Batching tank capable of automatically controlling quantity
By introducing feed spiral blades and motor drive systems into the feed tank, the problems of uneven feeding and blockage are solved, and the precise proportion and mixing of raw materials are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422960484.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-12-03
AI Technical Summary
It is difficult for existing batching tanks to actively control the amount of different raw material particles when feeding, resulting in uneven feeding and blockage, affecting production efficiency and product quality.
An automatic volume-controlled batching tank is designed, using feed spiral blades and motor drive system to ensure that the raw materials are accurately conveyed in the preset proportions and uniform mixing is achieved through a mixing and agitator.
It realizes accurate proportioning and consistent delivery of raw materials, reduces manual operation dependence, avoids blockage, and improves production efficiency and product quality.
Smart Images

Figure CN223127936U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batching tanks, in particular to an automatically controlled batching tank. Background Technique
[0002] Batching tanks play a crucial role in industrial production. Batching tanks can ensure the continuous supply of materials, meet various requirements in the production process, and at the same time ensure the quality and safety of materials. Their good sealing performance prevents external pollution, while the control system realizes the precise management of batching supply, ensuring the continuity and stability of production. Batching tanks are applicable to production processes that require constant temperature conditions, further improving production efficiency and product quality.
[0003] According to the search, Chinese patent document, publication number: CN 221965108 U, discloses a batching tank for fertilizer production. The batching tank includes a tank body, a top cover is arranged at the top of the tank body, a connecting pipe is communicated inside the top cover, a feed pipe and a discharge pipe are fixedly connected inside the tank body, a support rod is fixedly connected to the bottom of the tank body, and a support plate is fixedly connected to the bottom of the support rod. By setting a filtering mechanism, when the air blower is started, the gas will enter the inside of the filtering box through the air inlet hole, and then pass through the HEPA filter screen and the filter screen in sequence. The HEPA filter screen is composed of a pre-filter layer, a HEPA filter layer, an activated carbon filter layer and a metal mesh. It can not only filter the dust in the gas, but also use the HEPA filter layer and the pre-filter layer to intercept the larger impurities in the gas, while the filter screen can filter the remaining dust in the gas, improving the cleanliness of the gas, reducing the pollution of the fertilizer by dust, and improving the finished product effect of the fertilizer.
[0004] In the actual application process of the above device, due to the lack of a corresponding feeding mechanism in the feed pipe, it is difficult to actively control the amount of different raw material particles in the batching tank during feeding, forcing production personnel to manually intervene in the feeding process to ensure the precise proportioning and uniform distribution of materials. In addition, the lack of an effective feeding mechanism may also cause situations such as blockage of the feed pipe during feeding, which will seriously affect production efficiency and product quality. In view of this, we provide an automatically controlled batching tank. Content of the Utility Model
[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and provide an automatically controlled batching tank.
[0006] To achieve the above object, the present utility model provides the following technical solutions: An automatic metering batching tank, comprising a batching processing tank, wherein the outer wall of the top end of the batching processing tank is movably connected with a processing top cover, and both sides of the top surface of the processing top cover are fixedly connected with a plurality of top cover handles. The center of the top surface of the processing top cover is fixedly connected with a first motor, and the center of the bottom surface of the processing top cover is rotatably connected with a mixing drive shaft. The outer wall of the batching processing tank is sleeved with a feed support, and the top surface of the feed support is fixedly connected with a plurality of support plates at the same time. A plurality of feed pipes are inserted through the outer wall of the batching processing tank, and the bottom of the outer wall of the feed pipe is fixedly connected with the top outer wall of the support plate. A limiting frame is fixedly connected to one end of the feed pipe close to the batching processing tank, and a feed shaft is rotatably connected to the center of the feed pipe through the limiting frame.
[0007] As described above, the center of the bottom surface of the processing top cover is connected through the center of the top surface of the batching processing tank, and the bottom of the outer wall of the processing top cover is slidably connected with the top end of the inner wall of the batching processing tank.
[0008] As described above, a plurality of positioning pins are fixedly connected to the edge of the bottom surface of the processing top cover at the same time, and the positioning pins are located at the top end inside the batching processing tank. The bottom outer wall of the positioning pin is connected through one side of the top surface of the batching processing tank, and one side of the outer wall of the positioning pin is slidably connected with the top end inside the batching processing tank.
[0009] As described above, the top outer wall of the mixing drive shaft is connected through the top end of the inner wall of the processing top cover, and the top outer wall of the mixing drive shaft penetrates through the center of the inside of the processing top cover and is fixedly connected with the output end of the first motor. A plurality of mixing agitators are fixedly connected to the outer wall of the mixing drive shaft at the same time, and a plurality of mixing agitators are all located at the center inside the batching processing tank.
[0010] As described above, one end of the outer wall of the feed pipe is connected through one side of the outer wall of the batching processing tank, and one end of the outer wall of the feed pipe is fixedly connected with one side of the outer wall of the batching processing tank. A feed rack is fixedly connected to one end of the top of the feed pipe, and the bottom end inside the feed rack is communicated with the top end inside the feed pipe.
[0011] As described above, one end of the outer wall of the feed shaft is connected through the center of the inside of the limiting frame, and one end of the outer wall of the feed shaft is rotatably connected with the center of the inside of the limiting frame. A feed spiral blade is arranged on the outer wall of the feed shaft, and the outer wall of the feed spiral blade is attached to the inner wall of the feed pipe.
[0012] As described above, the feed spiral blade is located at the center of the bottom of the feed rack. A second motor is fixedly connected to one end of the outer wall of the feed pipe. The outer wall of the output end of the second motor is connected through one end of the outer wall of the feed pipe, and the outer wall of the output end of the second motor penetrates through one end of the inside of the feed pipe and is fixedly connected with one end of the outer wall of the feed shaft.
[0013] Compared with the prior art, the automatic metering batching tank has the following beneficial effects:
[0014] 1. The utility model precisely aligns with an external feeding device through a feeding rack, enabling raw materials to smoothly enter the interior of the feeding pipe. At this time, according to the required feeding volume of different raw materials, the corresponding second motor is activated, driving the feeding shaft to drive the feeding spiral blades fixedly connected to its outer wall to rotate. Due to the structural characteristics of the feeding spiral blades themselves, when rotating, they can push the raw materials from one end of the feeding pipe to the center inside the batching and processing tank. Furthermore, each type of raw material can be accurately conveyed in accordance with a preset ratio, ensuring the accuracy and consistency of the ratio between different raw materials, effectively reducing the dependence on manual operation in the feeding process, reducing the possibility of human errors, and at the same time, effectively avoiding blockage of raw materials inside the feeding pipe, which may cause the passive stop of the production line and other situations.
[0015] 2. After all the raw materials have fallen into the center inside the batching and processing tank according to the ratio, the positioning pin at the bottom of the processing top cover is inserted into the opening at the top of the batching and processing tank to restrict the processing top cover. Subsequently, the first motor is activated, and through its output end, the mixing drive shaft and the mixing agitator are driven to rotate, effectively mixing the raw materials at the center inside the batching and processing tank.
[0016] Other advantages, objectives, and features of the utility model will be elaborated to some extent in the subsequent description, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be learned from the practice of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 is a partial three-dimensional structural schematic diagram of the processing top cover and the batching and processing tank of the utility model;
[0019] Figure 3 is a partial enlarged three-dimensional structural schematic diagram of the positioning pin of the utility model;
[0020] Figure 4 is a partial sectional three-dimensional structural schematic diagram of the feeding pipe and the feeding rack of the utility model.
[0021] In the figure: 1. Batching and processing tank; 2. Processing top cover; 201. Top cover handle; 202. First motor; 203. Mixing drive shaft; 204. Positioning pin; 205. Mixing agitator; 3. Feeding support; 301. Support plate; 302. Feeding pipe; 303. Limiting frame; 304. Feeding shaft; 305. Feeding rack; 306. Feeding spiral blade; 307. Second motor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] As Figures 1-4 shown, the present invention provides a technical solution: an automatic metering batching tank, including a batching processing tank 1, the outer wall of the top end of the batching processing tank 1 is movably connected with a processing top cover 2, and both sides of the top surface of the processing top cover 2 are fixedly connected with a plurality of top cover handles 201. The center of the top surface of the processing top cover 2 is fixedly connected with a first motor 202, and the center of the bottom surface of the processing top cover 2 is rotatably connected with a mixing drive shaft 203. The outer wall of the batching processing tank 1 is sleeved with a feeding support 3, and the top surface of the feeding support 3 is fixedly connected with a plurality of support plates 301 at the same time. A plurality of feeding pipes 302 are inserted through the outer wall of the batching processing tank 1, and the bottom of the outer wall of the feeding pipe 302 is fixedly connected with the top outer wall of the support plate 301. A limiting frame 303 is fixedly connected to one end of the feeding pipe 302 close to the batching processing tank 1, and a feeding shaft 304 is rotatably connected to the center of the feeding pipe 302 through the limiting frame 303.
[0024] Through the precise alignment of the feeding frame 305 with the external feeding equipment, the raw materials can smoothly enter the inside of the feeding pipe 302. At this time, according to the required feeding amount of different raw materials, the corresponding second motor 307 is activated to drive the feeding shaft 304 to drive the feeding spiral blade 306 fixedly connected to its outer wall to rotate. Due to the structural characteristics of the feeding spiral blade 306 itself, when it rotates, it can push the raw materials from one end of the feeding pipe 302 to the center inside the batching processing tank 1. Furthermore, each raw material can be accurately transported according to the preset ratio, ensuring the accuracy and consistency of the ratio between different raw materials, effectively reducing the dependence on manual operation in the feeding process, reducing the possibility of human errors. At the same time, it can also effectively avoid the blockage of raw materials inside the feeding pipe 302, resulting in situations such as the passive stop of the production line. When all the raw materials fall into the center inside the batching processing tank 1 according to the ratio, the positioning pin 204 at the bottom of the processing top cover 2 is inserted into the opening at the top of the batching processing tank 1 to limit the processing top cover 2. Subsequently, the first motor 202 is activated, and through its output end, the mixing drive shaft 203 and the mixing agitator 205 are driven to rotate to effectively mix the raw materials in the center inside the batching processing tank 1.
[0025] As Figures 1-3 shown, the center of the bottom surface of the processing top cover 2 is connected through the top surface center of the batching processing tank 1, and the bottom of the outer wall of the processing top cover 2 is slidably connected with the top end inner wall of the batching processing tank 1, so that the processing top cover 2 can perfectly fit on the top of the batching processing tank 1.
[0026] At the bottom edge of the processing top cover 2, a plurality of positioning pins 204 are fixedly connected at the same time, and the positioning pins 204 are located at the inner top of the batching processing tank 1. The outer wall of the bottom end of the positioning pin 204 is connected through the top surface of one side of the batching processing tank 1, and one side of the outer wall of the positioning pin 204 is slidably connected to the inner top of the batching processing tank 1. The positioning pin 204 can limit the processing top cover 2 and prevent it from rotating with the top surface of the batching processing tank 1.
[0027] The outer wall of the top end of the mixing drive shaft 203 is connected through the inner top of the processing top cover 2, and the outer wall of the top end of the mixing drive shaft 203 passes through the center of the inside of the processing top cover 2 and is fixedly connected to the output end of the first motor 202. A plurality of mixing agitators 205 are fixedly connected to the outer wall of the mixing drive shaft 203 at the same time, and the plurality of mixing agitators 205 are all located at the center of the inside of the batching processing tank 1. The mixing agitators 205 can be driven by the first motor 202 to rotate at the center of the inside of the batching processing tank 1.
[0028] As Figure 1 、 Figure 4 shown, one end of the outer wall of the feed pipe 302 is connected through one side of the outer wall of the batching processing tank 1, and one end of the outer wall of the feed pipe 302 is fixedly connected to one side of the outer wall of the batching processing tank 1. A feed rack 305 is fixedly connected to the top end of one end of the feed pipe 302, and the bottom end of the inside of the feed rack 305 is communicated with the top end of the inside of the feed pipe 302. Connecting the feed pipe 302, the feed rack 305 and the batching processing tank 1 to each other can enable the material to pass through the feed pipe 302 smoothly and finally reach the center of the inside of the batching processing tank 1.
[0029] One end of the outer wall of the feed shaft 304 is connected through the center of the inside of the limit frame 303, and one end of the outer wall of the feed shaft 304 is rotatably connected to the center of the inside of the limit frame 303. A feed screw blade 306 is provided on the outer wall of the feed shaft 304, and the outer wall of the feed screw blade 306 is in mutual fit with the inner wall of the feed pipe 302. Through the limit frame 303, the feed shaft 304 rotates at the center of the inside of the feed pipe 302, and the feed screw blade 306 is provided on the outer wall of the feed shaft 304, so that the feed screw blade 306 can rotate following the feed shaft 304.
[0030] The feed screw blade 306 is located at the center of the bottom of the feed rack 305. One end of the outer wall of the feed pipe 302 is fixedly connected with a second motor 307. The outer wall of the output end of the second motor 307 is connected through one end of the outer wall of the feed pipe 302, and the outer wall of the output end of the second motor 307 passes through one end of the inside of the feed pipe 302 and is fixedly connected to one end of the outer wall of the feed shaft 304. The second motor 307 can drive the feed screw blade 306 to rotate at the center of the inside of the feed pipe 302.
[0031] Working principle: The processing top cover 2 can be perfectly fitted on the top of the batching processing tank 1. The positioning pin 204 can restrict the processing top cover 2 and prevent it from rotating on the top surface of the batching processing tank 1. The mixing agitator 205 can be driven by the first motor 202 to rotate at the center inside the batching processing tank 1. The feed pipe 302, the feed rack 305 and the batching processing tank 1 are interconnected, so that the material can smoothly pass through the feed pipe 302 and finally reach the center inside the batching processing tank 1. Through the limiting frame 303, the feed shaft 304 rotates at the center inside the feed pipe 302, and a feed spiral blade 306 is arranged on the outer wall of the feed shaft 304, so that the feed spiral blade 306 can rotate following the feed shaft 304. The feed spiral blade 306 can be driven by the second motor 307 to rotate at the center inside the feed pipe 302.
[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic metering batching tank, comprising a batching and processing tank (1), characterized in that: The outer wall of the top end of the batching processing tank (1) is movably connected with a processing top cover (2), and both sides of the top surface of the processing top cover (2) are fixedly connected with a plurality of top cover handles (201). The center of the top surface of the processing top cover (2) is fixedly connected with a first motor (202), and the center of the bottom surface of the processing top cover (2) is rotatably connected with a mixing drive shaft (203). The outer wall of the batching processing tank (1) is sleeved with a feeding support (3), and the top surface of the feeding support (3) is fixedly connected with a plurality of support plates (301) at the same time. A plurality of feeding pipes (302) are inserted through the outer wall of the batching processing tank (1), and the bottom of the outer wall of the feeding pipe (302) is fixedly connected with the top outer wall of the support plate (301). A limiting frame (303) is fixedly connected to one end of the feeding pipe (302) close to the batching processing tank (1), and a feeding shaft (304) is rotatably connected to the center of the feeding pipe (302) through the limiting frame (303).
2. The automatic metering batching tank according to claim 1, characterized in that: The center of the bottom surface of the processing top cover (2) is connected through the center of the top surface of the batching processing tank (1), and the bottom of the outer wall of the processing top cover (2) is slidably connected with the top end of the inner wall of the batching processing tank (1).
3. The dosing tank with automatic metering according to claim 2, characterized in that: A plurality of positioning pins (204) are fixedly connected to the edge of the bottom surface of the processing top cover (2) at the same time, and the positioning pins (204) are located at the top end inside the batching processing tank (1). The bottom outer wall of the positioning pin (204) is connected through one side of the top surface of the batching processing tank (1), and one side of the outer wall of the positioning pin (204) is slidably connected with the top end inside the batching processing tank (1).
4. The automatic metering batching tank according to claim 3, wherein: The top outer wall of the mixing drive shaft (203) is connected through the top end of the inner wall of the processing top cover (2), and the top outer wall of the mixing drive shaft (203) penetrates through the center of the inside of the processing top cover (2) and is fixedly connected with the output end of the first motor (202). A plurality of mixing agitators (205) are fixedly connected to the outer wall of the mixing drive shaft (203) at the same time, and a plurality of mixing agitators (205) are all located at the center inside the batching processing tank (1).
5. The batching tank with automatic metering according to claim 1, characterized in that: One end of the outer wall of the feeding pipe (302) is connected through one side of the outer wall of the batching processing tank (1), and one end of the outer wall of the feeding pipe (302) is fixedly connected with one side of the outer wall of the batching processing tank (1). A feeding frame (305) is fixedly connected to one end of the top of the feeding pipe (302), and the bottom end inside the feeding frame (305) is communicated with the top end inside the feeding pipe (302).
6. The automatic metering batching tank according to claim 5, characterized in that: One end of the outer wall of the feeding shaft (304) is connected through the center of the inside of the limiting frame (303), and one end of the outer wall of the feeding shaft (304) is rotatably connected with the center of the inside of the limiting frame (303). A feeding spiral blade (306) is arranged on the outer wall of the feeding shaft (304), and the outer wall of the feeding spiral blade (306) is attached to the inner wall of the feeding pipe (302).
7. An automatic metering batching tank according to claim 6, characterized in that: The feeding spiral blade (306) is located at the center of the bottom of the feeding frame (305). One end of the outer wall of the feeding pipe (302) is fixedly connected with a second motor (307). The outer wall of the output end of the second motor (307) is connected through the outer wall of one end of the feeding pipe (302), and the outer wall of the output end of the second motor (307) penetrates through the inner end of the feeding pipe (302) and is fixedly connected to the outer wall of one end of the feeding shaft (304).
Citation Information
Patent Citations
Batching tank for fertilizer production
CN221965108U