Anti-blocking structure of chemical fertilizer granulator

Through the combination of transportation assembly, extrusion mechanism and cutting device, the problem of blockage of the forming plate of the fertilizer granulator is solved, and the uniform forming and rapid refrigeration of the fertilizer pellets is achieved, and the anti-blocking performance of the fertilizer granulator is improved.

CN223127965UActive Publication Date: 2025-07-22SUZHOU GAOXINYUAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421523145.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-07-22
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing fertilizer granulators are prone to residual fertilizer inside the molding plate after extrusion and molding, resulting in clogging and affecting the subsequent production of fertilizer pellets.

Method used

Using a combined structure of a transportation assembly, extrusion mechanism, cutting device and particle forming assembly, fertilizer particles are formed by extrusion and cutting, and molding holes and insert rods are used to prevent blockage. A refrigerator is installed in the transport belt to quickly refrigerate and mold.

Benefits of technology

Effectively prevent chemical fertilizer blockage, ensure the uniformity of fertilizer particles and production continuity, and improve the working efficiency of the fertilizer granulator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an anti-blocking structure of a chemical fertilizer granulator, which belongs to the field of chemical fertilizer processing and comprises a transportation assembly, an extrusion mechanism, a cutting device and a granule forming component, the transportation assembly is used for transporting the cut and formed chemical fertilizer particles; and the extruding mechanism is arranged on the upper end face of the particle forming assembly, the space between the extruding mechanism and the particle forming assembly is used for bearing the chemical fertilizer, and the chemical fertilizer is extruded to the lower end face of the particle forming assembly through the extruding mechanism. Chemical fertilizer is placed between the extrusion mechanism and the particle forming assembly, then the extrusion mechanism extrudes the chemical fertilizer, the extruded chemical fertilizer flows to the lower end face of the forming disc through the forming disc, and then the cutting device is adopted for cutting the chemical fertilizer flowing out of the forming disc. And the size of the chemical fertilizer extruded below the forming disc can be adjusted according to the cutting speed of the cutting device, so that the chemical fertilizer is cut into chemical fertilizer particles, and the chemical fertilizer particles fall onto the particle forming assembly and are conveyed out.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical fertilizer processing, in particular to an anti-blocking structure for a chemical fertilizer granulator. Background Technique

[0002] Chemical fertilizers, abbreviated as chemical fertilizers, are fertilizers made by chemical and physical methods and containing one or several nutrient elements required for crop growth. They have the following common characteristics: simple composition, high nutrient content; fast fertilizer efficiency, strong fertilizer strength; some fertilizers have acid-base reactions; generally do not contain organic matter and have no effect on improving soil fertility.

[0003] Chinese Patent Publication No.: (CN216964513U) This columnar chemical fertilizer granulating device is mainly provided with a machine shell. An inner groove of the machine shell is fixedly connected with a shaping cylinder. A central column is rotatably connected to the outside of the shaping cylinder close to the machine shell. A linkage tooth is fixedly connected to the lower end of the central column. A shaping column is fixedly connected to the surface of the central column. A shaping motor is fixedly connected to the lower end of the machine shell. A driving gear is fixedly connected to the output end of the shaping motor. A large gear ring is meshed with the surface of the driving gear. The inner side of the large gear ring is meshed with the linkage tooth. In this columnar chemical fertilizer granulating device, the semi-finished chemical fertilizer is extruded and shaped by the rotation of the shaping columns from small to large, making it more convenient to granulate during production and capable of changing the texture of the chemical fertilizer. The large gear ring drives the linkage gear to rotate simultaneously, so that the semi-finished chemical fertilizer can be evenly extruded, making the production of chemical fertilizer particles more uniform, achieving the effect of tight and uniform texture of chemical fertilizer particles and solving the problem of loose and uneven texture of chemical fertilizer particles.

[0004] However, the above patent still has certain deficiencies. For example, there will be chemical fertilizers remaining in the grooves inside the forming plate after the chemical fertilizers are extruded and formed in the above patent. When the chemical fertilizers are cooled and formed inside the grooves, it will cause the forming plate to be blocked, resulting in changes in the shape of the extruded chemical fertilizers during the manufacture of the next batch of chemical fertilizer particles or the inability to extrude chemical fertilizers. Therefore, an anti-blocking structure for a chemical fertilizer granulator is proposed to solve the above problems. Content of the Utility Model

[0005] In view of one or more of the above defects or improvement requirements in the prior art, the utility model provides an anti-blocking structure for a chemical fertilizer granulator, which has the advantage of preventing blockage.

[0006] To achieve the above object, the utility model provides the following technical solution: An anti-blocking structure for a chemical fertilizer granulator includes: a transportation assembly, an extrusion mechanism, a cutting device, and a particle forming assembly;

[0007] The transportation assembly is used for transporting the cut and formed chemical fertilizer particles;

[0008] The extrusion mechanism is arranged on the upper end face of the particle forming assembly. Between the extrusion mechanism and the particle forming assembly is used to carry fertilizers, and the fertilizers are extruded by the extrusion mechanism to the lower end face of the particle forming assembly;

[0009] The cutting device is arranged on the particle forming assembly and is used to cut the fertilizers located on the lower end face of the particle forming assembly after extrusion;

[0010] The particle forming assembly is arranged on the upper end face of the transportation assembly. The particle forming assembly includes a forming disk. The fertilizers pressurized through the forming disk flow to the lower end face of the forming disk, and then the fertilizers located on the lower end face of the forming disk are cut by the cutting device to form fertilizer particles.

[0011] As a further improvement of the present utility model, the transportation assembly, the conveyor belt;

[0012] The conveyor belt is used to transport the fertilizer particles that have fallen after cutting, and a cooler is arranged inside the conveyor belt and is used to quickly cool and form the fertilizer particles that fall onto the conveyor belt.

[0013] As a further improvement of the present utility model, the particle forming assembly also includes: a lower housing;

[0014] The lower housing is arranged on the upper end face of the transportation assembly, and the upper end face of the lower housing is in contact with the lower end face of the extrusion mechanism;

[0015] The forming disk is arranged inside the lower housing, and between the forming disk and the cutting device is used to carry fertilizers.

[0016] As a further improvement of the present utility model, a number of forming holes are arranged inside the forming disk;

[0017] The diameter, height, etc. of the forming holes can be arbitrarily set by those skilled in the art, and fertilizers are pressurized through forming holes of different diameters to form particles of different sizes.

[0018] As a further improvement of the present utility model, the extrusion mechanism includes: an upper housing, a driving cylinder, an extrusion disk, a pushing disk;

[0019] The upper housing is arranged on the upper end face of the lower housing; the driving cylinder is arranged on the upper end face of the upper housing, and the output end extends into the upper housing;

[0020] The extrusion disk is slidably arranged inside the upper housing; the pushing disk is arranged on the upper end face of the extrusion disk, and the other end is connected to the output end of the driving cylinder.

[0021] As a further improvement of the present utility model, a number of insertion rods and a number of springs are arranged on the pushing disk;

[0022] The upper ends of the number of insertion rods are all arranged on the lower end face of the pushing disk, and the other ends all extend into the extrusion disk;

[0023] A number of springs, equal in number to the number of the springs, are respectively sleeved outside a number of inserting rods, and both ends are respectively connected to the opposite sides of a pushing plate and a pressing plate.

[0024] As a further improvement of the present utility model, a number of slots are provided on the pressing plate;

[0025] The number and size of the slots, forming holes and inserting rods are the same; the lower end of the inserting rod can be inserted into the forming hole to push out the fertilizer adhered inside the forming hole by inserting the inserting rod into the forming hole.

[0026] Generally speaking, compared with the prior art, the beneficial effects of the above technical solution conceived by the present utility model include:

[0027] In this utility model, the fertilizer is placed between the extrusion mechanism and the particle forming assembly, and then the fertilizer is extruded by the extrusion mechanism, so that the extruded fertilizer flows to the lower end surface of the forming plate through the forming plate, and then the flowing fertilizer is cut by a cutting device, and the size of the fertilizer extruded below the forming plate can be adjusted according to the cutting speed of the cutting device, so as to form fertilizer particles after cutting and drop onto the particle forming assembly for transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a schematic structural diagram of the present utility model;

[0029] Figure 2 is a schematic structural diagram of the extrusion mechanism of the present utility model;

[0030] Figure 3 is a schematic structural diagram of the particle forming assembly of the present utility model.

[0031] In all the drawings, the same reference numerals represent the same technical features, specifically: 1. Transportation assembly; 11. Conveyor belt; 2. Extrusion mechanism; 21. Upper housing; 22. Driving cylinder; 23. Pressing plate; 231. Slots; 24. Pushing plate; 25. Inserting rod; 26. Spring; 3. Cutting device; 4. Particle forming assembly; 41. Lower housing; 42. Forming plate; 43. Forming hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0033] In the embodiment, from Figure 1Provided is an anti-blocking structure for a fertilizer granulator, which may optionally but not limited to include: a transportation assembly 1, an extrusion mechanism 2, a cutting device 3, and a particle forming assembly 4;

[0034] The transportation assembly 1 is used to transport the fertilizer particles after cutting and forming;

[0035] The extrusion mechanism 2 is arranged on the upper end face of the particle forming assembly 4. Between the extrusion mechanism 2 and the particle forming assembly 4 is used to carry the fertilizer, and the fertilizer is extruded by the extrusion mechanism 2 to the lower end face of the particle forming assembly 4;

[0036] The cutting device 3 is arranged on the particle forming assembly 4 and is used to cut the fertilizer located on the lower end face of the particle forming assembly 4 after extrusion;

[0037] The particle forming assembly 4 is arranged on the upper end face of the transportation assembly 1. The particle forming assembly 4 includes a forming disk 42. The fertilizer pressurized through the forming disk 42 flows to the lower end face of the forming disk 42, and then the fertilizer located on the lower end face of the forming disk 42 is cut by the cutting device 3 to form fertilizer particles.

[0038] In this embodiment, an anti-blocking structure of a fertilizer granulator of the present utility model is provided. The fertilizer is placed between the extrusion mechanism 2 and the particle forming assembly 4, and then the fertilizer is extruded by the extrusion mechanism 2. The extruded fertilizer flows through the forming disk 42 to the lower end face of the forming disk 42, and then the cutting device 3 is used to cut the flowing fertilizer. Moreover, the size of the fertilizer extruded below the forming disk 42 can be adjusted according to the cutting speed of the cutting device 3, so as to form fertilizer particles after cutting and drop onto the particle forming assembly 4 for transportation out.

[0039] I. Transportation assembly 1

[0040] Preferably, as Figure 1 shown, the transportation assembly 1 may optionally but not limited to include a conveyor belt 11;

[0041] The conveyor belt 11 is used to transport the cut and dropped fertilizer particles out, and optionally but not limited to a cooler is provided inside the conveyor belt 11 for quickly cooling and forming the fertilizer particles dropped onto the conveyor belt 11.

[0042] II. Particle forming assembly 4

[0043] Preferably, as Figure 3 shown, the particle forming assembly 4 may also optionally but not limited to include: a lower housing 41;

[0044] The lower housing 41 is arranged on the upper end face of the transportation assembly 1, and the upper end face of the lower housing 41 is in contact with the lower end face of the extrusion mechanism 2;

[0045] The forming tray 42 is disposed inside the lower housing 41, and the space between the forming tray 42 and the cutting device 3 is used to carry fertilizers.

[0046] More preferably, as Figure 3 shown, inside the forming tray 42, optionally but not limited to, there are several forming holes 43;

[0047] The diameter, height, etc. of the forming holes 43 can be arbitrarily set by those skilled in the art, and fertilizers are pressed through the forming holes 43 with different diameters to form granules of different sizes.

[0048] Preferably, as Figure 2 shown, the extrusion mechanism 2 optionally but not limited to includes: an upper housing 21, a driving cylinder 22, an extrusion disc 23, and a push disc 24;

[0049] The upper housing 21 is disposed on the upper end surface of the lower housing 41; the driving cylinder 22 is disposed on the upper end surface of the upper housing 21, and its output end extends inside the upper housing 21;

[0050] The extrusion disc 23 is slidably disposed inside the upper housing 21; the push disc 24 is disposed on the upper end surface of the extrusion disc 23, and the other end is connected to the output end of the driving cylinder 22.

[0051] More preferably, as Figure 2 shown, on the push disc 24, optionally but not limited to, there are several insertion rods 25 and several springs 26;

[0052] The upper ends of the several insertion rods 25 are all disposed on the lower end surface of the push disc 24, and the other ends all extend inside the extrusion disc 23;

[0053] The several springs 26 are equal in number to the several springs 26, and are respectively sleeved outside the several insertion rods 25, and both ends are respectively connected to the opposite sides of the push disc 24 and the extrusion disc 23.

[0054] More preferably, as Figure 2 shown, several slots 231 are formed on the extrusion disc 23;

[0055] The number and size of the slots 231, the forming holes 43, and the insertion rods 25 are the same; the lower ends of the insertion rods 25 can be inserted into the forming holes 43 to push out the fertilizers adhered inside the forming holes 43 by inserting the insertion rods 25 into the forming holes 43.

[0056] In this embodiment, multiple specific embodiments of the extrusion mechanism 2 and the granule forming assembly 4 are given. The chemical fertilizer is placed between the forming disc 42 and the extrusion disc 23, and then the driving cylinder 22 drives the push disc 24 to push the extrusion disc 23 to extrude the chemical fertilizer. When the chemical fertilizer is extruded, it will be extruded through the forming holes 43 on the forming disc 42 to the lower end face of the forming disc 42, and then the extruded chemical fertilizer is cut by the cutting device 3 to form chemical fertilizer granules. When all the chemical fertilizers between the forming disc 42 and the upper housing 21 are extruded below the forming disc 42 and cut, the extrusion disc 23 is in contact with the forming disc 42. When the driving cylinder 22 continues to push the push disc 24, it drives the insertion rod 25 located inside the extrusion disc 23 to move downward and squeeze the spring 26. After the spring 26 is pushed downward, it will insert into the slot 231 to push out the chemical fertilizer remaining inside the slot 231, thus preventing the problem of blockage caused by the chemical fertilizer being formed and fixed inside the slot 231.

[0057] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the process, method, article or device including the said element.

[0058] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-clogging structure for a chemical fertilizer granulator, characterized in that, Comprising: A transportation assembly (1), an extrusion mechanism (2), a cutting device (3), and a granule forming assembly (4); The transportation assembly (1) is used for transporting the cut and formed chemical fertilizer granules. The extrusion mechanism (2) is arranged on the upper end face of the granule forming assembly (4). Between the extrusion mechanism (2) and the granule forming assembly (4), it is used to carry the chemical fertilizer, and the chemical fertilizer is extruded by the extrusion mechanism (2) to the lower end face of the granule forming assembly (4). The cutting device (3) is arranged on the granule forming assembly (4) and is used for cutting the chemical fertilizer located on the lower end face of the granule forming assembly (4) after extrusion. The granule forming assembly (4) is arranged on the upper end face of the transportation assembly (1). The granule forming assembly (4) includes a forming disk (42). The chemical fertilizer pressurized through the forming disk (42) flows to the lower end face of the forming disk (42), and then the chemical fertilizer located on the lower end face of the forming disk (42) is cut by the cutting device (3) to form chemical fertilizer granules.

2. The anti-clogging structure of the fertilizer granulator according to claim 1, wherein, The transportation assembly (1), a conveyor belt (11); The conveyor belt (11) is used for transporting the cut and fallen chemical fertilizer granules out, and a cooler is arranged inside the conveyor belt (11) for quickly cooling and forming the chemical fertilizer granules falling on the conveyor belt (11).

3. The anti-clogging structure of the fertilizer granulator according to claim 1, characterized in that, The granule forming assembly (4) also includes: a lower housing (41); The lower housing (41) is arranged on the upper end face of the transportation assembly (1), and the upper end face of the lower housing (41) is in contact with the lower end face of the extrusion mechanism (2). The forming disk (42) is arranged inside the lower housing (41). Between the forming disk (42) and the cutting device (3), it is used to carry the chemical fertilizer.

4. The anti-clogging structure of the fertilizer granulator according to claim 3, characterized in that, A number of forming holes (43) are arranged inside the forming disk (42); The diameter and height of the forming holes (43) can be arbitrarily set by those skilled in the art. Different-sized granules are formed by the chemical fertilizer pressurized through the forming holes (43) with different diameters.

5. The anti-blocking structure of the fertilizer granulator according to claim 3, characterized in that, The extrusion mechanism (2): an upper housing (21), a driving cylinder (22), an extrusion disk (23), and a push disk (24); The upper housing (21) is arranged on the upper end face of the lower housing (41); the driving cylinder (22) is arranged on the upper end face of the upper housing (21), and the output end extends into the upper housing (21). The extrusion disk (23) is slidably arranged inside the upper housing (21); the push disk (24) is arranged on the upper end face of the extrusion disk (23), and the other end is connected to the output end of the driving cylinder (22).

6. The anti-blocking structure of the fertilizer granulator according to claim 5, characterized in that, On the push disk (24), a number of insertion rods (25) and a number of springs (26) are arranged; The upper ends of the number of insertion rods (25) are all arranged on the lower end face of the push disk (24), and the other ends all extend into the extrusion disk (23). The number of springs (26) is equal to the number of the number of springs (26), and they are respectively sleeved outside the number of insertion rods (25), and the two ends are respectively connected to the opposite sides of the push disk (24) and the extrusion disk (23).

7. The anti-clogging structure of the fertilizer granulator according to claim 6, characterized in that, A number of slots (231) are opened on the extrusion disk (23); The number and size of the slots (231), forming holes (43), and insertion rods (25) are the same; the lower end of the insertion rod (25) can be inserted into the forming hole (43) to push out the fertilizer adhered inside the forming hole (43) by inserting the insertion rod (25) into the forming hole (43).

Citation Information

Patent Citations

  • Columnar chemical fertilizer granulating device

    CN216964513U