the connecting plate, and further the effect of driving the scraper to scrape the inner wall of the mixing tank for cleaning is achieved. At the same time, through the telescoping of the spring, the limiting block and the scraper are driven to telescope, so as to prevent the scraper from being severely worn. At the same time, the clean water is transmitted to the water outlet pipe through the transmission pipe to further clean the mixing tank, so as to improve the practicability of the machine.

[0015] 2. In the utility model, the cross slide bar inside the sleeve is driven by the first motor to rotate, so that the top cover drives the stirring rod to rotate, and further the effect of quickly stirring and dispersing the raw materials by the dispersion disc is achieved. At the same time, the fixing plate and the stirring blades on the outer wall of the rotating shaft are driven by the second motor to rotate rapidly, so as to drive the stirring blades to further stir the raw materials to make them efficiently dispersed. At the same time, the connecting plate is driven by the hydraulic rod to lift and lower, so that the stirring rod lifts and lowers, and further the raw materials are mixed more evenly, so as to improve the practicability of the machine. Description of the Drawings

[0016] Figure 1 The three-dimensional structural schematic diagram of a high-speed dispersing mixer with a self-cleaning tank proposed by the present utility model;

[0017] Figure 2 The partial structural schematic diagram of the limiting rod of a high-speed dispersing mixer with a self-cleaning tank proposed by the present utility model;

[0018] Figure 3 is Figure 2 The enlarged view of part A in

[0019] Figure 4 The partial structural schematic diagram of the spring of a high-speed dispersing mixer with a self-cleaning tank proposed by the present utility model;

[0020] Figure 5 The partial structural schematic diagram of the fixing plate of a high-speed dispersing mixer with a self-cleaning tank proposed by the present utility model.

[0021] Legend:

[0022] 1. Mixing tank; 2. Bracket; 3. Mounting frame; 4. Motor I; 5. Sleeve; 6. Cross slide bar; 7. Hydraulic rod; 8. Connecting plate; 9. Water storage tank; 10. Top cover; 11. Transmission pipe; 12. Water outlet pipe; 13. Fixed box; 14. Spring; 15. Limiting block; 16. Scraper; 17. Limiting rod; 18. Bottom plate; 19. Stirring rod; 20. Bolt; 21. Dispersing disc; 22. Nut; 23. Motor II; 24. Rotating shaft; 25. Fixing plate; 26. Stirring blade; 27. Discharge pipe; 28. Solenoid valve; 29. Base; 30. Water inlet pipe. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Refer to Figure 1 、 Figure 2 and Figure 4, an embodiment provided by the present utility model: a high-speed dispersion mixer with a self-cleaning tank, including a mixing tank 1, a bracket 2 is fixedly connected to one side of the mixing tank 1, and the bracket 2 is used to support the structural stability of the whole device. An installation frame 3 is fixedly connected to the upper surface of the bracket 2, and the installation frame 3 is used to install and fix a first motor 4. The output end of the first motor 4 is fixedly connected to a sleeve 5, and the sleeve 5 is used to connect and transmit power. A cross slide bar 6 is slidably connected inside, and the cross slide bar 6 can slide up and down to control the opening and closing of the top cover 10. A hydraulic rod 7 is fixedly connected to the upper surface of the bracket 2, and the hydraulic rod 7 is used to drive the connecting plate 8 to move up and down. The output end of the hydraulic rod 7 is fixedly connected to a connecting plate 8, and the connecting plate 8 is used to connect the limiting rod 17 of the top cover 10. The lower surface of the cross slide bar 6 is fixedly connected to the top cover 10, and the top cover 10 plays a role in sealing and protecting the internal structure. A water storage component 9 for storing water is installed on the top cover 10, and the water storage component 9 is used to store cleaning water. A limiting rod 17 is fixedly connected to the upper surface of the top cover 10, and the limiting rod 17 is rotatably connected inside the connecting plate 8 to limit the position of the top cover 10. A transmission pipe 11 is penetrated through the inside of the top cover 10, and the transmission pipe 11 is used to transport cleaning water. A water outlet pipe 12 is fixedly connected to the outer wall of the transmission pipe 11, and the water outlet pipe 12 is used to discharge cleaning water. A fixing box 13 is fixedly connected to one side of the outer wall of the transmission pipe 11, and the fixing box 13 is used to fix a spring 14. One end of the spring 14 is fixedly connected to a limiting block 15, and the limiting block 15 is used to limit the movement of a scraper 16. The scraper 16 is used to remove the residues on the inner wall of the tank. A support component for support is installed on the lower surface of the bracket 2. The support component includes a bottom plate 18, and the bottom plate 18 is fixedly connected to the lower surface of the bracket 2 to play a supporting role. A base 29 is fixedly connected to the lower surface of the bottom plate 18, and the base 29 is used to improve the overall stability of the device. The water storage component includes a water storage tank 9, and the water storage tank 9 is fixedly connected to the upper surface of the top cover 10 to store cleaning water. A water inlet pipe 30 is fixedly connected to one side of the outer wall of the water storage tank 9, and the water inlet pipe 30 is used to introduce cleaning water.

[0025] Refer to Figure 2 , Figure 3 and Figure 5, a stirring rod 19 is fixedly connected to the lower surface of the top cover 10. The stirring rod 19 is used to drive the stirring of materials. A bolt 20 is fixedly connected to the lower surface of the stirring rod 19. The bolt 20 is used to install a dispersion disc 21. The dispersion disc 21 is sleeved on the outer wall of the bolt 20. The dispersion disc 21 is used to disperse materials at high speed. A nut 22 is threadedly connected to the outer wall of the bolt 20. The nut 22 is used to fix the position of the dispersion disc 21. A second motor 23 is fixedly connected to the lower surface of the mixing tank 1. The second motor 23 provides power. A rotating shaft 24 is fixedly connected to the output end of the second motor 23. The rotating shaft 24 is used to transmit power. A fixing plate 25 is fixedly connected to the upper surface of the rotating shaft 24. The fixing plate 25 is used to install stirring blades 26. The stirring blades 26 are used to mix and stir materials. A discharge pipe 27 is fixedly connected to one side of the outer wall of the mixing tank 1. The discharge pipe 27 is used to discharge the mixed materials. A solenoid valve 28 is fixedly connected to the outer wall of the discharge pipe 27. The solenoid valve 28 is used to control the outflow of materials. A plurality of stirring blades 26 are arranged at equal intervals. The plurality of stirring blades 26 are arranged in a staggered manner. The stirring blades 26 are used to mix raw materials. A plurality of water outlet pipes 12 are arranged at equal intervals. The water outlet pipes 12 are used to clean the inside of the tank. The water outlet pipes 12 are arranged on one side of the stirring blades 26. The water outlet pipes 12 are used to transmit water flow to clean the stirring device. A limiting block 15 is slidably connected inside the fixed box 13. The limiting block 15 is used to limit the position of the scraping plate 16. The scraping plate 16 is rotatably connected to the inner wall of the mixing tank 1. The scraping plate 16 is used to scrape the residual materials on the inner wall of the mixing tank 1.

[0026] Working principle: When in use, first add a certain amount of raw materials to be dispersed into the mixing tank 1. At this time, start the second motor 23. The second motor 23 drives the fixing plate 25 on the outer wall of the rotating shaft 24 to rotate, so as to make the stirring blades 26 quickly and evenly mix the raw materials to achieve the effect of dispersion. At this time, start the hydraulic rod 7 again. The hydraulic rod 7 pushes the connecting plate 8 to move up and down, so that the cross slide bar 6 drives the top cover 10 to descend. At the same time, the top cover 10 moves in a limited way inside the sleeve 5 along with the sliding of the cross slide bar 6. At this time, start the first motor 4. The first motor 4 drives the sleeve 5 to rotate, so as to drive the cross slide bar 6 to rotate, and thus drive the top cover 10 to rotate. At this time, through the rotation of the top cover 10, the stirring rod 19 is driven to make the dispersion disc 21 rotate rapidly, so as to further disperse the raw materials. At this time, through the rotation of the top cover 10, the scraping plate 16 is driven to scrape the raw materials attached to the inside of the mixing tank 1. At this time, through the elastic force of the spring 14, the limiting block 15 is driven to expand and contract to slow down the pressure of the scraping plate 16. After the dispersion is completed, starting the solenoid valve 28 can achieve the effect of transmitting the raw materials through the discharge pipe 27 for use;

[0027] Secondly, after the mixing tank 1 is used up, fill the water storage tank 9 with clean water, transfer the clean water to the vicinity of the water outlet pipe 12 through the transfer pipe 11. At the same time, push the connecting plate 8 down by the hydraulic rod 7 so that the water outlet pipe 12 reaches the vicinity of the stirring blade 26. Then start the first motor 4, and drive the transfer pipe 11 to rotate through the first motor 4, so as to achieve the effect of flushing the residual raw materials on the outer walls of the mixing tank 1 and the stirring blade 26 through the water flow inside the water outlet pipe 12. At the same time, the residual raw materials can also be cleaned by rotating the scraping plate 16. At the same time, by twisting the nut 22, the dispersion plate 21 can also be removed for separate cleaning.

[0028] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high-speed dispersion mixer with a self-cleaning tank, comprising a mixing tank (1), characterized in that: One side of the mixing tank (1) is fixedly connected with a bracket (2). The upper surface of the bracket (2) is fixedly connected with a mounting frame (3). Inside the mounting frame (3) is fixedly connected with a first motor (4). The output end of the first motor (4) is fixedly connected with a sleeve (5). Inside the sleeve (5) is slidably connected with a cross-shaped slide bar (6). The upper surface of the bracket (2) is fixedly connected with a hydraulic rod (7). The output end of the hydraulic rod (7) is fixedly connected with a connecting plate (8). The lower surface of the cross-shaped slide bar (6) is fixedly connected with a top cover (10). The top cover (10) is equipped with a water storage component for storing water. The upper surface of the top cover (10) is fixedly connected with a limiting rod (17). The limiting rod (17) is rotatably connected inside the connecting plate (8). Inside the top cover (10) is penetrated by a transmission pipe (11). The outer wall of the transmission pipe (11) is fixedly connected with a water outlet pipe (12). One side of the outer wall of the transmission pipe (11) is fixedly connected with a fixed box (13). Inside the fixed box (13) is fixedly connected with a spring (14). One end of the spring (14) is fixedly connected with a limiting block (15). One side of the outer wall of the limiting block (15) is fixedly connected with a scraping plate (16). The lower surface of the bracket (2) is equipped with a supporting component for support.

2. The high-speed dispersion mixer with a self-cleaning tank according to claim 1, characterized in that: The water storage component includes a water storage tank (9). The water storage tank (9) is fixedly connected to the upper surface of the top cover (10). One side of the outer wall of the water storage tank (9) is fixedly connected with a water inlet pipe (30).

3. The high-speed dispersing mixer with a self-cleaning tank according to claim 2, characterized in that: The supporting component includes a bottom plate (18). The bottom plate (18) is fixedly connected to the lower surface of the bracket (2). The lower surface of the bottom plate (18) is fixedly connected with a base (29).

4. A high-speed dispersing mixer with a self-cleaning tank according to claim 3, characterized in that: The lower surface of the top cover (10) is fixedly connected with a stirring rod (19). The lower surface of the stirring rod (19) is fixedly connected with a bolt (20). The outer wall of the bolt (20) is sleeved with a dispersion disc (21). The outer wall of the bolt (20) is threadedly connected with a nut (22). The lower surface of the mixing tank (1) is fixedly connected with a second motor (23). The output end of the second motor (23) is fixedly connected with a rotating shaft (24). The upper surface of the rotating shaft (24) is fixedly connected with a fixing plate (25). The upper surface of the fixing plate (25) is fixedly connected with stirring blades (26). One side of the outer wall of the mixing tank (1) is fixedly connected with a discharge pipe (27). The outer wall of the discharge pipe (27) is fixedly connected with an electromagnetic valve (28).

5. The high-speed dispersing mixer with a self-cleaning tank according to claim 4, wherein: The stirring blades (26) are arranged in multiple equidistant distributions. The multiple stirring blades (26) are arranged in a staggered manner. The stirring blades (26) are used for mixing raw materials.

6. The high-speed dispersing mixer with a self-cleaning tank according to claim 1, characterized in that: The water outlet pipes (12) are arranged in multiple equidistant distributions. The water outlet pipes (12) are arranged on one side of the stirring blades (26). The water outlet pipes (12) are used for transmitting water flow.

7. The high-speed dispersing mixer with a self-cleaning tank according to claim 1, characterized in that: The limiting block (15) is slidably connected inside the fixed box (13). The limiting block (15) is used for limiting the scraping plate (16).

8. The high-speed dispersion mixer with a self-cleaning tank according to claim 1, wherein: The scraping plate (16) is rotatably connected to the inner wall of the mixing tank (1). The scraping plate (16) is used for scraping raw materials.