Double-sided welding training equipment
By designing the combination of slide rods, slide plates, gears and drivers, the synchronous movement of double-sided welding equipment is achieved, which solves the problem of inability to synchronize welding equipment in the prior art, improves welding quality and efficiency, and is suitable for student training.
Patent Information
- Application Number
- CN202420743012.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The upper and lower welding equipment of existing ultrasonic double-sided welding machines cannot be fully synchronized, resulting in low welding efficiency, especially affecting welding quality under high precision requirements.
A double-sided welding training equipment is designed to achieve synchronous movement of the two welding equipment through the combination of slide rods, slide plates, gears and drivers, ensuring synchronous changes in the spacing and position of the welding equipment and the workpiece fixed panel.
It improves welding quality and work efficiency, is suitable for students to learn double-sided welding skills, and enhances the stability and flexibility of welding.
Smart Images

Figure CN223129768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a double-sided welding training device. Background Art
[0002] CN206527429U discloses an ultrasonic double-sided welding machine, which uses the upper and lower welding machines for double-sided welding. The upper and lower welding machines of this welding machine cannot achieve complete synchronization, resulting in low efficiency. Especially in the case of high requirements for welding accuracy, if the two welding machines cannot be completely synchronized, it will affect the temperature during welding, and the workpiece cannot reach the optimal temperature, thus affecting the welding quality. Summary of the Utility Model
[0003] In view of this, it is necessary to provide a double-sided welding training device that can enable two welding devices to perform synchronous welding, effectively improve the welding quality and work efficiency, and is conducive to students learning the skills of double-sided welding.
[0004] The utility model provides a double-sided welding training device, including:
[0005] A workpiece fixing panel for fixing the workpiece to be welded;
[0006] Two oppositely arranged mounting plates, a sliding rod is connected between the two mounting plates, and a welding space is formed between the two mounting plates;
[0007] Two oppositely arranged sliding plates, the two sliding plates are slidably connected to the sliding rod, one sliding plate is connected to a rack, and the two racks are oppositely arranged and jointly engaged with a gear;
[0008] Two welding devices, one welding device is slidably mounted on one sliding plate;
[0009] A first driver, the first driver is in transmission with the gear, and is used to drive the two sliding plates to move relatively or away from each other to simultaneously change the distance between the welding device and the workpiece fixing panel;
[0010] Two second drivers, one second driver is connected to one welding device, and the second driver is used to drive the welding device to change the planar position of the welding device relative to the workpiece fixing panel.
[0011] Further, the welding device is mounted on the sliding plate through a first guiding slide rail, and the sliding direction of the welding device is the vertical direction.
[0012] Further, the welding device includes a bottom plate and a welding head, an installation hole is formed on the bottom plate, and the welding head is detachably connected to the bottom plate through the installation hole.
[0013] Further, a first avoidance hole is provided at a position of the skateboard corresponding to the position of the welding head, the welding head passes through the first avoidance hole, a second avoidance hole is provided at a position of the mounting plate corresponding to the position of the welding head, and the second avoidance hole is used for avoiding the movement of the welding head and avoiding the wire connecting the welding head.
[0014] Further, the double-sided welding training device further includes:
[0015] A driving component, which is used to drive the workpiece fixing panel to rotate.
[0016] Further, the workpiece fixing panel includes a panel for fixing the workpiece to be welded, an annular guide plate disposed around the panel, and a guide wheel disposed around the panel; wherein,
[0017] The driving component includes:
[0018] A fixing frame;
[0019] Multiple pairs of positioning wheels, the positioning wheels are installed on the fixing frame, and multiple pairs of the positioning wheels respectively clamp the annular guide plate to realize the positioning when the workpiece fixing panel rotates around the virtual central axis;
[0020] A motor, the motor is connected to a driving wheel, the driving wheel is in contact with the guide wheel, and is used to drive the guide wheel to rotate, and further drive the panel to rotate around the virtual central axis.
[0021] Further, the fixing frame includes a first fixing plate and a second fixing plate, the first fixing plate and the second fixing plate are oppositely arranged, at least two pairs of the positioning wheels are provided on the first fixing plate, and at least two other pairs of the positioning wheels are provided on the second fixing plate;
[0022] The workpiece fixing panel includes two annular guide plates, and the two annular guide plates are located on both sides of the guide wheel;
[0023] The positioning wheels located on the first fixing plate clamp one annular guide plate, and the positioning wheels located on the second fixing plate clamp the other annular guide plate.
[0024] Further, the double-sided welding training device further includes:
[0025] A second guiding slide rail, the driving component slides relative to the welding device through the second guiding slide rail, and the sliding direction of the driving component is the front-back direction;
[0026] A third driver, which is used to drive the driving component to slide.
[0027] Compared with the prior art, the beneficial effects of the present utility model are as follows: Driven by the first driver, the present utility model drives the gear transmission, and then drives the two sliding plates to move relatively or away from each other, so that the distances between the two welding devices and the workpiece fixing panel are synchronously increased or decreased. The plane position of the welding device relative to the workpiece fixing panel can be changed by the second driver, so that the workpiece can be welded or the welding position can be changed. The present utility model can effectively improve the welding quality and work efficiency, and is beneficial for students to learn the skills of double-sided welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a three-dimensional structural schematic diagram of the specific embodiment of the present utility model Figure 1 。
[0029] Figure 2 is a three-dimensional structural schematic diagram of the specific embodiment of the present utility model Figure 2 。
[0030] Figure 3 is the specific structure of the workpiece fixing panel and the driving components.
[0031] Figure 4 is Figure 3 a cross-sectional view of
[0032] The following specific embodiments will further illustrate the present utility model in conjunction with the above-mentioned drawings. SPECIFIC EMBODIMENTS
[0033] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. It can be understood that the accompanying drawings are only for reference and illustration, and are not used to limit the present utility model. The connection relationships shown in the drawings are only for clear description and do not limit the connection methods.
[0034] It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component, or there may be an intermediate component present at the same time. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this utility model belongs. It should also be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", and "joined" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific situations. The terms used in the description of this utility model in this specification are only for the purpose of describing specific embodiments, and are not intended to limit this utility model.
[0035] It should also be noted that in the description of this utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to this utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0036] The specific embodiment of this utility model provides a double-sided welding training device, as Figure 1 and Figure 2 shown, which includes a workbench 10, a workpiece fixing panel 20, two oppositely arranged mounting plates 30, two oppositely arranged sliding plates 40, two welding devices 50, a first driver 61, and two second drivers 62.
[0037] The mounting plates 30 are installed on the workbench 10, and the two mounting plates 30 are arranged face to face. A slide bar 31 is connected between the two mounting plates 30. The number of the slide bars 31 is preferably four, and they are arranged at the four corners of the mounting plates 30. A welding space is formed between the two mounting plates 30 for accommodating the welding devices 50, the workpiece fixing panel 20, etc.
[0038] The workpiece fixing panel 20 is used to fix the workpiece to be welded. Specifically, as Figure 3 and Figure 4As shown, the workpiece fixing panel 20 includes a panel 21 for fixing the workpieces to be welded, and the panel 21 includes a first area 211 and a second area 212. The first area 211 is used to fix one workpiece to be welded, and the second area 212 is used to fix another workpiece to be welded. The two workpieces are welded into one by performing double-sided welding through two welding devices 50. There is a welding path gap 213 between the first area 211 and the second area 212, and the welding path gap 213 facilitates welding by the welding device 50.
[0039] Continue reading Figure 2 As shown, two slide plates 40 are slidably connected to the slide bar 31, one slide plate 40 is connected to a rack 41, the two racks 41 are arranged opposite to each other and mesh with a gear 63, and the first driver 61 is driven by the gear 63. The first driver 61 is installed on the rear fixing plate 11, and the rear fixing plate 11 is connected to the mounting plate 30. Under the transmission of the first driver 61, the two slide plates 40 are driven to move relative to or away from each other to simultaneously change the distance between the welding device 50 and the workpiece fixing panel 20.
[0040] One welding device 50 is slidably mounted on one slide plate 40. Specifically, the welding device 50 is mounted on the slide plate 40 via a first guide rail 101, and the sliding direction of the welding device 50 is a vertical direction. Two welding devices 50 are respectively located on the left and right sides of the workpiece fixing panel 20 to weld the workpiece on both sides.
[0041] A second driver 62 is connected to the welding device 50 , and the second driver 62 is used to drive the welding device 50 to change the plane position of the welding device 50 relative to the workpiece fixing panel 20 .
[0042] In a welding control method of one embodiment, the welding device 50 can perform vertical linear welding on the workpiece along the welding path gap 213 under the continuous drive of the second driver 62, that is, in this embodiment, welding is performed in a manner in which the welding device 50 is movable and the workpiece fixing panel 20 is fixed.
[0043] Driven by the first driver 61, the gear 63 is driven to transmit, and then the two slides 40 are driven to move relative to or away from each other, so that the two welding devices 50 are synchronously close to or away from the distance between the workpiece fixing panel 20. The second driver 62 can change the planar position of the welding device 50 relative to the workpiece fixing panel 20, and then the workpiece can be welded or the welding position can be changed, which can effectively improve the welding quality and work efficiency and help students learn the skills of double-sided welding.
[0044] The welding device 50 includes a bottom plate 51 and a welding head 52. An installation hole 511 is formed in the bottom plate 51, and the welding head 52 is detachably connected to the bottom plate 51 through the installation hole 511, so that it is convenient for students to replace welding heads 52 of different models and powers.
[0045] A first avoidance hole 42 is provided at the position of the slide plate 40 corresponding to the welding head 52. The welding head 52 passes through the first avoidance hole 42. A second avoidance hole 32 is provided at the position of the mounting plate 30 corresponding to the welding head 52. The second avoidance hole 32 is used for avoiding the movement of the welding head 52 and avoiding the wires connecting the welding head 52. When changing the distance between the welding devices 50 through the first driver 61, the welding head 52 and the wires can be avoided through the second avoidance hole 32.
[0046] In the specific embodiment of the present utility model, the double-sided welding training device may further include a driving component 70. The driving component 70 is used to drive the workpiece fixing panel 20 to rotate. Thus, in the welding control method of another embodiment, the planar position of the welding device 50 relative to the workpiece fixing panel 20 can be controlled by the second driver 62. After determination, the workpiece fixing panel 20 is driven to rotate by the driving component 70, and the welding device 50 can perform circular welding on the workpiece along the welding path gap 213, that is, in this embodiment, welding is performed in a manner that the welding device 50 is fixed and the workpiece fixing panel 20 rotates. It should be noted here that the welding device 50 can be adapted to different circular workpiece welding requirements through the second driver 62.
[0047] In this embodiment, the workpiece fixing panel 20 may further include an annular guide plate 22 surrounding the panel and a guide wheel 23 surrounding the panel.
[0048] The driving component 70 may include a fixing frame 71, multiple pairs of positioning wheels 72, and a motor 73. Among them, the positioning wheels 72 are installed on the fixing frame 71, and multiple pairs of the positioning wheels 72 respectively clamp the annular guide plate 22 to realize the positioning when the workpiece fixing panel 20 rotates around the virtual central axis X, that is, it can ensure that the workpiece fixing panel 20 rotates around the determined virtual central axis X. The motor 73 is connected to a driving wheel 74, and the driving wheel 74 contacts the guide wheel 23 and is used to drive the guide wheel 23 to rotate, and then drive the panel to rotate around the virtual central axis X.
[0049] In this embodiment, the fixing bracket 71 includes a first fixing plate 711 and a second fixing plate 712. The first fixing plate 711 and the second fixing plate 712 are arranged opposite to each other. At least two pairs of the positioning wheels 72 are provided on the first fixing plate 711, and at least two other pairs of positioning wheels 72 are provided on the second fixing plate 712. The workpiece fixing panel 20 includes two of the annular guide plates 22, and the two annular guide plates 22 are located on both sides of the guide wheel 23. The positioning wheels 72 on the first fixing plate 711 clamp one of the annular guide plates 22, and the positioning wheels 72 on the second fixing plate 712 clamp the other annular guide plate 22. This specific structure can effectively prevent the workpiece fixing panel 20 from swinging and improve the welding stability.
[0050] In a specific embodiment of the present invention, the double-sided welding training device may further include a second guiding slide rail 102 and a third driver 64. The driving component 70 is installed on the connecting frame 103, and the connecting frame 103 is connected to the second guiding slide rail 102, so that the driving component 70 slides relative to the welding device 50 through the second guiding slide rail 102, and the sliding direction of the driving component 70 is the front-back direction. The third driver 64 is used to drive the driving component 70 to slide, which can make the driving component 70 enter or exit the welding space. Or, in a welding control method of another embodiment, the position of the welding device 50 is fixed and the workpiece fixing panel 20 does not rotate, while the third driver 64 controls the sliding of the driving component 70, and the welding device 50 can perform horizontal linear welding on the workpiece along the welding path gap 213.
[0051] In the description and claims of this application, the words "comprise / include" and their variants such as "have / include" are used to specify the existence of the stated features, numerical values, steps or components, but do not exclude the existence or addition of one or more other features, numerical values, steps, components or combinations thereof.
[0052] Some features of the present invention are described separately in different embodiments for clarity. However, these features can also be described in combination in a single embodiment. On the contrary, some features of the present invention are described only in a single embodiment for brevity. However, these features can also be described separately or in any suitable combination in different embodiments.
[0053] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A double-sided welding training device, characterized in that, Comprising: A workpiece fixing panel for fixing the workpiece to be welded; Two oppositely arranged mounting plates, with a sliding rod connected between the two mounting plates, and a welding space formed between the two mounting plates; Two oppositely arranged sliding plates, the two sliding plates are slidably connected to the sliding rod, one sliding plate is connected to a rack, the two racks are oppositely arranged and jointly engaged with a gear; Two welding devices, one welding device is slidably mounted on one sliding plate; A first driver, the first driver is in transmission with the gear, and is used to drive the two sliding plates to move towards or away from each other to simultaneously change the distance between the welding device and the workpiece fixing panel; Two second drivers, one second driver is connected to one welding device, and the second driver is used to drive the welding device to change the planar position of the welding device relative to the workpiece fixing panel.
2. The double-sided welding training equipment according to claim 1, characterized in that, The welding device is mounted on the sliding plate through a first guiding slide rail, and the sliding direction of the welding device is the vertical direction.
3. The double-sided welding training device according to claim 1 or 2, characterized in that The welding device includes a bottom plate and a welding head, an installation hole is formed on the bottom plate, and the welding head is detachably connected to the bottom plate through the installation hole.
4. The double-sided welding training device according to claim 3, characterized in that The sliding plate is provided with a first avoidance hole corresponding to the position of the welding head, the welding head passes through the first avoidance hole, and the mounting plate is provided with a second avoidance hole corresponding to the position of the welding head, and the second avoidance hole is used for the avoidance when the welding head moves and for avoiding the wire connecting the welding head.
5. The double-sided welding training equipment according to claim 1, characterized in that, The double-sided welding training device further includes: A driving component for driving the workpiece fixing panel to rotate.
6. The double-sided welding training device according to claim 5, characterized in that, The workpiece fixing panel includes a panel for fixing the workpiece to be welded, an annular guiding plate arranged around the panel, and a guide wheel arranged around the panel; wherein, The driving component includes: A fixing frame; Multiple pairs of positioning wheels, the positioning wheels are mounted on the fixing frame, and multiple pairs of the positioning wheels respectively clamp the annular guiding plate to realize the positioning when the workpiece fixing panel rotates around the virtual central axis; A motor, the motor is connected to a driving wheel, the driving wheel contacts the guide wheel, and is used to drive the guide wheel to rotate, and further drive the panel to rotate around the virtual central axis.
7. The double-sided welding training device according to claim 6, wherein: The fixing frame includes a first fixing plate and a second fixing plate, the first fixing plate and the second fixing plate are oppositely arranged, at least two pairs of the positioning wheels are provided on the first fixing plate, and at least two other pairs of the positioning wheels are provided on the second fixing plate; The workpiece fixing panel includes two of the annular guiding plates, and the two annular guiding plates are located on both sides of the guide wheel; The positioning wheels located on the first fixing plate clamp one of the annular guiding plates, and the positioning wheels located on the second fixing plate clamp the other annular guiding plate.
8. The double-sided welding training device according to any one of claims 6-7, characterized in that The double-sided welding training device further includes: A second guiding slide rail, the driving component slides relative to the welding device through the second guiding slide rail, and the sliding direction of the driving component is the front-back direction; A third driver for driving the driving component to slide.
Citation Information
Patent Citations
Ultrasonic wave both sides welding is met sb. at airport
CN206527429U