Welding powder stirring equipment with protective device

By introducing protective covers, limit rings, dust covers and temperature sensors into the welding powder mixing equipment, the problems of poor sealing of the mixing tank and lack of temperature monitoring are solved, and the sealing and safety of the equipment are improved.

CN223127911UActive Publication Date: 2025-07-22JIANGSU JINZHUO NEW MATERIAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421544515.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-07-22
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing welding powder mixing equipment has poor sealing effect on the top of the mixing tank, resulting in the powder being easily overflowed and lacks temperature monitoring and alarm mechanisms, which poses safety hazards.

Method used

A stirring device with protective devices is designed, including a protective cover, limit ring, dust cover, temperature sensor and alarm, sealing with centrifugal force, and matching silicone sealing strips to prevent powder from overflowing, and monitoring and alarming through a temperature sensor to prevent overheating.

Benefits of technology

It realizes effective sealing of the mixing tank to prevent powder overflow, ensure safety, and prevent overheating accidents through temperature monitoring and alarm mechanisms, improving the stirring effect and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223127911U_ABST
    Figure CN223127911U_ABST
Patent Text Reader

Abstract

The utility model discloses welding powder stirring equipment with a protection device, which comprises a tank body, the tank body is provided with a feed port and a discharge pipe, the bottom of the tank body is fixedly connected with a support, and a protection mechanism for preventing material overflow and temperature early warning and a stirring mechanism for stirring are arranged in the tank body; the welding powder stirring equipment with the protective device is simple in structure and reasonable in design, the soft rubber protective cover is bent upwards through centrifugal force, the limiting ring is matched to limit the bending degree of the protective cover so as to seal the interior of the box body, the dustproof cover and the silica gel sealing strip on the dustproof cover further prevent materials from overflowing, and the welding powder stirring equipment is safe and reliable. The temperature sensor is used for monitoring the temperature in the tank body, when the temperature exceeds the standard range, the control box controls the alarm to give an alarm, and safety accidents caused by excessive overheating can be prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of welding powder preparation, in particular to a welding powder stirring device with a protection device. Background Technique

[0002] Welding flux, also called exothermic welding agent, is a metal mixture for exothermic welding composed of metal oxides and aluminum powder in a suitable proportion; exothermic welding is a method of conductor welding by using the redox reaction between metal oxides and aluminum to release a large amount of heat to generate high-temperature molten metal.

[0003] Deficiencies of the prior art:

[0004] During the preparation of welding powder, a mixing tank is needed for mixing and stirring. However, in order to facilitate feeding, most of the upper sides of the mixing tanks are open. Although some mixing tanks are equipped with sealing covers at the top, the sealing effect is not very good. Especially after long-term use, the sealing rings on the covers will be worn, resulting in poor sealing effect and affecting the working environment. Therefore, it is very necessary to design a mixing tank with a protection structure. Content of the Utility Model

[0005] The purpose of the utility model is to provide a welding powder stirring device with a protection device to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A welding powder stirring device with a protection device, including a tank body, characterized in that: a feed inlet and a discharge pipe are arranged on the tank body, a support is fixedly connected to the bottom of the tank body, and a protection mechanism for preventing material overflow and temperature warning and a stirring mechanism for stirring are arranged inside the tank body;

[0007] The protection mechanism includes:

[0008] A protective cover, which is arranged at the top of the stirring mechanism;

[0009] A limiting ring, which is arranged on the tank body above the protective cover;

[0010] A dust-proof cover, which is hinged to the tank body above the feed inlet;

[0011] A temperature sensor, which is arranged on the inner upper wall of the tank body;

[0012] An alarm, which is arranged on the outer side of the tank body;

[0013] A control box, which is arranged at one end of the outer side of the tank body close to the alarm, and the control box is controlled and connected to the temperature sensor and the alarm.

[0014] Preferably, the stirring mechanism includes:

[0015] A driving motor fixedly arranged at the bottom of the tank body;

[0016] A stirring shaft connected to the output end of the driving motor;

[0017] A plurality of stirring blades arranged on the stirring shaft.

[0018] Preferably, the protective cover is made of soft rubber material.

[0019] Preferably, silica gel sealing strips are arranged on both the dust cover and the edge of the feeding port.

[0020] Preferably, a silica gel sealing ring matching the storage tank opening is arranged outside the discharge pipe.

[0021] Preferably, the inner bottom of the tank body bulges upward, the number of the discharge pipes is two, which are respectively arranged at the lowest positions at both ends of the bottom of the tank body, and valves are arranged on the discharge pipes.

[0022] Preferably, the part of the stirring blade close to the bulge at the bottom of the tank body is parallel to the bottom of the tank body.

[0023] Compared with the prior art, the beneficial effects of the present utility model are:

[0024] 1. For the welding powder stirring equipment with a protection device, by providing a protection mechanism, the protection mechanism includes a protective cover, a limiting ring, a dust cover, a temperature sensor, an alarm, a control box, a silica gel sealing strip, and a silica gel sealing ring. The soft rubber protective cover is bent upward by centrifugal force, and the limiting ring is used to limit the bending degree of the protective cover to achieve the internal sealing of the box body. The dust cover and the silica gel sealing strip on the dust cover further prevent the material from overflowing. The temperature sensor is used to monitor the temperature inside the tank. When the temperature exceeds the standard range, the control box controls the alarm to give an alarm, which can prevent safety accidents caused by overheating.

[0025] 2. For the welding powder stirring equipment with a protection device, by providing a stirring mechanism, the stirring mechanism includes a driving motor, a stirring shaft, and stirring blades. The blades of the stirring blades close to the bottom of the tank body are parallel to the bottom, making the stirring more sufficient and the stirring effect better. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is the internal structure diagram of the present utility model;

[0027] Figure 2 It is the external schematic diagram of the present utility model;

[0028] Figure 3Schematic enlarged view of location A of the present utility model;

[0029] Figure 4 Schematic enlarged view of location B of the present utility model.

[0030] In the figure: 1, tank body; 2, feed inlet; 3, discharge pipe; 4, support; 5, protection mechanism; 501, protective cover; 502, limit ring; 503, dust cover; 504, temperature sensor; 505, alarm; 506, control box; 507, silica gel sealing strip; 508, silica gel sealing ring; 6, stirring mechanism; 601, drive motor; 602, stirring shaft; 603, stirring blade. Specific embodiments

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0032] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model.

[0033] In the description of this patent, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "setting" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0034] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "several" means two or more unless otherwise specifically defined.

[0035] Embodiment 1

[0036] Please refer toFigures 1-4 As shown in the figure, the utility model provides a welding powder mixing equipment with a protection device. Technical solution: A welding powder mixing equipment with a protection device includes a tank body 1, an inlet 2 and a discharge pipe 3 are arranged on the tank body 1, a support 4 is fixedly connected to the bottom of the tank body 1, and a protection mechanism 5 for preventing material overflow and temperature warning and a mixing mechanism 6 for mixing are arranged in the tank body 1;

[0037] The protection mechanism 5 includes a protective cover 501, a limiting ring 502, a dust-proof cover 503, a temperature sensor 504, an alarm 505, and a control box 506. The protective cover 501 is connected to the top end of the mixing mechanism 6. The limiting ring 502 is fixedly connected to the tank body 1 above the protective cover 501. The dust-proof cover 503 is hinged to the tank body 1 above the inlet 2. The temperature sensor 504 is arranged on the inner upper wall of the tank body 1. The alarm 505 is arranged on the outer side of the tank body 1. The control box 506 is arranged at one end of the outer side of the tank body 1 close to the alarm 505. The control box 506 is connected to the temperature sensor 504 and the alarm 505 for control.

[0038] The mixing mechanism 6 includes a driving motor 601, a mixing shaft 602, and a plurality of mixing blades 603. The driving motor 601 is fixedly arranged at the bottom of the tank body 1. The mixing shaft 602 is connected to the output end of the driving motor 601. The mixing blades 603 are arranged on the mixing shaft 602.

[0039] The protective cover 501 is made of a soft rubber material that can be freely bent.

[0040] Silicone sealing strips 507 are arranged on the edges of both the dust-proof cover 503 and the inlet 2, which can further prevent the material dust from overflowing.

[0041] A silicone sealing ring 508 that matches the storage tank opening is arranged on the outer side of the discharge pipe 3, which can make the material completely fall into the storage tank without dust overflow.

[0042] The inner bottom of the tank body 1 bulges upward. The number of the discharge pipes 3 is two, which are respectively arranged at the lowest positions at both ends of the bottom of the tank body 1, facilitating smooth discharging, reducing the residue of the material in the tank body 1. A valve is arranged on the discharge pipe 3 to control the discharging speed.

[0043] The part of the mixing blade 603 close to the bulge at the bottom of the tank body 1 is parallel to the bottom of the tank body 1, which can reduce the mixing dead angle and make the mixing more uniform.

[0044] The working principle of the utility model is as follows:

[0045] When the welding powder mixing equipment with a protection device in this embodiment is in use, the material is put in from the feed inlet 2. The material enters the mixing mechanism 6 through the gap between the protective cover 501 and the limiting ring 502. The dust-proof cover 503 is closed to prevent the material from overflowing. The power supply is started, and the output end of the driving motor 601 drives the mixing shaft 602 to rotate. The mixing blades 603 on the mixing shaft 602 mix the material. The soft rubber protective cover 501 at the upper end of the mixing shaft 602 turns up at the edge due to the centrifugal force. The limiting ring 502 limits the folding angle of the protective cover 501 to control the contact between the limiting ring 502 and the protective cover 501 to form a sealed space to prevent the material from overflowing. During the mixing process, the temperature sensor 504 monitors the temperature in the tank body 1. When the temperature monitored by the temperature sensor 504 exceeds the standard range, the control box 506 controls the alarm 505 to give an alarm. After the mixing mechanism 6 stops working, opening the discharge pipe 3 can complete the discharging.

[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding powder mixing device with a protective device, comprising a tank body (1), characterized in that: The tank body (1) is provided with a feed inlet (2) and a discharge pipe (3). The bottom of the tank body (1) is fixedly connected with a support (4). A protection mechanism (5) for preventing the material from overflowing and temperature warning and a stirring mechanism (6) for stirring are arranged in the tank body (1). The protection mechanism (5) includes: A protective cover (501), which is arranged at the top of the stirring mechanism (6); A limiting ring (502), which is arranged on the tank body (1) above the protective cover (501); A dust-proof cover (503), which is hinged to the tank body (1) above the feed inlet (2); A temperature sensor (504), which is arranged on the inner upper wall of the tank body (1); An alarm (505), which is arranged on the outer side of the tank body (1); A control box (506), which is arranged at one end of the outer side of the tank body (1) close to the alarm (505). The control box (506) is connected to the temperature sensor (504) and the alarm (505) for control.

2. The welding powder stirring equipment with a protection device according to claim 1, characterized in that: The stirring mechanism (6) includes: A driving motor (601), which is fixedly arranged at the bottom of the tank body (1); A stirring shaft (602), which is connected to the output end of the driving motor (601); A plurality of stirring blades (603), which are arranged on the stirring shaft (602).

3. The welding powder mixing equipment with a protection device according to claim 1, characterized in that: The protective cover (501) is made of soft rubber material.

4. A welding powder stirring device with a protection device according to claim 1, characterized in that: Silicone rubber sealing strips (507) are arranged on the edges of both the dust-proof cover (503) and the feed inlet (2).

5. A welding powder mixing device with a protection device according to claim 1, characterized in that: A silicone rubber sealing ring (508) matching the storage tank opening is arranged on the outer side of the discharge pipe (3).

6. The welding powder stirring equipment with a protection device according to claim 1, characterized in that: The inner bottom of the tank body (1) bulges upward. The number of the discharge pipes (3) is two, which are respectively arranged at the lowest positions at both ends of the bottom of the tank body (1). Valves are arranged on the discharge pipes (3).

7. The welding powder stirring equipment with a protection device according to claim 2, characterized in that: The part of the stirring blade (603) close to the bulge at the bottom of the tank body (1) is parallel to the bottom of the tank body (1).