Germ rice bran removing device

Abstract

The utility model discloses a germ rice bran removing device, particularly relates to the field of rice processing equipment, and can solve the technical problems that in the prior art, an existing rice bran removing device is not thorough enough in the aspect of separating rice bran in rice, so that the rice bran is still likely to be left in the treated rice, and the rice bran is not completely separated. According to the rice husking device, the problems that the husked rice cannot be effectively removed, and rice husks attached to the surfaces of the rice cannot be effectively removed are solved, and the husked rice can be preliminarily ground by the grinding component so as to remove the husks. Meanwhile, friction force is generated through the interaction of a roller ring, a roller strip and a first mesh which are installed on the rotating roller, so that a rice bran layer is removed, the primarily-treated rice is discharged through a first discharging hopper, and the remaining rice containing rice bran skin flows into a separating part through a flow guide pipe. In the separation part, rice bran and white rice are effectively separated through strong airflow, and the rice bran and the white rice collide with a second mesh. Separated rice bran is discharged through the first discharging cover, and white rice is discharged through the second discharging cover, so that efficient removal of impurities is ensured.

Description

Technical Field

[0001] The utility model relates to the field of rice processing equipment, and particularly relates to a device for removing germ, rice bran and husk. Background Art

[0002] After processes such as cleaning, dehusking, milling, and finished product finishing, paddy rice is transformed into the well-known rice, which is an important part of traditional Chinese food culture. Rice contains about 64% of the nutrients in paddy rice and more than 90% of the nutrients required by the human body. In addition to rich carbohydrates, rice also contains protein, fat, vitamins, and various minerals, providing comprehensive nutritional support for the human body. However, during the hulling and processing of rice, the mixing of rice bran will reduce the quality of rice and affect its edible value. Therefore, in order to remove the rice bran inside the rice, a separation device is usually used for cleaning.

[0003] Nevertheless, the current rice bran removal devices still have limitations in practical applications. These devices are not thorough enough in separating rice bran from rice, resulting in possible residual rice bran in the processed rice, and they cannot effectively remove the paddy husk attached to the surface of the rice, thus affecting the overall quality of the rice. Summary of the Utility Model

[0004] In order to solve the problems existing in the prior art that the current rice bran removal devices are not thorough enough in separating rice bran from rice, resulting in possible residual rice bran in the processed rice, and they cannot effectively remove the paddy husk attached to the surface of the rice, this application provides a device for removing germ, rice bran and husk to solve the above problems.

[0005] In order to achieve the above object, the technical solution adopted in this application is as follows:

[0006] A device for removing germ, rice bran and husk includes an upper frame body and a lower frame body which are connected to each other up and down. The top of the upper frame body is provided with a feed inlet. A grinding component is further arranged inside the upper frame body. One end of the grinding component is rotationally connected to a driving component arranged inside the lower frame body;

[0007] One end of the upper frame body far away from the driving component is provided with a first discharge port and a blanking port. A first discharge hopper is connected to the outside of the first discharge port. A diversion pipe is communicated with the outside of the blanking port. A separation component is connected to the top of the diversion pipe. The discharge end of the separation component is communicated with a second discharge hopper;

[0008] The second discharge hopper includes a first discharge cover and a second discharge cover which are vertically arranged. A second mesh sheet is further arranged in the vertical cavity of the first discharge cover and the second discharge cover.

[0009] As a further improvement of the present utility model, the upper frame body includes a first outer casing, a first cover casing and a second cover casing. The first cover casing and the second cover casing are respectively installed at both ends of the first outer casing. The first discharge port is opened at the bottom of the first cover casing. The first discharge hopper is communicated with the first cover casing through the first discharge port. Both ends of the grinding component are rotatably arranged in the bearing seats installed inside the first cover casing and the second cover casing.

[0010] As a further improvement of the present utility model, the lower frame body includes a second outer casing. The end face of the second outer casing facing away from the second discharge hopper is an open face. A pair of opening and closing plates are hinged inside the open face, and pull handles are arranged inside both of the opening and closing plates.

[0011] As a further improvement of the present utility model, the driving component includes a driving motor and a belt tensioning component. The driving motor is fixedly connected to the bottom of the second outer casing. The driving shaft of the driving motor is rotationally connected to the grinding component through the belt tensioning component.

[0012] As a further improvement of the present utility model, the grinding component includes a rotating roller and a first mesh sheet. Both ends of the rotating roller are rotatably arranged in the bearing seats installed inside the first cover casing and the second cover casing, and are rotationally connected to the belt tensioning component. At least two first mesh sheets are provided and are in the shape of a curved panel. A plurality of through holes are opened on the surface of the first mesh sheet. Among them, the two first mesh sheets are arranged in a surrounding manner inside the first outer casing. Both ends of the first mesh sheet are respectively fixedly connected to the inner bottom surfaces of the first cover casing and the second cover casing. A plurality of roller rings for conveying materials and a plurality of roller bars for grinding are respectively arranged on the surface of the rotating roller close to the feed port and the surface away from the feed port.

[0013] As a further improvement of the present utility model, the roller rings are fixedly arranged around the surface of the rotating roller in rows, the roller bars are fixedly arranged in a circumferential and integral bending manner on the surface of the rotating roller, and the roller bars are in the shape of blades.

[0014] As a further improvement of the present utility model, the diversion pipe is a flexible hose, the separation component is a centrifugal fan. One end of the diversion pipe is communicated with the air inlet of the centrifugal fan, and the second discharge hopper is communicated with the air outlet of the centrifugal fan.

[0015] As a further improvement of the present utility model, the first discharge port is opened at the top of the first outer casing. A feed hopper is arranged outside the first discharge port, and the feed hopper is in the shape of a funnel.

[0016] The technical solution provided by the present utility model has the following advantages and effects compared with the prior art:

[0017] 1. In this application, the staff pours the dehulled rice into the feed hopper, and the dehulled rice falls from the feed hopper into the grinding component inside the upper frame body. This component performs preliminary grinding on the dehulled rice to remove the bran. At the same time, the interaction between the roller rings and bars installed on the rotating roller and the first mesh sheet generates frictional force to remove the rice bran layer. The white rice that has completed the preliminary treatment is discharged through the first discharge hopper. The white rice containing rice bran after being screened by the first mesh sheet flows into the separation component through the diversion pipe. In the separation component, a strong air flow is used to effectively separate the rice bran from the white rice and make it collide with the second mesh sheet. The separated rice bran is discharged through the first discharge cover, while the white rice is discharged through the second discharge cover, thus ensuring the efficient removal of impurities. Brief Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 is the axonometric view of the present utility model.

[0020] Figure 2 is the axonometric view of another angle of the present utility model.

[0021] Figure 3 is the front view of the present utility model.

[0022] Figure 4 is the left view of the present utility model.

[0023] Figure 5 is Figure 4 the sectional view along the cutting symbol A - A.

[0024] Figure 6 is the axonometric view of the present utility model with the upper frame body hidden.

[0025] Figure 7 is the axonometric view of another angle of the present utility model with the upper frame body hidden.

[0026] Figure 8 is the front view of the present utility model with the upper frame body hidden.

[0027] Figure 9 is the axonometric view of the second discharge hopper in the present utility model.

[0028] In the figure: 10, upper frame body; 110, first outer housing; 120, first housing cover; 130, second housing cover; 20, lower frame body; 210, second outer housing; 220, opening and closing plate; 230, handle; 30, feeding hopper; 40, driving component; 410, driving motor; 420, belt tensioning component; 50, grinding component; 510, rotating roller; 520, first mesh sheet; 530, roller ring; 540, roller bar; 60, diversion pipe; 70, separation component; 80, first discharge hopper; 90, second discharge hopper; 910, first discharge cover; 920, second discharge cover; 930, second mesh sheet. Detailed implementation manners

[0029] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Apparently, the described embodiments are some but not all of the embodiments of the present application. The components of the embodiments of the present application usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application claimed, but merely represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the scope of protection of the present application.

[0031] It should be noted that: like reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0032] In the description of the present application, it should be noted that if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this application is usually placed when in use. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present application. In addition, in the description of the present application, if terms such as "first", "second", etc. are used only for distinguishing descriptions, they cannot be understood as indicating or implying relative importance.

[0033] In addition, in the description of the present application, if terms such as "horizontal" and "vertical" appear, it does not mean that the components are required to be absolutely horizontal or hanging vertically, but they can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and it does not mean that the structure must be completely horizontal, but it can be slightly inclined.

[0034] In the description of the present application, it should also be noted that unless otherwise clearly specified and limited, if terms such as "set", "installed", "connected", and "connected" appear, they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0035] Embodiment:

[0036] A germinated rice bran removal device includes an upper frame body 10 and a lower frame body 20 that are connected to each other up and down. The top of the upper frame body 10 is provided with a feed inlet. A milling component 50 is further arranged inside the upper frame body 10. One end of the milling component 50 is rotationally connected to a driving component 40 arranged inside the lower frame body 20;

[0037] One end of the upper frame body 10 away from the driving component 40 is provided with a first discharge port and a blanking port. A first discharge hopper 80 is connected to the outside of the first discharge port. A diversion pipe 60 is communicated with the outside of the blanking port. A separation component 70 is connected to the top of the diversion pipe 60. The discharge end of the separation component 70 is communicated with a second discharge hopper 90;

[0038] The second discharge hopper 90 includes a first discharge cover 910 and a second discharge cover 920. The first discharge cover 910 and the second discharge cover 920 are vertically arranged. A second mesh sheet 930 is further arranged in the vertical cavity of the first discharge cover 910 and the second discharge cover 920.

[0039] It should be noted that the milling component 50 can perform preliminary milling on the shelled rice to remove the bran. The white rice containing bran after preliminary screening flows into the separation component 70 through the diversion pipe 60. The strong air flow of the separation component 70 effectively separates the bran from the white rice, and the bran separated by colliding with the second mesh sheet 930 is discharged through the first discharge cover 910, while the white rice is discharged through the second discharge cover 920, thus ensuring the efficient removal of impurities.

[0040] Specifically, the operator can control the power of the milling component 50 by adjusting the rotation speed of the driving component 40 according to actual needs, so as to achieve precise control of the milling intensity. The separation component 70 adopts air separation technology, and the light rice bran can be separated from the heavy white rice through the air flow. The discharge end of the separation component 70 is connected with a second discharge hopper 90. The structural design of the second discharge hopper 90 can prevent the mixing of rice bran and white rice and ensure the separation effect. The two discharge hood ports in the second discharge hopper 90 can be respectively connected with their own collection bags, and the collection bags are used to collect the separated rice bran and white rice. The material of the collection bag should have good air permeability and wear resistance to ensure that it will not be damaged during long-term use and is convenient for cleaning and replacement.

[0041] With reference to the accompanying drawings of the specification Figures 1-9 As shown, the upper frame body 10 includes a first outer shell 110, a first cover 120 and a second cover 130. The first cover 120 and the second cover 130 are respectively installed at both ends of the first outer shell 110. The first discharge port is opened at the bottom of the first cover 120. The first discharge hopper 80 is communicated with the first cover 120 through the first discharge port. Both ends of the milling component 50 are rotatably arranged in the bearing seats installed inside the first cover 120 and the second cover 130. The lower frame body 20 includes a second outer shell 210. The end face of the second outer shell 210 facing away from the second discharge hopper 90 is an open face. A pair of opening and closing plates 220 are hinged inside the open face, and pull handles 230 are arranged inside the opening and closing plates.

[0042] To make an explanation, to ensure the stability and durability of the device, both the upper frame body 10 and the lower frame body 20 are made of high-strength metal materials and have good corrosion resistance. To further improve the working efficiency, the size and shape of the feed port can be set according to actual needs, so as to ensure that the rice evenly enters the milling component 50 and avoid the occurrence of blockage and uneven milling. In terms of maintenance, all vulnerable parts in this device, such as the milling component 50, the bearing seat and the separation component 70, are designed as quick-disassembly structures, which are convenient for users to perform daily cleaning and replacement.

[0043] With reference to the accompanying drawings of the specification Figures 1-9As shown, the driving component 40 includes a driving motor 410 and a belt tensioning component 420. The driving motor 410 is fixedly connected to the bottom of the second housing 210. The driving shaft of the driving motor 410 is rotationally connected to the milling component 50 through the belt tensioning component 420. The milling component 50 includes a rotating roller 510 and a first mesh 520. Both ends of the rotating roller 510 are rotatably arranged in the bearing seats installed inside the first housing 120 and the second housing 130, and are rotationally connected to the belt tensioning component 420. At least two first meshes 520 are provided and are in the shape of a curved panel. A plurality of through holes are formed on the surface of the first mesh 520. Among them, the two first meshes 520 are arranged in a surrounding manner inside the first housing 110. Both ends of the first mesh 520 are fixedly connected to the inner bottom surfaces of the first housing 120 and the second housing 130 respectively. A plurality of roller rings 530 for conveying materials and a plurality of roller bars 540 for milling are respectively provided on the surface of the rotating roller 510 near the feed inlet and the surface away from the feed inlet. The roller rings 530 are fixedly arranged in rows around the surface of the rotating roller 510. The roller bars 540 are fixedly bent in a circumferential and integral manner on the surface of the rotating roller 510, and the roller bars 540 are in the shape of blades.

[0044] It should be noted that the blade-shaped design of the roller bars 540 can effectively mill the rice, while ensuring the uniformity and efficiency during the milling process. To further improve the milling effect, the arrangement and spacing of the roller bars 540 can be adjusted according to different types of rice to adapt to paddy with different sizes and hardness. In addition, to ensure the stable operation of the milling component 50, high-quality bearings are used for the bearing seats at both ends of the rotating roller 510 to reduce wear and noise and extend the service life of the equipment.

[0045] It is worth noting that a collection trough can be provided below the milling component 50 for collecting the preliminarily milled rice. The bottom of the collection trough can be provided with an adjustable baffle according to actual needs. The operator can adjust the angle of the baffle as needed to control the flow rate of the rice and ensure that the rice evenly enters the diversion pipe 60.

[0046] Combined with the attached drawings of the specification Figures 1-9 As shown, the diversion pipe 60 is a flexible hose, the separation component 70 is a centrifugal fan. One end of the diversion pipe 60 is communicated with the air inlet of the centrifugal fan. The second discharge hopper 90 is communicated with the air outlet of the centrifugal fan. The first discharge port is opened at the top of the first housing 110. An inlet hopper 30 is arranged outside the first discharge port, and the inlet hopper 30 is in the shape of a funnel.

[0047] It should be noted that the use of the centrifugal fan can provide strong air flow to ensure the separation effect of rice bran and white rice. Among them, the flexible design of the diversion pipe 60 can effectively absorb the vibration generated during the operation of the equipment, reduce the impact on the entire device, and facilitate installation and maintenance at the same time. The length and bending angle of the diversion pipe 60 can be adjusted according to the actual space layout to ensure smooth material flow.

[0048] Furthermore, it is worth noting that the feed hopper 30 of the first discharge port is designed in a funnel shape, which can effectively guide the rice to enter the grinding component 50 evenly. Anti-slip patterns can also be provided on the inner wall of the feed hopper 30 according to actual needs to prevent the rice from sliding or jamming when entering the grinding component 50, and an adjustable gate can also be provided at the bottom of the feed hopper 30, and the operator can adjust the opening degree of the gate according to actual needs to control the flow rate of the rice.

[0049] The above are only the preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. A germ rice bran removing device, comprising an upper frame body (10) and a lower frame body (20) which are connected to each other up and down, wherein a feed inlet is formed at the top of the upper frame body (10), and it is characterized in that: Inside the upper frame body (10), a grinding component (50) is further provided. One end of the grinding component (50) is rotatably connected to a driving component (40) arranged inside the lower frame body (20). At one end of the upper frame body (10) away from the driving component (40), a first discharge port and a blanking port are provided. A first discharge hopper (80) is connected to the outside of the first discharge port. A diversion pipe (60) is communicated with the outside of the blanking port. A separation component (70) is connected to the top of the diversion pipe (60). The discharge end of the separation component (70) is communicated with a second discharge hopper (90). The second discharge hopper (90) includes a first discharge cover (910) and a second discharge cover (920). The first discharge cover (910) and the second discharge cover (920) are vertically arranged. A second mesh sheet (930) is further provided in the vertical cavity of the first discharge cover (910) and the second discharge cover (920).

2. The germ rice bran removal device according to claim 1, characterized in that, The upper frame body (10) includes a first outer shell (110), a first cover (120), and a second cover (130). The first cover (120) and the second cover (130) are respectively installed at both ends of the first outer shell (110). The first discharge port is opened at the bottom of the first cover (120). The first discharge hopper (80) is communicated with the first cover (120) through the first discharge port. Both ends of the grinding component (50) are respectively rotatably arranged in bearing seats installed inside the first cover (120) and the second cover (130).

3. The germ rice bran removing device according to claim 2, characterized in that, The lower frame body (20) includes a second outer shell (210). The end face of the second outer shell (210) facing away from the second discharge hopper (90) is an open face. A pair of opening and closing plates (220) are hinged inside the open face. Pull handles (230) are arranged inside the opening and closing plates (220).

4. A germ rice bran removing device according to claim 3, characterized in that, The driving component (40) includes a driving motor (410) and a belt tensioning component (420). The driving motor (410) is fixedly connected to the bottom of the second outer shell (210). The driving shaft of the driving motor (410) is rotatably connected to the grinding component (50) through the belt tensioning component (420).

5. A germ rice bran removal device according to claim 4, characterized in that, The grinding component (50) includes a rotating roller (510) and a first mesh sheet (520). Both ends of the rotating roller (510) are rotatably arranged in bearing seats installed inside the first housing (120) and the second housing (130), and are rotatably connected to the belt tensioning component (420). At least two first mesh sheets (520) are provided and are in the shape of a curved panel. A plurality of through holes are formed on the surface of the first mesh sheet (520). Among them, the two first mesh sheets (520) are arranged to enclose the inside of the first outer housing (110). Both ends of the first mesh sheet (520) are respectively fixedly connected to the inner bottom surfaces of the first housing (120) and the second housing (130). A plurality of roller rings (530) for conveying materials and a plurality of roller bars (540) for grinding are respectively arranged on the surface of the rotating roller (510) close to the feed inlet and the surface away from the feed inlet.

6. The germ rice bran removing device according to claim 5, characterized in that, The roller rings (530) are fixedly arranged in rows around the surface of the rotating roller (510). The roller bars (540) are fixedly arranged in a circumferential integral columnar bending manner on the surface of the rotating roller (510), and the roller bars (540) are in the shape of blades.

7. A germ rice bran removing device according to claim 6, characterized in that, The diversion pipe (60) is a flexible hose. The separation component (70) is a centrifugal fan. One end of the diversion pipe (60) is communicated with the air inlet of the centrifugal fan. The second discharge hopper (90) is communicated with the air outlet of the centrifugal fan.

8. A germ rice bran removing device according to any one of claims 2-7, characterized in that, The first discharge port is formed at the top of the first outer housing (110). A feed hopper (30) is arranged outside the first discharge port, and the feed hopper (30) is in the shape of a funnel.

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