Die-casting mold machining cooling equipment
By using water quality softeners and filters in die-casting mold cooling equipment to remove hard water ions and evenly distribute cooling water through cooling pipes, the problems of scale formation and uneven cooling are solved, and the cooling efficiency and casting quality are improved.
Patent Information
- Application Number
- CN202422373659.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-28
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-28
AI Technical Summary
Existing die casting mold cooling equipment cannot effectively remove calcium and magnesium ions in hard water, resulting in scale formation, affecting mold life and casting quality, and uneven cooling leads to casting defects.
The water quality softener and filter are used to soften the water injected into the mold and filter the impurities, and cool evenly through the cooling pipeline to avoid the mold holes and ensure that the cooling water is distributed in the center.
Prevent scale formation, improve cooling efficiency, reduce mold corrosion, ensure casting quality and operating safety, and extend mold life.
Smart Images
Figure CN223129319U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of casting molds, and particularly relates to a cooling device for die-casting mold processing. Background Art
[0002] A die-casting mold is a tool for casting metal parts, a tool for completing the die-casting process on a special die-casting forging machine. The basic die-casting process is as follows: the molten metal is first cast into the mold cavity at a low or high speed. The mold has a movable cavity surface, which is pressurized and forged during the cooling process of the molten metal, eliminating the shrinkage cavity and porosity defects of the blank, and also making the internal structure of the blank reach the broken grains in the forged state. The comprehensive mechanical properties of the blank are significantly improved. Controlling the surface temperature of the die-casting mold is very important for producing high-quality die-castings. Uneven or inappropriate die-casting mold temperature will also cause the dimensions of the castings to be unstable, the castings to be deformed during the ejection process, and defects such as thermal stress, sticking to the mold, surface depression, internal shrinkage cavity, and hot bubbles to occur. When the mold temperature difference is large, it will have varying degrees of influence on the variables in the production cycle, such as filling time, cooling time, and spraying time. The cooling device for die-casting mold processing plays an important role in the manufacturing process of die-casting molds. It can effectively control the temperature of the mold, improve the processing efficiency and the quality of the mold.
[0003] Most of the existing die-casting mold cooling devices cannot effectively remove calcium, magnesium and other ions in hard water, and thus it is easy to form scale on the surface of the device, and the metal surface under the scale will be corroded due to lack of oxygen.
[0004] The water-cooling cooling method adopted by the existing die-casting mold cooling devices often leads to uneven cooling inside the mold due to the complexity of the die-casting mold structure, which in turn affects the quality of the castings and may cause defects such as deformation and shrinkage cavity of the castings. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a cooling device for die-casting mold processing, which can soften and filter impurities of the water injected into the mold by using water softeners and filters arranged on the outer sides of the upper and lower molds, and then evenly cool the mold through the cooling pipes arranged in the mold, so as to prevent scale from being generated in the pipes and ensure that the mold works within a suitable temperature range.
[0006] The technical solution adopted by the utility model is specifically as follows:
[0007] A die-casting mold processing cooling device, including an upper mold, a gate is opened at the top of the upper mold, a first water inlet pipe is fixedly arranged on the outer side of the upper mold, a first filter is fixedly arranged at one end of the first water inlet pipe, a first water outlet pipe is fixedly arranged on the outer side of the upper mold, a first pipe joint is fixedly arranged at one end of the first water outlet pipe, a lower mold is fixedly arranged on the lower side of the upper mold, a second water inlet pipe is fixedly arranged on the outer side of the lower mold, a second filter is fixedly arranged at one end of the second water inlet pipe, a second water outlet pipe is fixedly arranged on the outer side of the lower mold, and a second pipe joint is fixedly arranged on one side of the second water outlet pipe.
[0008] A first cooling pipe is opened inside the upper mold, a first water inlet is opened on the outer side of the upper mold corresponding to one end of the first cooling pipe, a first water outlet is opened on the outer side of the upper mold corresponding to the other end of the first cooling pipe, a second cooling pipe is opened inside the lower mold, a second water inlet is opened on one side of the lower mold, and a second water outlet is opened on the outer side of the lower mold corresponding to the other end of the second cooling pipe.
[0009] Water softeners are fixedly arranged on both the outer sides of the upper mold and the lower mold. The water softeners are in a can shape, a fastening ring is fixedly arranged on the outer side of the water softener, and a water filtering port is arranged at one end of the water softener.
[0010] As a preferred solution, four guide posts are arranged at the bottom of the upper mold, four guide sleeves are fixedly arranged at the top of the lower mold, and two side plates are fixedly arranged on both sides of the lower mold.
[0011] As a preferred solution, the first cooling pipes all avoid each hole position opened on the upper mold, and the first cooling pipes are mainly distributed at the central position above the fixed mold.
[0012] As a preferred solution, the second cooling pipes all avoid each hole position opened on the lower mold, and the second cooling pipes are mainly distributed at the central position below the moving mold.
[0013] As a preferred solution, the water softener on the outer side of the upper mold and the first cooling pipe are threadedly connected to each other through the first filter, and the water softener on the outer side of the lower mold and the second cooling pipe are threadedly connected to each other through the second filter.
[0014] As a preferred solution, the upper mold and the lower mold are movably connected through the guide posts and the guide sleeves, and the side plates are threadedly connected to the lower mold.
[0015] The technical effects achieved by the present utility model are:
[0016] By setting the structural feature of the first water inlet pipe combined with the first filter, the utility model injects cooling water through the first water inlet pipe and filters impurities in the injected water through the first filter, thereby preventing impurities in the injected water from accumulating inside the mold, affecting the water flow rate, and at the same time preventing the impurities in the injected water from corroding the inside of the mold, improving the cooling efficiency of the cooling equipment and the service life of the mold.
[0017] By setting the structural feature of the first cooling pipe, the first cooling pipes avoid all the hole positions opened on the upper mold and are mainly distributed at the center position of the upper mold, guiding the cooling water to be distributed at the center position of die casting on the upper mold, improving the cooling efficiency of the corresponding position of the upper mold to the moving mold, and preventing the casting from cracking, deforming or shrinking during die casting, thereby improving the die casting quality of the casting.
[0018] By setting the structural feature of the first cooling pipe in cooperation with the first water outlet pipe, the utility model injects cooling water into the first cooling pipe inside the upper mold through the first water inlet, and at the same time guides the cooling water through the first cooling pipe arranged inside the upper mold, and then outputs the cooling water through the first water outlet. At the same time, the first water outlet is fastened by the first water outlet pipe to prevent the cooling water from leaking at the interface, and further prevent the leaked cooling water from contacting the high-temperature molten metal during die casting to generate dangerous steam, increasing the operation safety, and at the same time improving the cooling efficiency of the cooling equipment. Description of the Drawings
[0019] Figure 1 is the overall structural schematic diagram of the utility model;
[0020] Figure 2 is the exploded view of the utility model;
[0021] Figure 3 is the sectional structural schematic diagram of the upper mold and the lower mold of the utility model.
[0022] In the drawings, the list of components represented by each reference numeral is as follows:
[0023] 1. Upper mold; 11. Gate; 12. First water inlet pipe; 13. First filter; 14. First water outlet pipe; 15. First pipe joint; 16. Guide post; 17. First cooling pipe; 171. First water inlet; 172. First water outlet; 2. Lower mold; 21. Guide sleeve; 22. Side plate; 23. Second water inlet pipe; 24. Second filter; 25. Second water outlet pipe; 26. Second pipe joint; 27. Second cooling pipe; 271. Second water inlet; 272. Second water outlet; 3. Fixed mold base plate; 31. Support plate; 4. Water softener; 41. Fastening ring; 42. Filter water port. Detailed Embodiment
[0024] In order to make the purpose and advantages of the present utility model more clear and understandable, the present utility model will be specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific implementation manners of the present utility model, and does not strictly limit the scope of protection of the specific requests of the present utility model.
[0025] As Figures 1-3 shown, a die-casting mold processing cooling device includes an upper mold 1. A gate 11 is opened at the top of the upper mold 1, and raw materials are injected into the cavity through the gate 11. At the same time, a first water inlet pipe 12 is fixedly arranged outside the upper mold 1. Then, a first filter 13 threadedly connected to the first water inlet pipe 12 is fixedly arranged at one end of the first water inlet pipe 12. Cooling water is injected through the first water inlet pipe 12, and the injected water is filtered for impurities by the first filter 13, thereby preventing impurities in the injected water from accumulating inside the mold, affecting the water flow rate, and at the same time preventing impurities in the injected water from corroding the inside of the mold, improving the cooling efficiency of the cooling device and the service life of the mold.
[0026] Further, referring to the attached Figure 2 、 Figure 3 , a first water outlet pipe 14 is fixedly arranged outside the upper mold 1. At the same time, a first pipe joint 15 fixedly connected to the first water outlet pipe 14 is fixedly arranged at one end of the first water outlet pipe 14. Then, a first cooling pipe 17 is opened inside the upper mold 1. The first cooling pipes 17 all avoid each hole opened in the upper mold 1 and are mainly distributed at the central position of the upper mold 1, guiding the cooling water to be distributed at the central position of the die-casting of the upper mold 1, improving the cooling efficiency of the upper mold 1 corresponding to the moving mold position, and preventing the casting from cracking, deforming or shrinking during die-casting, thereby improving the die-casting quality of the casting.
[0027] Even further, specifically referring to the attached Figure 3 , at the same time, a first water inlet 171 connecting the first water inlet pipe 12 and the first cooling pipe 17 is opened outside the upper mold 1 corresponding to one end of the first cooling pipe 17, and a first water outlet 172 connecting the first water outlet pipe 14 and the first cooling pipe 17 is opened outside the upper mold 1 corresponding to the other end of the first cooling pipe 17. Cooling water is injected into the first cooling pipe 17 inside the upper mold 1 through the first water inlet 171, and at the same time, the cooling water is guided through the first cooling pipe 17 arranged inside the upper mold 1, and then the cooling water is output through the first water outlet 172. At the same time, the first water outlet 172 is fastened by the first water outlet pipe 14 to prevent the cooling water from leaking at the interface, and further prevent the leaked cooling water from contacting the high-temperature molten metal during die-casting, generating dangerous steam, increasing the operation safety, and at the same time improving the cooling efficiency of the cooling device.
[0028] Referring to the attached Figure 1 、 Figure 2 、 Figure 3, a lower die 2 is fixedly arranged on the lower side of the upper die 1, a second water inlet pipe 23 is fixedly arranged on the outer side of the lower die 2, and a second filter 24 identical to the first filter 13 on the outer side of the upper die 1 is fixedly arranged at one end of the second water inlet pipe 23. Cooling water is injected through the second water inlet pipe 23, and the injected water is filtered for impurities through the second filter 24. At the same time, a second water outlet pipe 25 is fixedly arranged on the outer side of the lower die 2, and a second pipe joint 26 fixedly connected to the second water outlet pipe 25 is fixedly arranged at one end of the second water outlet pipe 25. A second cooling pipe 27 is opened inside the lower die 2. The second cooling pipes 27 all avoid each hole position opened in the lower die 2, and the second cooling pipes 27 are mainly distributed at the central position below the moving die, guiding the cooling water to be distributed at the central position of the die casting of the lower die 2, improving the cooling efficiency of the position of the lower die 2 corresponding to the moving die.
[0029] Further, specifically refer to the appendix Figure 3 , a second water inlet 271 is opened on one side of the lower die 2, and a second water outlet 272 connected to the second water outlet pipe 25 and the second cooling pipe 27 is opened on the outer side of the lower die 2 corresponding to the other end of the second cooling pipe 27. Cooling water is injected into the second cooling pipe 27 inside the lower die 2 through the second water inlet 271, and at the same time, the cooling water is guided through the second cooling pipe 27 arranged inside the lower die 2, and then the cooling water is output through the second water outlet 272. At the same time, the second water outlet 272 is fastened by the second water outlet pipe 25 to prevent the cooling water from leaking at the interface.
[0030] Refer to the appendix Figure 1 , Figure 2 , a fixed die base plate 3 is fixedly arranged at the bottom of the lower die 2, and two support plates 31 are fixedly arranged on the top of the fixed die base plate 3. At the same time, water softeners 4 are fixedly arranged on the outer sides of both the upper die 1 and the lower die 2. Then, the water softener 4 on the outer side of the upper die 1 and the first cooling pipe 17 are threadedly connected to each other through the first filter 13, and the water softener 4 on the outer side of the lower die 2 and the second cooling pipe 27 are threadedly connected to each other through the second filter 24. Thus, the injected water is softened in advance by the water softener 4, removing calcium, magnesium and other ions in hard water, reducing the hardness of the injected water, preventing scale from forming on the surface of the equipment, and further preventing the metal surface under the scale from corroding due to lack of oxygen, improving the cooling efficiency of the cooling equipment and the service life of the mold. The water softener 4 is in a can shape, and a fastening ring 41 is fixedly arranged on the outer side of the water softener 4 to fasten the water softener 4 to prevent the tank body from deforming and being damaged. A water filter port 42 is arranged at one end of the water softener 4 to further filter the impurities in the injected water, reducing the proportion of impurities in the injected water and reducing the scale accumulation rate in the cooling equipment and the mold.
[0031] Refer to the appendix Figure 1 , Figure 2, there are four guide pillars 16 provided at the bottom of the upper die 1, and four guide sleeves 21 are fixedly provided at the top of the lower die 2. The upper die 1 and the lower die 2 are connected through the guide pillars 16 and the guide sleeves 21. During the die-casting process, the moving die moves with the opening and closing actions of the die-casting machine. Thus, the upper die 1 reciprocates through the guide pillars 16 and the guide sleeves 21, and cooperates with the lower die 2 to complete the forming of the casting. Two side plates 22 are fixedly provided on both sides of the lower die 2, and the side plates 22 are threadedly connected to the lower die 2. The various components of the lower die 2 are firmly combined together through the side plates 22 provided on both sides of the lower die 2, ensuring the stability of the die during the die-casting process. During die-casting, the die will be subjected to large pressures, impact forces, thermal stresses, etc. The existence of the side plates 22 can effectively resist these forces and prevent the die structure from deforming or falling apart.
[0032] The working principle of the present utility model is as follows: First, by setting the structural characteristics of the first water inlet pipe 12 in combination with the first filter 13, cooling water is injected through the first water inlet pipe 12, and the injected water is filtered for impurities through the first filter 13. Thus, it is prevented that the impurities in the injected water accumulate inside the die, affecting the water flow rate, and at the same time, it is prevented that the impurities in the injected water cause corrosion to the inside of the die, improving the cooling efficiency of the cooling equipment and the service life of the die.
[0033] Secondly, by setting the structural characteristics of the first cooling pipe 17, the first cooling pipe 17 avoids all the hole positions opened on the upper die 1, and is mainly distributed at the central position of the upper die 1, guiding and distributing the cooling water at the central position of the die-casting of the upper die 1, improving the cooling efficiency of the position of the upper die 1 corresponding to the moving die, and preventing the casting from cracking, deforming or having shrinkage holes during the die-casting process, thereby improving the die-casting quality of the casting.
[0034] Finally, by setting the structural characteristics of the first cooling pipe 17 in cooperation with the first water outlet pipe 14, the cooling water is injected into the first cooling pipe 17 inside the upper die 1 through the first water inlet 171. At the same time, the cooling water is guided through the first cooling pipe 17 provided inside the upper die 1, and then the cooling water is output through the first water outlet 172. At the same time, the first water outlet 172 is fastened through the first water outlet pipe 14, preventing the cooling water from leaking at the interface, and further preventing the leaked cooling water from contacting the high-temperature molten metal during the die-casting process and generating dangerous steam, increasing the operation safety, and at the same time improving the cooling efficiency of the cooling equipment.
[0035] The above is only the preferred embodiment of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model. The structures, devices and operation methods not specifically described and explained in the present utility model, if not specifically stated and limited, are implemented according to the conventional means in the art.
Claims
1. A die-casting mold processing cooling device, including an upper mold (1), characterized in that: A gate (11) is formed at the top of the upper mold (1). A first water inlet pipe (12) is fixedly arranged on the outer side of the upper mold (1). A first filter (13) is fixedly arranged at one end of the first water inlet pipe (12). A first water outlet pipe (14) is fixedly arranged on the outer side of the upper mold (1). A first pipe joint (15) is fixedly arranged at one end of the first water outlet pipe (14). A lower mold (2) is fixedly arranged below the upper mold (1). A second water inlet pipe (23) is fixedly arranged on the outer side of the lower mold (2). A second filter (24) is fixedly arranged at one end of the second water inlet pipe (23). A second water outlet pipe (25) is fixedly arranged on the outer side of the lower mold (2). A second pipe joint (26) is fixedly arranged on one side of the second water outlet pipe (25); A first cooling pipe (17) is formed inside the upper mold (1). A first water inlet (171) is formed on the outer side of the upper mold (1) corresponding to one end of the first cooling pipe (17). A first water outlet (172) is formed on the outer side of the upper mold (1) corresponding to the other end of the first cooling pipe (17). A second cooling pipe (27) is formed inside the lower mold (2). A second water inlet (271) is formed on one side of the lower mold (2). A second water outlet (272) is formed on the outer side of the lower mold (2) corresponding to the other end of the second cooling pipe (27); A fixed mold base plate (3) is fixedly arranged at the bottom of the lower mold (2). Two support plates (31) are fixedly arranged on the top of the fixed mold base plate (3). Water softeners (4) are fixedly arranged on the outer sides of both the upper mold (1) and the lower mold (2). The water softeners (4) are in a can shape. A fastening ring (41) is fixedly arranged on the outer side of the water softener (4). A water filter port (42) is arranged at one end of the water softener (4).
2. The cooling device for die-casting mold processing according to claim 1, wherein: Four guide posts (16) are arranged at the bottom of the upper mold (1). Four guide sleeves (21) are fixedly arranged on the top of the lower mold (2). Two side plates (22) are fixedly arranged on both sides of the lower mold (2).
3. A die-casting mold processing cooling device according to claim 1, characterized in that: All the first cooling pipes (17) avoid each hole formed in the upper mold (1), and the first cooling pipes (17) are mainly distributed at the central position above the moving mold.
4. A die-casting mold processing cooling device according to claim 1, characterized in that: All the second cooling pipes (27) avoid each hole formed in the lower mold (2), and the second cooling pipes (27) are mainly distributed at the central position below the moving mold.
5. The cooling device for die-casting mold processing according to claim 1, characterized in that: The water softener (4) on the outer side of the upper mold (1) and the first cooling pipe (17) are threadedly connected to each other through the first filter (13). The water softener (4) on the outer side of the lower mold (2) and the second cooling pipe (27) are threadedly connected to each other through the second filter (24).
6. The cooling device for die-casting mold processing according to claim 2, wherein: The upper mold (1) and the lower mold (2) are movably connected through the guide posts (16) and the guide sleeves (21), and the side plates (22) are threadedly connected to the lower mold (2).