Device for removing cobalt and nickel in manganese sulfate solution

By introducing a reactant addition and heating mechanism into the manganese sulfate solution treatment device, the problem of incomplete removal of cobalt nickel is solved, the precise addition of reactant and stable temperature control are achieved, and the purification effect and slag treatment efficiency are improved.

CN223128032UActive Publication Date: 2025-07-22QINZHOU NANHAI CHEM CO LTD
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Patent Information

Application Number
CN202422285111.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-22
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The prior art is not thoroughly removed in manganese sulfate solution, and the lack of reactant addition and temperature control mechanisms lead to poor purification effect.

Method used

A device including a reactant addition mechanism, a stirring mechanism and a heating mechanism is designed. The reactant is added accurately through a funnel, a liquid inlet tube, a flowmeter and a solenoid valve, and the stirring shaft and a stirring rod are driven by a driving motor to control the temperature. The temperature is controlled by combining a temperature inductor and an electric heating tube to ensure the uniformity and stability of the reaction solution.

Benefits of technology

It realizes the precise addition of reactant and real-time control of temperature, improves the removal efficiency and purification effect of cobalt nickel in manganese sulfate solution, and facilitates the discharge and recovery of slag materials.

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Abstract

The utility model relates to the technical field of manganese sulfate solution treatment, in particular to a device for removing cobalt and nickel in a manganese sulfate solution, which comprises a reactant adding mechanism, a stirring mechanism, a heating mechanism, an operation barrel, a funnel, a liquid inlet pipe, a flow meter and an electromagnetic valve, a worker can conveniently and accurately add reactants into the stirring barrel according to the matching comparison, so that the operation effect is improved. The driving motor arranged on the stirring mechanism drives the upper stirring shaft and the upper stirring rod to rotate, so that the lower stirring shaft and the lower stirring rod which are fixedly connected with the upper stirring shaft synchronously rotate, an additive and a reacted solution are fully mixed and react, and the operation efficiency and the operation quality of the device are improved. And through a temperature sensor, a heating cavity, an electric heating tube and a wiring terminal which are arranged on the heating mechanism, an operator can conveniently control the temperature of a solution in the stirring barrel in real time, the temperature stability of the reaction solution is guaranteed, and therefore the operation effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of manganese sulfate solution treatment, in particular to a device for removing cobalt and nickel in manganese sulfate solution. Background Technique

[0002] Metallic manganese is an important industrial raw material. The electrolysis method is one of the methods to obtain metallic manganese. Its basic steps are as follows: First, manganese ore is used as the raw material, which is crushed and then added with sulfuric acid to make a manganese-containing leaching solution, namely manganese sulfate solution. Then, the manganese sulfate solution is subjected to impurity removal treatment and used as the electrolyte for electrolysis to obtain metallic manganese. In the production of electrolytic manganese, the cobalt and nickel contained in the raw material manganese ore have a great influence on the production process of electrolytic manganese, and they are harmful elements that must be removed during the production process of electrolytic manganese. At present, the electrolytic manganese industry mostly uses the flocculation precipitation method to remove cobalt and nickel impurities, that is, a flocculant is added to the manganese sulfate solution to make the impurities in the solution flocculate and precipitate. However, this method is only suitable for the preliminary purification of solutions containing a large amount of impurity ions, and the purification effect is not complete, and it cannot separate and recover cobalt and nickel well.

[0003] As disclosed in a device for separating cobalt and nickel in manganese sulfate solution with the authorization announcement number CN217324229U, it includes a kettle body and a rotating rod. The rotating rod is vertically rotatably installed in the middle of the kettle body, and a stirring rod is fixed on the outer circle of the rotating rod. There are multiple stirring rods. A vertical rod is vertically fixed inside the right side of the kettle body, and a sleeve ring is slidably sleeved on the outer circle of the vertical rod, and an airbag is fixed on the outer circle below the sleeve ring. In the utility model, a vertical rod is vertically arranged inside the kettle body, a sleeve ring that can slide up and down is sleeved on its outer circle, and an airbag is fixed below it, so that two temperature sensors are installed above and below the installation rod. Since the airbag can always make the sleeve ring float on the surface of the solution, the two temperature sensors can always be located inside the kettle body above the solution and inside the solution, and can respectively monitor the temperature of the solution and inside the kettle body, and can obtain a more accurate monitoring effect on the temperature of the solution and inside the kettle body. However, this utility model lacks a heating mechanism and a reactant adding mechanism, which is not convenient for the reactant addition ratio and temperature control of the device. Therefore, we propose a device for removing cobalt and nickel in manganese sulfate solution, which solves the problems of reactant addition and temperature control of the device and improves the use convenience and processing effect of the device. Content of the Utility Model

[0004] The purpose of the utility model is to provide a device for removing cobalt and nickel in manganese sulfate solution to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A device for removing cobalt and nickel from a manganese sulfate solution, comprising a reactant adding mechanism, a stirring mechanism, a heating mechanism and an operation cylinder. The reactant adding mechanism is located at the top of the operation cylinder, the stirring mechanism is located inside the operation cylinder, the heating mechanism is located outside the stirring mechanism. One side of the operation cylinder is provided with a feed inlet, and the other side is provided with a discharge outlet. The bottom end of the operation cylinder is designed in a conical shape and is provided with a slag discharge outlet. A controller is installed outside the operation cylinder. The reactant adding mechanism includes a funnel, a liquid inlet pipe, a flow meter and a solenoid valve. The bottom end of the funnel is fixedly connected to the liquid inlet pipe. The liquid inlet pipe is fixedly installed at the top of the operation cylinder and its bottom end extends into the stirring cylinder. The flow meter and the solenoid valve are fixedly installed outside the liquid inlet pipe.

[0007] Preferably, the stirring mechanism includes a stirring cylinder, a driving motor, an upper stirring shaft, a mounting sleeve, upper stirring rods, a limiting bracket, a lower stirring shaft and lower stirring rods. The stirring cylinder is fixedly installed inside the operation cylinder, and the driving motor is fixedly installed at the top of the operation cylinder.

[0008] Preferably, the top end of the upper stirring shaft is fixedly connected to the output end of the driving motor and is rotatably connected to the inner top ends of the operation cylinder and the stirring cylinder. The bottom end of the upper stirring shaft is rotatably connected to the limiting bracket, and the limiting bracket is fixedly installed on the inner wall of the stirring cylinder.

[0009] Preferably, the top end of the lower stirring shaft is fixedly connected to the bottom end of the upper stirring shaft. The upper stirring rods are fixedly installed on both sides of the upper stirring shaft through the mounting sleeves, and the lower stirring rods are fixedly installed on both sides of the lower stirring shaft through the mounting sleeves.

[0010] Preferably, the heating mechanism includes a temperature sensor, a heating chamber, an electric heating tube and a terminal block. There are 2 temperature sensors. One is fixedly installed at the inner top end of the stirring cylinder, and the other is fixedly installed at the top end of the limiting bracket.

[0011] Preferably, the cavity between the stirring cylinder and the operation cylinder is the heating chamber. The electric heating tube is fixedly installed inside the heating chamber, and terminal blocks are arranged at both ends of the electric heating tube.

[0012] Preferably, the controller is electrically connected to the driving motor, the temperature sensor, the solenoid valve and the electric heating tube.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] 1. The cobalt and nickel removal device in a manganese sulfate solution facilitates the staff to accurately add the reactant into the stirring cylinder according to the ratio through the funnel, inlet pipe, flowmeter and solenoid valve set by the reactant adding mechanism, thereby improving the operation effect of the device. Through the conical design at the bottom of the operation cylinder and the slag discharge port set at the bottom, the slag precipitated after the reaction of the manganese sulfate solution can be discharged, facilitating the subsequent use of the device and the recovery of slag. Through the driving motor set by the stirring mechanism to drive the upper stirring shaft and the upper stirring rod to rotate, the lower stirring shaft and the lower stirring rod fixedly connected to the upper stirring shaft rotate synchronously, enabling the full mixing and reaction of the additive and the solution to be reacted, thereby improving the operation efficiency and operation quality of the device.

[0015] 2. The cobalt and nickel removal device in a manganese sulfate solution facilitates the operator to monitor the temperature of the solution inside the stirring cylinder in real time through the temperature sensor, heating chamber, electric heating tube and terminal block set by the heating mechanism, which is beneficial to ensuring the temperature stability of the reaction solution and thus improving the operation effect. Description of the Drawings

[0016] Figure 1 is the overall structural schematic diagram of the present utility model;

[0017] Figure 2 is the internal structural schematic diagram of the present utility model;

[0018] Figure 3 is the present utility model Figure 2 the enlarged schematic diagram at A in;

[0019] Figure 4 is the present utility model Figure 2 the enlarged schematic diagram at B in.

[0020] In the figure: 100, operation cylinder; 101, feed inlet; 102, discharge outlet; 103, slag discharge port; 104, controller; 200, funnel; 201, inlet pipe; 202, flowmeter; 203, solenoid valve; 300, stirring cylinder; 301, driving motor; 302, upper stirring shaft; 303, mounting sleeve; 304, upper stirring rod; 305, limiting bracket; 306, lower stirring shaft; 307, lower stirring rod; 400, temperature sensor; 401, heating chamber; 402, electric heating tube; 403, terminal block. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4 as shown, a technical solution provided by the present utility model:

[0023] A cobalt and nickel removal device in a manganese sulfate solution, comprising a reactant addition mechanism, a stirring mechanism, a heating mechanism, and an operation cylinder 100. The reactant addition mechanism is located at the top of the operation cylinder 100, the stirring mechanism is located inside the operation cylinder 100, the heating mechanism is located outside the stirring mechanism. One side of the operation cylinder 100 is provided with a feed port 101, and the other side is provided with a discharge port 102. The bottom end of the operation cylinder 100 is designed to be conical and is provided with a slag discharge port 103. A controller 104 is installed outside the operation cylinder 100. The reactant addition mechanism includes a funnel 200, a liquid inlet pipe 201, a flow meter 202, and a solenoid valve 203. The bottom end of the funnel 200 is fixedly connected to the liquid inlet pipe 201. The liquid inlet pipe 201 is fixedly installed at the top of the operation cylinder 100 and its bottom end extends into the stirring cylinder 300. The flow meter 202 and the solenoid valve 203 are fixedly installed outside the liquid inlet pipe 201.

[0024] In this embodiment, preferably, the stirring mechanism includes a stirring cylinder 300, a driving motor 301, an upper stirring shaft 302, a mounting sleeve 303, upper stirring rods 304, a limiting bracket 305, a lower stirring shaft 306, and lower stirring rods 307. The stirring cylinder 300 is fixedly installed inside the operation cylinder 100, and the driving motor 301 is fixedly installed at the top of the operation cylinder 100.

[0025] In this embodiment, preferably, the top end of the upper stirring shaft 302 is fixedly connected to the output end of the driving motor 301 and is rotatably connected to the inner top ends of the operation cylinder 100 and the stirring cylinder 300. The bottom end of the upper stirring shaft 302 is rotatably connected to the limiting bracket 305, and the limiting bracket 305 is fixedly installed on the inner wall of the stirring cylinder 300.

[0026] In this embodiment, preferably, the top end of the lower stirring shaft 306 is fixedly connected to the bottom end of the upper stirring shaft 302. The upper stirring rods 304 are fixedly installed on both sides of the upper stirring shaft 302 through the mounting sleeve 303. The lower stirring rods 307 are fixedly installed on both sides of the lower stirring shaft 306 through the mounting sleeve 303.

[0027] In this embodiment, preferably, the heating mechanism includes a temperature sensor 400, a heating chamber 401, an electric heating tube 402, and a terminal block 403. There are two temperature sensors 400, one of which is fixedly installed at the top end inside the mixing cylinder 300, and the other is fixedly installed at the top end of the limit bracket 305.

[0028] In this embodiment, preferably, the cavity between the mixing cylinder 300 and the working cylinder 100 is the heating chamber 401. The electric heating tube 402 is fixedly installed inside the heating chamber 401, and terminal blocks 403 are arranged at both ends of the electric heating tube 402.

[0029] In this embodiment, preferably, the controller 104 is electrically connected to the drive motor 301, the temperature sensor 400, the solenoid valve 203, and the electric heating tube 402.

[0030] When the cobalt and nickel removal device in a manganese sulfate solution of this embodiment is in use, through the funnel 200, the liquid inlet pipe 201, the flow meter 202, and the solenoid valve 203 provided by the reactant adding mechanism, it is convenient for the staff to add the reactant into the mixing cylinder 300 more precisely according to the ratio, thereby improving the operation effect of the device. Through the conical design at the bottom end of the working cylinder 100 and the slag discharge port 103 provided at the bottom end, the slag precipitated after the reaction of the manganese sulfate solution can be discharged, facilitating the subsequent use of the device and the recovery of the slag. Through the drive motor 301 provided by the stirring mechanism to drive the upper stirring shaft 302 and the upper stirring rod 304 to rotate, the lower stirring shaft 306 and the lower stirring rod 307 fixedly connected to the upper stirring shaft 302 rotate synchronously, enabling the additive and the solution to be reacted to be fully mixed and reacted, thereby improving the operation efficiency and operation quality of the device. Through the temperature sensor 400, the heating chamber 401, the electric heating tube 402, and the terminal block 403 provided by the heating mechanism, it is convenient for the operator to monitor the temperature of the solution inside the mixing cylinder 300 in real time, which is beneficial to ensuring the temperature stability of the reaction solution, thereby improving the operation effect.

[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for removing cobalt and nickel from a manganese sulfate solution, comprising a reactant addition mechanism, a stirring mechanism, a heating mechanism and an operation cylinder (100), characterized in that: The reagent adding mechanism is located at the top of the working cylinder (100), the stirring mechanism is located inside the working cylinder (100), the heating mechanism is located outside the stirring mechanism. One side of the working cylinder (100) is provided with a feed inlet (101), and the other side is provided with a discharge outlet (102). The bottom end of the working cylinder (100) is designed in a conical shape and is provided with a slag discharge outlet (103). A controller (104) is installed outside the working cylinder (100). The reagent adding mechanism includes a funnel (200), a liquid inlet pipe (201), a flow meter (202) and a solenoid valve (203). The bottom end of the funnel (200) is fixedly connected to the liquid inlet pipe (201). The liquid inlet pipe (201) is fixedly installed at the top of the working cylinder (100) and its bottom end extends into the stirring cylinder (300). The flow meter (202) and the solenoid valve (203) are fixedly installed outside the liquid inlet pipe (201).

2. The cobalt and nickel removal device in a manganese sulfate solution according to claim 1, wherein: The stirring mechanism includes a stirring cylinder (300), a driving motor (301), an upper stirring shaft (302), a mounting sleeve (303), upper stirring rods (304), a limiting bracket (305), a lower stirring shaft (306) and lower stirring rods (307). The stirring cylinder (300) is fixedly installed inside the working cylinder (100), and the driving motor (301) is fixedly installed at the top of the working cylinder (100).

3. The cobalt and nickel removal device in a manganese sulfate solution according to claim 2, characterized in that: The top end of the upper stirring shaft (302) is fixedly connected to the output end of the driving motor (301) and is rotatably connected to the inner top ends of the working cylinder (100) and the stirring cylinder (300). The bottom end of the upper stirring shaft (302) is rotatably connected to the limiting bracket (305), and the limiting bracket (305) is fixedly installed on the inner wall of the stirring cylinder (300).

4. The cobalt and nickel removal device in a manganese sulfate solution according to claim 2, characterized in that: The top end of the lower stirring shaft (306) is fixedly connected to the bottom end of the upper stirring shaft (302). The upper stirring rods (304) are fixedly installed on both sides of the upper stirring shaft (302) through the mounting sleeve (303). The lower stirring rods (307) are fixedly installed on both sides of the lower stirring shaft (306) through the mounting sleeve (303).

5. The cobalt and nickel removal device in a manganese sulfate solution according to claim 1, wherein: The heating mechanism includes a temperature sensor (400), a heating chamber (401), electric heating tubes (402) and terminal blocks (403). There are two temperature sensors (400). One is fixedly installed at the inner top end of the stirring cylinder (300), and the other is fixedly installed at the top end of the limiting bracket (305).

6. The cobalt and nickel removal device in a manganese sulfate solution according to claim 5, characterized in that: The cavity between the stirring cylinder (300) and the working cylinder (100) is the heating chamber (401). The electric heating tubes (402) are fixedly installed inside the heating chamber (401), and terminal blocks (403) are provided at both ends of the electric heating tubes (402).

7. The cobalt-nickel removal device in a manganese sulfate solution according to claim 1, characterized in that: The controller (104) is electrically connected to the driving motor (301), the temperature sensor (400), the solenoid valve (203) and the electric heating tubes (402).

Citation Information

Patent Citations

  • Equipment for separating cobalt and nickel in manganese sulfate solution

    CN217324229U