Automatic feeding riveting pressure detection equipment

By designing automatic loading and riveting inspection equipment, the use of six-axis robot and vibrating material tray to achieve synchronous loading of the shell and rivets, solving the problem that existing equipment cannot be grasped simultaneously, improving the riveting efficiency and reducing the risk of shutdown.

CN223129258UActive Publication Date: 2025-07-22SUZHOU HONGZHISEN AUTOMATION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422376807.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing riveting equipment cannot grasp the rivets and shells at the same time, resulting in inefficient riveting and easy to stop work due to failure when loading separately.

Method used

An automatic loading and riveting pressure detection device is designed, using a six-axis robot and a vibrating material tray to combine the loading member to realize the loading of the shell and rivets at the same time. The redundant design of the two sets of loading devices ensures that the normal operation of the other group does not affect the failure of one group.

Benefits of technology

It improves the efficiency of riveting pressure detection, reduces the cost of shutdown, realizes the synchronous loading of the shell and rivets, and enhances the stability of the production line.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223129258U_ABST
    Figure CN223129258U_ABST
Patent Text Reader

Abstract

The utility model discloses automatic feeding riveting detection equipment, relates to the technical field of product riveting processing, and solves the technical problem that rivets and shells cannot be grabbed at the same time when a single product is taken. Automatic feeding riveting detection equipment comprises a riveting device, feeding devices are arranged on the two sides of the riveting device, each feeding device comprises a feeding machine box, a grabbing component is arranged at the position, close to the riveting device, in the feeding machine box, and a feeding component located on the outer side of the grabbing component is arranged in the feeding machine box; by means of the designed feeding devices, the shells and the rivets can be fed at the same time, compared with independent feeding, the feeding time of the two materials can be saved, the riveting detection efficiency in the whole production line is improved, when one of the two feeding devices on the two sides of the riveting device breaks down, feeding machining of the other feeding device is not affected, and the riveting detection efficiency is improved. And the shutdown cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of product riveting and pressing processing, and specifically relates to an automatic feeding riveting and detecting device. Background Art

[0002] The riveting and pressing technology is a very popular mechanical connection method, usually used to connect metal parts. A uniformly distributed torque is formed on the connecting parts, thereby improving the bearing capacity of the connecting parts.

[0003] For some existing riveting and pressing devices, the material taking components often only take materials for a single product, and cannot grasp the rivets and the shells at the same time for riveting and pressing processing. They need to take materials separately for processing, which consumes time relatively and reduces the riveting and pressing efficiency. Summary of the Utility Model

[0004] The utility model aims to at least solve one of the technical problems existing in the prior art; for this purpose, the utility model provides an automatic feeding riveting and detecting device.

[0005] An automatic feeding riveting and detecting device includes a riveting and pressing device, and feeding devices are arranged on both sides of the riveting and pressing device: the feeding device includes a feeding machine box, a grasping component is arranged inside the feeding machine box near the riveting and pressing device, and a feeding component is arranged inside the feeding machine box outside the grasping component;

[0006] The feeding component includes a protective shell fixed at the bottom of the feeding machine box, a rivet material channel is arranged on the upper surface of the protective shell, a product material channel is vertically distributed behind the rivet material channel, and two vibrating trays corresponding to the ends of the rivet material channel and the product material channel are arranged inside the protective shell;

[0007] The grasping component includes a six-axis robot, an installation cross plate is arranged at the free end of the six-axis robot, a plurality of air cylinders are evenly arranged on the surface of the installation cross plate, a vacuum chuck is arranged at the lower end of the air cylinder, and a magnetic absorption block is arranged at the upper end of the air cylinder.

[0008] Preferably, the feeding component further includes a rivet discharge port and a product discharge port vertically penetrating the rear surface of the protective shell and exposed outside, and the front ends of the rivet discharge port and the product discharge port are respectively located at the discharge openings of the two vibrating trays.

[0009] Preferably, a base is arranged between the lower end of the six-axis robot and the bottom of the feeding machine box, and a vacuum generator is arranged on the upper surface of the installation cross plate outside the air cylinder.

[0010] Preferably, a material taking member is arranged at the rear sides of the rivet discharge port and the product discharge port. The material taking member includes a vertical frame fixed to the bottom of the feeding machine case. The vertical frame is longitudinally distributed, and a horizontal linear module is arranged on the vertical frame. A vertical linear module connected to the horizontal linear module is slidably arranged on the side surface of the vertical frame.

[0011] Preferably, a horizontal frame is arranged at the lower end of the vertical linear module, and a plurality of lower suction cups are arranged on the lower surface of the horizontal frame.

[0012] Preferably, two groups of material receiving members are horizontally arranged on the left side of the material taking member. The material receiving members include a horizontal frame fixed to the bottom of the feeding machine case. A fixed slide rail is arranged on the upper surface of the horizontal frame, and a rivet carrier and a product carrier are slidably arranged on the fixed slide rail.

[0013] Preferably, a drag chain located in front of the fixed slide rail is arranged on the upper surface of the horizontal frame, and the right end of the drag chain is connected to the side surface of the product carrier.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] (1) Through the designed feeding device of the utility model, the feeding of the shell and the rivet can be realized simultaneously, and the feeding time of the two materials can be saved compared with the separate feeding, the riveting and pressing detection efficiency can be improved in the whole production line, and the two groups of feeding devices on both sides of the riveting and pressing device can not affect the feeding and processing of the other device when one of them fails, and the cost of shutdown can be reduced. Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of the feeding, riveting and pressing detection equipment of the utility model;

[0017] Figure 2 For the utility model Figure 1 It is an internal structural diagram of the feeding device in the utility model;

[0018] Figure 3 For the utility model Figure 2 It is a schematic structural diagram of the feeding member in the utility model;

[0019] Figure 4 For the utility model Figure 2 It is a schematic structural diagram of the material receiving member in the utility model;

[0020] Figure 5 For the utility model Figure 4 It is an enlarged view of area A in the utility model;

[0021] Figure 6 For the utility model Figure 2 It is a schematic structural diagram of the material taking member in the utility model;

[0022] Figure 7 For the utility modelFigure 2 Schematic structural diagram of the middle material receiving component;

[0023] In the figure: 100, riveting device; 200, feeding device; 201, feeding machine case; 202, feeding component; 2021, protective housing; 2022, product material channel; 2023, vibrating feeder tray; 2024, rivet material channel; 2025, rivet discharge port; 2026, product discharge port; 203, material taking component; 2031, vertical frame; 2032, vertical linear module; 2033, horizontal linear module; 2034, horizontal frame; 2035, lower suction cup; 204, material receiving component; 2041, horizontal frame; 2042, drag chain; 2043, rivet carrier; 2044, product carrier; 2045, fixed slide rail; 205, grasping component; 2051, base; 2052, six-axis robot; 2053, mounting horizontal plate; 2054, vacuum suction cup; 2055, cylinder; 2056, magnetic attraction block; 2057, vacuum generator; 300, detecting and blanking device. Specific embodiments

[0024] The technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment 1

[0026] Please refer to FIG. - Figure 7 , this application provides an automatic feeding and riveting detection device, including a riveting device 100. A detecting and blanking device 300 is arranged in front of the riveting device 100, and the detecting and blanking device 300 is an existing device for detecting rivets, which will not be described in detail here. Feeding devices 200 are arranged on both sides of the riveting device 100. By using the feeding devices 200, the simultaneous feeding of the housing and the rivets can be realized, which can save the feeding time of the two kinds of materials compared with single feeding, improve the efficiency of riveting detection in the whole production line, and for the two groups of feeding devices 200 on both sides of the riveting device 100, if one of them fails, it will not affect the feeding and processing of the other device, reducing the cost of shutdown: The feeding device 200 includes a feeding machine case 201. A grasping component 205 is arranged inside the feeding machine case 201 near the riveting device 100. A feeding component 202 is arranged inside the feeding machine case 201 outside the grasping component 205, and the feeding component 202 can feed the housing and the rivets simultaneously;

[0027] The feeding member 202 includes a protective housing 2021 fixed to the bottom of the feeding machine case 201. On the upper surface of the protective housing 2021, there is a rivet channel 2024. Vertically distributed behind the rivet channel 2024 is a product channel 2022. Inside the protective housing 2021, there are two vibrating trays 2023 respectively corresponding to the ends of the rivet channel 2024 and the product channel 2022. The two vibrating trays 2023 can vibrate and discharge two kinds of materials simultaneously.

[0028] The grasping member 205 includes a six-axis manipulator 2052. At the free end of the six-axis manipulator 2052, there is an installation cross plate 2053. The six-axis manipulator 2052 can change the angle of the installation cross plate 2053 and flip it. On the surface of the installation cross plate 2053, a plurality of cylinders 2055 are evenly arranged. At the lower end of the cylinder 2055, there is a vacuum suction cup 2054 which can adsorb the housing. At the upper end of the cylinder 2055, there is a magnetic block 2056 which can adsorb the rivets.

[0029] In this embodiment, preferably, the feeding member 202 further includes a rivet discharge port 2025 and a product discharge port 2026 that vertically penetrate the rear surface of the protective housing 2021 and are exposed outside. The front ends of the rivet discharge port 2025 and the product discharge port 2026 are respectively located at the discharge openings of the two vibrating trays 2023, and they can discharge the housing and the rivets.

[0030] In this embodiment, preferably, between the lower end of the six-axis manipulator 2052 and the bottom of the feeding machine case 201, there is a base 2051 which plays a supporting role for the six-axis manipulator 2052. On the upper surface of the installation cross plate 2053, there is a vacuum generator 2057 located outside the cylinder 2055 to facilitate the adsorption of the housing by the vacuum suction cup 2054.

[0031] In this embodiment, preferably, behind the rivet discharge port 2025 and the product discharge port 2026, there is a material taking member 203. By using the material taking member 203, the fed housing and rivets can be taken and placed on the corresponding product carrier 2044 and rivet carrier 2043 simultaneously. The material taking member 203 includes a vertical frame 2031 fixed to the bottom of the feeding machine case 201. The vertical frame 2031 is longitudinally distributed and is U-shaped. On the vertical frame 2031, there is a horizontal linear module 2033 which can move the cross frame 2034 to facilitate the feeding of the lower suction cup 2035 along the vertical frame 2031. On the side of the vertical frame 2031, there is a vertical linear module 2032 slidably arranged and connected to the horizontal linear module 2033. The vertical linear module 2032 can change the height of the lower suction cup 2035. At the lower end of the vertical linear module 2032, there is a cross frame 2034. On the lower surface of the cross frame 2034, there are a plurality of lower suction cups 2035.

[0032] In this embodiment, preferably, there are two sets of material receiving members 204 arranged horizontally on the left side of the material taking member 203. The material receiving member 204 includes a horizontal frame 2041 fixed to the bottom of the feeding machine case 201. A fixed slide rail 2045 is provided on the upper surface of the horizontal frame 2041. A rivet carrier 2043 and a product carrier 2044 are slidably arranged on the fixed slide rail 2045. A drag chain 2042 is provided on the upper surface of the horizontal frame 2041 and is located in front of the fixed slide rail 2045. The right end of the drag chain 2042 is connected to the side surface of the product carrier 2044. The drag chain 2042 can drive the rivet carrier 2043 and the product carrier 2044 to move, and convey the rivet carrier 2043 and the product carrier 2044 to the six-axis manipulator 2052, facilitating the six-axis manipulator 2052 to grasp the housing and the rivets.

[0033] In summary, the housing and the rivets can be respectively placed into the product chute 2022 and the rivet chute 2024 and fall on the corresponding vibrating trays 2023, and then discharge from the corresponding rivet discharge port 2025 and product discharge port 2026. At this time, the horizontal linear module 2033 drives the vertical linear module 2032 to move forward and be located above the rivet discharge port 2025 and the product discharge port 2026. The vertical linear module 2032 drives the cross frame 2034 to move downward, and uses multiple lower suction cups 2035 to adsorb and pick up the housing and the rivets. Then, the horizontal linear module 2033 moves backward and approaches the horizontal frame 2041. The vertical linear module 2032 drives the lower suction cups 2035 to move downward, and places the adsorbed housing and rivets on the tops of the corresponding rivet carrier 2043 and product carrier 2044. The drag chain 2042 drives the rivet carrier 2043 and the product carrier 2044 to move leftward and approach the six-axis manipulator 2052. First, use the six-axis manipulator 2052 to flip the mounting cross plate 2053 so that the magnetic attraction block 2056 faces downward, and let the mounting cross plate 2053 move downward. The magnetic attraction block 2056 adsorbs and grabs the rivets on the rivet carrier 2043. After grabbing, let the mounting cross plate 2053 move upward and flip so that the vacuum suction cup 2054 faces downward. The six-axis manipulator 2052 drives the vacuum suction cup 2054 to move downward to adsorb multiple housings on the product carrier 2044. After adsorption, the six-axis manipulator 2052 moves the mounting cross plate 2053 to the riveting device 100, discharges the housing and the rivets at the riveting device 100, and the riveting device 100 processes the two. The processed product is discharged forward to the detection and discharging device 300 for detection, and the detected product can be collected. In the whole process, the housing and the rivets can be loaded simultaneously, which improves the loading efficiency compared with single loading, and thus improves the riveting and detection efficiency of the product.

[0034] The above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.

Claims

1. An automatic feeding, riveting and detecting device, characterized in that, It includes a riveting device (100), and feeding devices (200) are arranged on both sides of the riveting device (100): The feeding device (200) includes a feeding machine case (201). A grasping member (205) is arranged inside the feeding machine case (201) near the riveting device (100), and a feeding member (202) located outside the grasping member (205) is arranged inside the feeding machine case (201). The feeding member (202) includes a protective shell (2021) fixed to the bottom of the feeding machine case (201). A rivet channel (2024) is arranged on the upper surface of the protective shell (2021). A product channel (2022) is vertically distributed at the rear of the rivet channel (2024). Two vibrating trays (2023) corresponding to the ends of the rivet channel (2024) and the product channel (2022) respectively are arranged inside the protective shell (2021). The grasping member (205) includes a six-axis robot (2052). An installation cross plate (2053) is arranged at the free end of the six-axis robot (2052). A plurality of cylinders (2055) are evenly arranged on the surface of the installation cross plate (2053). A vacuum chuck (2054) is arranged at the lower end of the cylinder (2055), and a magnetic attraction block (2056) is arranged at the upper end of the cylinder (2055).

2. The automatic feeding, riveting and detecting device according to claim 1, wherein, The feeding member (202) further includes a rivet discharge port (2025) and a product discharge port (2026) that vertically penetrate the rear surface of the protective shell (2021) and are exposed outside. The front ends of the rivet discharge port (2025) and the product discharge port (2026) are respectively located at the discharge openings of the two vibrating trays (2023).

3. The automatic feeding, riveting and detecting device according to claim 2, wherein A base (2051) is arranged between the lower end of the six-axis robot (2052) and the bottom of the feeding machine case (201). A vacuum generator (2057) located outside the cylinder (2055) is arranged on the upper surface of the installation cross plate (2053).

4. The automatic feeding, riveting and detecting device according to claim 2, wherein, A material taking member (203) is arranged behind the rivet discharge port (2025) and the product discharge port (2026). The material taking member (203) includes a vertical frame (2031) fixed to the bottom of the feeding machine case (201). The vertical frame (2031) is longitudinally distributed. A horizontal linear module (2033) is arranged on the vertical frame (2031). A vertical linear module (2032) connected to the horizontal linear module (2033) is slidably arranged on the side surface of the vertical frame (2031).

5. An automatic feeding, riveting and detecting device according to claim 4, wherein A cross frame (2034) is arranged at the lower end of the vertical linear module (2032). A plurality of lower suction cups (2035) are arranged on the lower surface of the cross frame (2034).

6. The automatic feeding, riveting and detecting device according to claim 4, characterized in that, Two groups of material receiving members (204) are horizontally arranged on the left side of the material taking member (203). The material receiving member (204) includes a horizontal frame (2041) fixed to the bottom of the feeding machine case (201). A fixed slide rail (2045) is arranged on the upper surface of the horizontal frame (2041). A rivet carrier (2043) and a product carrier (2044) are slidably arranged on the fixed slide rail (2045).

7. An automatic feeding, riveting and detecting device according to claim 6, characterized in that, The upper surface of the horizontal frame (2041) is provided with a drag chain (2042) located on the front side of the fixed slide rail (2045), and the right end of the drag chain (2042) is connected to the side surface of the product carrier (2044).