Acetylene raw material feeding and crushing device

By designing acetylene raw material feed crushing device and pretreatment of calcium carbide using guide plates and crushing rollers, the problem of incomplete reaction and excessive time caused by large pieces of calcium carbide is solved, and the efficiency of acetylene generation is improved.

CN223128140UActive Publication Date: 2025-07-22TAICANG JINYANG GAS
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422036106.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-22
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

When a large piece of calcium carbide is sent directly into the reaction chamber for acetylene production reaction, it may lead to incomplete reaction and excessive reaction time.

Method used

A crushing device for feeding of acetylene raw materials is designed, including a treatment box, a guide plate, multiple crushing rollers and conveyors. The feed port is opened by the gravity of the guide plate. After the calcium carbide enters the treatment box, it is crushed by the crushing roller. Combined with the adjustment of the initial crushing assembly and the crushing rod, it ensures that the calcium carbide is fully crushed.

Benefits of technology

It effectively reduces the possibility of large pieces of calcium carbide entering the reaction chamber directly, improves the efficiency and rate of acetylene generation reaction, and solves the problems of incomplete reaction and excessive time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223128140U_ABST
    Figure CN223128140U_ABST
Patent Text Reader

Abstract

The acetylene raw material feeding and crushing device comprises a treatment box, a feeding port is formed in the top of the treatment box, a guide plate is hinged to the opposite side wall of the feeding port through a torsional spring, a plurality of crushing rollers are rotationally connected into the treatment box, crushing teeth are arranged on the crushing rollers, and a conveying part is arranged at the bottom of the treatment box. According to the invention, the problems of incomplete reaction and long reaction time caused by direct feeding of large calcium carbide into the cavity for acetylene generation reaction are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of acetylene gas preparation, and particularly to a crushing device for feeding acetylene raw materials. Background Art

[0002] Acetylene, commonly known as wind coal and calcium carbide gas, is the simplest alkyne compound. It is a colorless and extremely flammable gas at room temperature and is mainly used for lighting, welding, rubber synthesis, etc. The raw material for preparing acetylene is calcium carbide, which is commonly known as carbide. When calcium carbide reacts with water, acetylene is generated.

[0003] A Chinese patent with the publication number CN210458067U discloses an acetylene generator that can automatically feed materials, including a reaction cylinder. The reaction cylinder is provided with a cavity communicating with the outside world, and a water inlet pipe is also provided on the cylinder body near the top of the reaction cylinder; a feeding device is also provided on the reaction cylinder. The feeding device includes a feeding hopper, and the end of the feeding hopper is tightly welded with a feeding pipe. A micro motor is provided on the fixing plate, and the end of the output shaft of the micro motor passes through the feeding pipe and is tightly welded with a feeding blade. A residual liquid collecting cylinder is also tightly welded on the surface of the cylinder body near the bottom of the reaction cylinder, and a cooling mechanism is also provided on the reaction cylinder. It saves time and effort, is simple and fast to operate, makes the raw material reaction in the acetylene generator more smooth, and brings convenience to users.

[0004] However, in actual operation, the raw material calcium carbide fed into the reaction cylinder is directly put into the cavity through the feeding hopper for reaction. Before the raw material calcium carbide is fed into the cavity, there may be large pieces of calcium carbide. If it is directly fed into the cavity for the acetylene generation reaction, there may be problems such as incomplete reaction and long reaction time. Summary of the Utility Model

[0005] In order to alleviate the problems of incomplete reaction and long reaction time when large pieces of calcium carbide are directly fed into the cavity for the acetylene generation reaction, this application provides a crushing device for feeding acetylene raw materials.

[0006] The crushing device for feeding acetylene raw materials provided by this application adopts the following technical solutions:

[0007] A crushing device for feeding acetylene raw materials includes a processing box. The top of the processing box is provided with a feeding port. Guide plates are hinged on the opposite side walls of the feeding port through torsion springs. A plurality of crushing rollers are rotatably connected in the processing box, and crushing teeth are provided on the plurality of crushing rollers. A conveying member is provided at the bottom of the processing box.

[0008] By adopting the above technical solution, during use, large pieces of calcium carbide are placed on the material guiding plate. Under the action of gravity, the material guiding plate rotates, thereby opening the feeding port, and the calcium carbide enters the treatment box. The calcium carbide is crushed by multiple crushing rollers, thereby reducing the possibility of large pieces of calcium carbide reacting, and alleviating the problems of incomplete reaction and long reaction time when large pieces of calcium carbide are directly fed into the cavity for the acetylene generation reaction.

[0009] Optionally, a rubber pad is provided at one end of the material guiding plate away from the side wall of the treatment box, and the two rubber pads are in contact with each other.

[0010] By adopting the above technical solution, the setting of the rubber pad enables the end of the material guiding plate away from the hinge point to fit more closely when no material is fed, reducing the possibility of dust spilling out of the treatment box during the crushing process.

[0011] Optionally, rotating shafts corresponding to the multiple crushing rollers one by one are rotatably provided on the side wall of the treatment box. The crushing rollers are fixedly sleeved outside the corresponding rotating shafts. First gears are provided at one ends of the multiple rotating shafts, and adjacent first gears are meshed. A driving motor is provided on the side wall of the treatment box, and a force-bearing rod is connected to the output shaft of the driving motor. A power gear is sleeved on the force-bearing rod, and the power gear is meshed with one of the first gears.

[0012] By adopting the above technical solution, during use, the driving motor is started. The driving motor drives the power gear to rotate through the force-bearing rod, the power gear drives the first gear to rotate, and the adjacent first gears also rotate together, thereby realizing the driving of the rotating shafts and driving the multiple crushing rollers to rotate together, which is convenient to operate.

[0013] Optionally, a primary crushing assembly is provided above the multiple crushing rollers. The primary crushing assembly includes a first motor and a bidirectional threaded rod. The first motor is provided on the treatment box. An installation groove is provided on the treatment box, and the bidirectional threaded rod is rotatably provided in the installation groove. Installation plates are threadedly connected to the rod bodies of the two sections of the bidirectional threaded rod with opposite thread directions. A second motor is provided on the installation plate. The side wall of the installation plate is in contact with the side wall of the installation groove. The output shaft of the second motor is connected to a crushing rod through a second rod. The crushing rod is located inside the treatment box, and multiple crushing protrusions are provided on the crushing rod.

[0014] By adopting the above technical solution, during use, the first motor is started. The rotation of the first motor drives the bidirectional threaded rod to rotate, which can realize the movement of the installation plate, thereby playing a role in adjusting the distance between the two crushing rods. The second motor drives the crushing rod to perform primary crushing, reducing the possibility of too large calcium carbide jumping on the crushing rollers.

[0015] Optionally, a stabilizing block is rotatably arranged at one end of the crushing rod away from the mounting plate. A stabilizing groove is formed in the side wall of the treatment box. A guiding rod is arranged in the stabilizing groove. The guiding rod penetrates through the two stabilizing blocks and is slidably matched with the stabilizing blocks.

[0016] By adopting the above technical solution, by arranging the stabilizing block and the guiding rod, the bearing capacity of the crushing rod is improved, and the possibility of the crushing rod bending when being pressed is reduced.

[0017] Optionally, an observation port communicating with the stabilizing groove is formed in the side wall of the treatment box. A transparent observation window is arranged on the observation port. A scale is arranged on the guiding rod, and the scale is arranged along the length direction of the guiding rod.

[0018] By adopting the above technical solution, according to the size of the calcium carbide put in, the scale on the guiding rod is observed through the transparent observation window on the observation port, so as to confirm the distance between the two crushing rods, and accurate angle adjustment can be realized.

[0019] Optionally, a cleaning plate is slidably connected to the side wall of the stabilizing groove. A brush layer is arranged on the cleaning plate. The brush layer contacts the transparent observation window. A driving member for driving the cleaning plate to move up and down is arranged on the treatment box.

[0020] By adopting the above technical solution, by arranging the cleaning plate and the brush layer, and driving the brush to move up and down by the driving member, it is convenient to remove the dust attached to the transparent observation window, and the scale can be observed more clearly.

[0021] Optionally, the driving member includes a power rod and a return spring. One end of the power rod is connected to the cleaning plate, and the other end penetrates through the treatment box and is connected with a circular plate. The return spring is sleeved outside the power rod. One end of the return spring is connected to the treatment box, and the other end is connected to the circular plate.

[0022] By adopting the above technical solution, during use, the power rod is pulled, the power rod drives the brush on the cleaning plate to move up, and after releasing, it quickly moves down under the action of the return spring. Repeating the above actions can play a role in removing dust.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. In the present application, through the treatment box, the feeding guide plate, the crushing rollers and the conveying member, the feeding guide plate rotates under the action of gravity, so that the feeding port is opened, and the calcium carbide enters the treatment box. The calcium carbide is crushed by multiple crushing rollers, thereby reducing the possibility of large pieces of calcium carbide reacting, and alleviating the problems of incomplete reaction and long reaction time when large pieces of calcium carbide are directly fed into the cavity for the acetylene generation reaction.

[0025] 2. The present application starts the first motor through the primary crushing assembly. The rotation of the first motor drives the two-way threaded rod to rotate, which can realize the movement of the mounting plate, thereby adjusting the distance between the two crushing rods. The crushing rods are driven by the second motor to perform preliminary crushing, thereby reducing the possibility of excessive calcium carbide falling on the crushing roller and causing it to jump. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of this application.

[0027] Figure 2 It is a cross-sectional view of the internal structure of the processing box in the embodiment of the present application.

[0028] Figure 3 It is a cross-sectional view of the guide rod, scale and cleaning plate structure in the embodiment of the present application.

[0029] Explanation of the reference numerals in the accompanying drawings: 1. Processing box; 2. Feed inlet; 3. Torsion spring; 4. Guide plate; 5. Rubber pad; 6. Crushing roller; 7. Crushing teeth; 8. Conveying auger; 9. Conveying cylinder; 10. Discharge port; 11. First port; 12. Rotating shaft; 13. First gear; 14. Driving motor; 15. Force rod; 16. Power gear; 17. First motor; 18. Bidirectional threaded rod; 19. Mounting groove; 20. Mounting plate; 21. Second motor; 22. Second rod; 23. Crushing rod; 24. Crushing protrusion; 25. Stabilizing block; 26. Stabilizing groove; 27. Guide rod; 28. Observation port; 29. Transparent observation window; 30. Scale; 31. Cleaning plate; 32. Brush layer; 33. Power rod; 34. Reset spring. DETAILED DESCRIPTION

[0030] The following is combined with Figures 1-3 This application is described in further detail.

[0031] Example 1

[0032] An acetylene raw material feed crushing device provided in the embodiment of the present application is referred to Figure 1 , Figure 2 and Figure 3 , including a processing box 1, which is used to load and crush large pieces of calcium carbide. A feed port 2 is provided on the top of the processing box 1 for feeding the calcium carbide raw material to be processed. Guide plates 4 are hinged on the two opposite side walls of the feed port 2 through torsion springs 3, so that when no material is fed, the guide plates 4 can remain in a closed state under the action of the torsion springs 3 to prevent the entry of dust or debris. As for the design of the guide plate 4, a rubber pad 5 is provided at the end away from the side wall of the processing box 1. The two rubber pads 5 can conflict with each other when the guide plate 4 is closed, providing a better sealing effect.

[0033] Reference Figure 1, Figure 2 and Figure 3 , inside the processing box 1, the device has multiple crushing rollers 6, and a number of crushing teeth 7 are provided on each crushing roller 6 for effectively crushing large pieces of calcium carbide. At the bottom of the processing box 1, a conveying member is arranged for sending the crushed calcium carbide raw material out of the processing box 1 and into the next acetylene preparation process. In this embodiment, the conveying member includes a conveying auger 8 and a conveying cylinder 9. The top of the conveying cylinder 9 is provided with a first opening 11 communicating with the discharge port 10 at the bottom of the processing box 1. The conveying auger 8 is arranged inside the conveying cylinder 9. The conveying auger 8 is arranged along the length direction of the conveying cylinder 9, and the conveying auger 8 is driven by a motor.

[0034] Referring to Figure 1 , Figure 2 and Figure 3 , on the side wall of the processing box 1, a rotating shaft 12 corresponding to the number of crushing rollers 6 is rotatably arranged. Each crushing roller 6 is fixedly sleeved on these rotating shafts 12. One end of each rotating shaft 12 is provided with a first gear 13, and two adjacent first gears 13 are meshed, so that when one gear rotates, the other gears can also be linked. A driving motor 14 is also equipped on the side wall of the processing box 1. A force-bearing rod 15 is connected to the output shaft of the driving motor 14, and a driving gear 16 is sleeved on the force-bearing rod 15. This driving gear 16 is meshed with one of the first gears 13. When the driving motor 14 is started, it drives the driving gear 16 to rotate through the force-bearing rod 15, and then the driving gear 16 drives each first gear 13 and the rotating shaft 12, and finally realizes the synchronous rotation of all the crushing rollers 6.

[0035] Referring to Figure 1 , Figure 2 and Figure 3 , above the multiple crushing rollers 6, a set of primary crushing components is also arranged. This set of primary crushing components is mainly composed of a first motor 17 and a bidirectional threaded rod 18. The first motor 17 is installed on the processing box 1 to provide power for it. An installation groove 19 is also provided on the inner side wall of the processing box 1, and the bidirectional threaded rod 18 is rotatably arranged in the installation groove 19.

[0036] Referring to Figure 1 , Figure 2 and Figure 3 , on the rod bodies with opposite thread pitches of the two sections of the bidirectional threaded rod 18, mounting plates 20 are connected. These mounting plates 20 can move along the installation groove 19 under the rotation of the screw rod, and the side walls of the mounting plates 20 are attached to the walls of the installation groove 19. A second motor 21 is provided on each mounting plate 20. The output shafts of these motors are all connected with a crushing rod 23 through a second rod 22, and the crushing rod 23 is placed inside the processing box 1. In order to better crush the calcium carbide raw material, a number of crushing protrusions 24 are provided on these crushing rods 23.

[0037] Reference Figure 1 、 Figure 2 and Figure 3 To prevent the crushing rod 23 from bending under pressure, a stabilizing block 25 rotatably connected to the crushing rod 23 is provided at one end of the crushing rod 23 away from the mounting plate 20. A stabilizing groove 26 is also formed on the side wall of the treatment box 1, and a guide rod 27 is disposed in the groove. The guide rod 27 passes through the two stabilizing blocks 25 and forms a sliding fit therewith.

[0038] Reference Figure 1 、 Figure 2 and Figure 3 To facilitate observing the distance between the two crushing rods 23 and adjusting according to the size of the calcium carbide raw material, an observation port 28 is further formed on the side wall of the treatment box 1, and a transparent observation window 29 is installed on the port. At the same time, a scale 30 is marked on the guide rod 27, and readings can be taken along its length direction. To better protect the observation window and remove the dust thereon, a cleaning plate 31 is slidably connected to the side wall of the stabilizing groove 26. The cleaning plate 31 is provided with a brush layer 32 capable of contacting the observation window. The treatment box 1 is also equipped with a corresponding driving member for driving the up and down movement of the cleaning plate 31.

[0039] Reference Figure 1 、 Figure 2 and Figure 3 The driving member includes a power rod 33 and a return spring 34. One end of the power rod 33 is connected to the cleaning plate 31, and the other end passes through the treatment box 1 and is connected with a circular plate. The return spring 34 is sleeved outside the power rod 33, and its two ends are respectively connected to the treatment box 1 and the circular plate. During use, only need to pull the power rod 33 to drive the brush on the cleaning plate 31 to move upward, and then release it, and the brush can quickly move downward under the action of the return spring 34. By repeating this action, the dust on the observation window can be effectively removed.

[0040] This embodiment solves the problems of incomplete reaction and long reaction time that occur when large pieces of calcium carbide are directly fed into the reaction chamber for the acetylene generation reaction. Through the design of structures and components such as the material guiding plate 4, the primary crushing assembly, and multiple crushing rollers 6, the device can more effectively process large calcium carbide raw materials and further improve the production efficiency of acetylene.

[0041] The above are all the preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. An acetylene raw material feeding and crushing device, comprising a processing box (1), characterized in that: A feed inlet (2) is formed at the top of the processing box (1). A material guiding plate (4) is hinged to the side walls opposite to the feed inlet (2) through a torsion spring (3). A plurality of crushing rollers (6) are rotatably connected in the processing box (1), and crushing teeth (7) are provided on the plurality of crushing rollers (6). A conveying member is provided at the bottom of the processing box (1).

2. The acetylene raw material feeding and crushing device according to claim 1, wherein: A rubber pad (5) is provided at one end of the material guiding plate (4) away from the side wall of the processing box (1), and the two rubber pads (5) are in contact with each other.

3. An acetylene raw material feeding and crushing device according to claim 1, characterized in that: Rotating shafts (12) corresponding to the plurality of crushing rollers (6) one by one are rotatably provided on the side wall of the processing box (1). The crushing rollers (6) are fixedly sleeved outside the corresponding rotating shafts (12). First gears (13) are provided at one ends of the plurality of rotating shafts (12). Adjacent two first gears (13) are meshed with each other. A driving motor (14) is provided on the side wall of the processing box (1). A force-bearing rod (15) is connected to the output shaft of the driving motor (14). A power gear (16) is sleeved on the force-bearing rod (15), and the power gear (16) is meshed with one of the first gears (13).

4. A crushing device for feeding acetylene raw materials according to claim 1, characterized in that: An initial crushing assembly is provided above the plurality of crushing rollers (6). The initial crushing assembly includes a first motor (17) and a bidirectional threaded rod (18). The first motor (17) is provided on the processing box (1). An installation groove (19) is provided on the processing box (1). The bidirectional threaded rod (18) is rotatably provided in the installation groove (19). Mounting plates (20) are threadedly connected to the rod bodies of the two sections of the bidirectional threaded rod (18) with opposite thread directions. A second motor (21) is provided on the mounting plate (20). The side wall of the mounting plate (20) is attached to the side wall of the installation groove (19). The output shaft of the second motor (21) is connected to a crushing rod (23) through a second rod (22). The crushing rod (23) is located in the processing box (1). A plurality of crushing protrusions (24) are provided on the crushing rod (23).

5. An acetylene raw material feeding and crushing device according to claim 4, characterized in that: A stabilizing block (25) is rotatably provided at one end of the crushing rod (23) away from the mounting plate (20). A stabilizing groove (26) is formed in the side wall of the processing box (1). A guiding rod (27) is provided in the stabilizing groove (26). The guiding rod (27) penetrates through the two stabilizing blocks (25) and is in sliding fit with the stabilizing blocks (25).

6. The acetylene raw material feeding and crushing device according to claim 5, wherein: An observation port (28) communicating with the stabilizing groove (26) is formed in the side wall of the processing box (1). A transparent observation window (29) is provided on the observation port (28). A scale (30) is provided on the guiding rod (27), and the scale (30) is arranged along the length direction of the guiding rod (27).

7. An acetylene raw material feeding and crushing device according to claim 6, characterized in that: A cleaning plate (31) is slidably connected to the side wall of the stabilizing groove (26). A brush layer (32) is provided on the cleaning plate (31). The brush layer (32) contacts the transparent observation window (29). A driving member for driving the cleaning plate (31) to move up and down is provided on the processing box (1).

8. An acetylene raw material feeding and crushing device according to claim 7, characterized in that: The driving member includes a power rod (33) and a return spring (34). One end of the power rod (33) is connected to the cleaning plate (31), and the other end passes through the processing box (1) and is connected to a circular plate. The return spring (34) is sleeved outside the power rod (33). One end of the return spring (34) is connected to the processing box (1), and the other end is connected to the circular plate.

Citation Information

Patent Citations

  • Acetylene generator capable of automatically feeding

    CN210458067U