Positioning tool for profile welding

By designing positioning tools for profile welding, clamping components and angle adjustment components are used to solve the problems of lifting and angle fixing during profile welding, and stable welding and multi-angle applicability are achieved.

CN223129783UActive Publication Date: 2025-07-22HENAN XINGANBANG ELECTROMECHANICAL EQUIP MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421939878.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-22
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

When welding long profiles, the welded end of the profile is prone to lift due to gravity, and the existing positioning devices cannot achieve welding at different angles, which is poor in applicability.

Method used

A positioning tool for profile welding is designed, including the left plate and the right plate. The fixing and angle adjustment of the profile is achieved through the clamping assembly and the angle adjustment assembly. The clamping assembly is composed of a U-shaped frame and a threaded rod. The angle adjustment assembly is composed of an L-shaped adjustment rod and a connecting cylinder to prevent the profile from rising and allow welding at different angles.

Benefits of technology

Effectively prevent the welding end of the profile from rising, improve the welding success rate, and support welding at different angles to enhance applicability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223129783U_ABST
    Figure CN223129783U_ABST
Patent Text Reader

Abstract

The utility model discloses a positioning tool for profile welding, which comprises a left plate and a right plate, one end of the left plate is rotatably connected with one end of the right plate, the upper ends of the left plate and the right plate are respectively and rotatably connected with a clamping component, the upper ends of the left plate and the right plate are respectively provided with a fixing component, and the front ends of the left plate and the right plate are provided with an angle adjusting component. The clamping assembly comprises a U-shaped frame with a downward opening, the upper end of the U-shaped frame is in threaded connection with a first threaded rod, a downward pressing adjusting wheel is fixed to the upper end of the first threaded rod, the lower end of the first threaded rod is rotationally connected with a downward pressing block, and the rear end of the U-shaped frame is in threaded connection with a second threaded rod. The front end of the second threaded rod is rotationally connected with a clamping block, the rear end of the second threaded rod is fixedly connected with a clamping adjusting wheel, the welding ends of the two long-rod-shaped sectional materials are fixed through the two clamping assemblies, the situation that the welding ends of the long-rod-shaped sectional materials tilt due to the lever principle is prevented, and the welding probability is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of profile processing, in particular to a positioning tool for profile welding. Background Art

[0002] With the development of society, welding machines have been widely used. At the same time, people's requirements for welding machines have become higher and higher. In the process of welding profiles, some positioning tooling is indispensable.

[0003] Chinese patent application number: CN2021221707624, discloses a profile welding positioning device, including a supporting base, a threaded seat is fixedly installed on the upper surface of the supporting base near one end, and a fixed seat is fixedly installed on the upper surface of the supporting base near the other end, a threaded column is penetrated and connected inside the threaded seat, one end of the threaded column is connected to an adjusting knob, and the other end of the threaded column is connected to a positioning block, a connector is fixedly installed on the outer surface of the positioning block, the connector is sleeved on the other end of the threaded column, a scraping mechanism is connected to the inner side of the fixed seat, and a stopping mechanism is symmetrically arranged on the outer surface of the supporting base near the two sides; the profile welding positioning device described in the utility model can scrape off the welding slag adhered to the inner wall of the positioning device, can ensure the cleanliness of the inner side of the positioning device, and can stop the positioning device when it is positioned in place, thereby improving the positioning accuracy of the positioning device.

[0004] The above solution may encounter the following problems when used:

[0005] 1. When the two profiles to be welded are long, after the welding ends are clamped and fixed, the fixed end of the profile will move downward due to gravity, thereby forming a lever, causing the welding end of the profile to warp upward, affecting the welding of the profile.

[0006] 2. Due to the different usage scenarios of profiles, two profiles need to be welded at a certain angle. The above technical solution can only perform alignment welding, and cannot weld profiles at a certain angle, so it has poor applicability. Utility Model Content

[0007] In view of the above problems, the utility model provides a positioning tool for profile welding, which solves the above problems.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a positioning tool for profile welding, comprising a left plate and a right plate, one end of the left plate and the right plate are rotatably connected, the upper ends of the left plate and the right plate are respectively rotatably connected with a clamping assembly, the upper ends of the left plate and the right plate are respectively provided with a fixing assembly, the front ends of the left plate and the right plate are provided with an angle adjustment assembly, and the upper ends of the left plate and the right plate are respectively provided with through holes;

[0009] The clamping assembly includes a U-shaped frame with an opening facing downwards. The upper end of the U-shaped frame is threadedly connected with a first threaded rod. The upper end of the first threaded rod is fixed with a downward pressure adjusting wheel. The lower end of the first threaded rod is rotatably connected with a downward pressure block. The rear end of the U-shaped frame is threadedly connected with a second threaded rod. The front end of the second threaded rod is rotatably connected with a clamping block. The rear end of the second threaded rod is fixedly connected with a clamping adjusting wheel. One end of the U-shaped frame is rotatably connected with the corresponding left plate or right plate. The other end of the U-shaped frame is provided with a fixing hole;

[0010] The fixing assembly includes a convex-shaped sliding groove. At the front end and the rear end inside the sliding groove, limiting grooves are symmetrically provided. A slider is slidably connected inside the sliding groove. The outer wall of the slider is provided with limiting blocks corresponding to the limiting grooves. The upper end of the slider is fixed with a dial. A spring is placed inside the sliding groove.

[0011] Preferably, counterbores are respectively provided at the front ends of the left plate and the right plate. The angle adjusting assembly is inserted into the counterbores to be connected with the left plate and the right plate.

[0012] Preferably, the angle adjusting assembly includes an L-shaped adjusting rod and a fixing column. One end of the adjusting rod is inserted into the counterbore of the left plate. The other end of the adjusting rod is threadedly connected with one end of a connecting cylinder. The other end of the connecting cylinder is rotatably connected with one end of the fixing column. The other end of the fixing column is inserted into the counterbore of the right plate.

[0013] Preferably, an arc-shaped groove is provided at the lower end of the downward pressure block, and an arc-shaped groove is provided at the front end of the clamping block.

[0014] Preferably, the through hole is a square funnel shape, and the left end of the slider is conical and the outer wall is provided with an inclined surface.

[0015] Preferably, the distance from the counterbore to the rotation connection of the left plate and the right plate is the same as the length of the angle adjusting assembly when it is the shortest.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] 1. The welding ends of two long rod-shaped profiles are fixed by two clamping assemblies, preventing the welding ends of the long rod profiles from warping due to the principle of the lever, improving the probability of welding. By providing arc-shaped grooves at the lower end of the downward pressure block and the front end of the clamping block, the clamping assembly can also clamp and fix circular profiles, with stronger applicability.

[0018] 2. By rotatably connecting the left plate and the right plate, the welding of two profiles at a certain angle can be achieved. The angle adjustment component is used to connect the left plate and the right plate, realizing the limitation of the included angle between the left plate and the right plate, keeping the included angle unchanged, preventing the angle from changing during the welding of profiles. At the same time, the length of the angle adjustment component is adjusted by rotating the connecting cylinder, thereby adjusting the degree of the included angle formed by the left plate and the right plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 is an exploded view of the present invention;

[0021] Figure 3 is an exploded view of the fixing component of the present invention;

[0022] Figure 4 is a schematic diagram of the overall fixing component of the present invention.

[0023] Reference numerals in the figures: 1. Left plate; 2. Right plate; 3. Clamping component; 4. Fixing component; 5. Angle adjustment component; 6. Through hole; 7. Counterbore; 31. U-shaped frame; 32. First threaded rod; 33. Lower pressing adjustment wheel; 34. Lower pressing block; 35. Second threaded rod; 36. Clamping adjustment wheel; 37. Clamping block; 38. Fixing hole; 41. Slide groove; 42. Limiting groove; 43. Slide block; 44. Limiting block; 45. Paddle; 46. Spring; 51. Adjusting rod; 52. Fixed column; 53. Connecting cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following further describes in detail the embodiments of the present invention in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0025] Please refer to Figure 1 and Figure 2, A positioning tool for profile welding, comprising a left plate 1 and a right plate 2. One end of the left plate 1 and the right plate 2 is rotatably connected. The left plate 1 and the right plate 2 are rotatably connected, and the included angle between the left plate 1 and the right plate 2 can be adjusted to facilitate the angular welding of profiles. When the left plate 1 and the right plate 2 are in the same horizontal plane, the two profiles are aligned for welding. Clamping components 3 are respectively rotatably connected to the upper ends of the left plate 1 and the right plate 2. Fixing components 4 are respectively provided at the upper ends of the left plate 1 and the right plate 2. One end of the clamping component 3 is rotatably connected to the left plate 1 and the right plate 2. The other end of the clamping component 3 is located in the through hole 6 and is clamped in the through hole 6 by the fixing component 4 to fix the clamping component 3 and prevent the clamping component 3 from rotating. The clamping component 3 positions and fixes the profiles, making the butt joints of the two profiles fit tightly to prevent the profiles from moving during welding. Angle adjusting components 5 are provided at the front ends of the left plate 1 and the right plate 2. Through holes 6 are respectively opened at the upper ends of the left plate 1 and the right plate 2. The through holes 6 are square funnel-shaped. The through holes 6 are used for one end of the clamping component 3 to enter and engage with the fixing component 4, thereby realizing the fixation of the clamping component 3. At the same time, the through holes 6 are set as funnel-shaped to facilitate the clamping component 3 to smoothly enter the through holes 6 and engage with the fixing component 4 for fixation. Counterbores 7 are respectively opened at the front ends of the left plate 1 and the right plate 2. The angle adjusting components 5 are inserted into the counterbores 7 and connected to the left plate 1 and the right plate 2. The angle adjusting components 5 are inserted into the counterbores 7 and connected to the left plate 1 and the right plate 2, making the left plate 1 and the right plate 2 stop rotating, thereby realizing the fixation of the included angle between the left plate 1 and the right plate 2. The distance from the counterbore 7 to the rotational connection of the left plate 1 and the right plate 2 is the same as the length of the angle adjusting component 5 when it is the shortest. Setting the distance from the counterbore 7 to the rotational connection of the left plate 1 and the right plate 2 to be the same as the length of the angle adjusting component 5 when it is the shortest enables the device to be applicable to the angles of profile welding from 60 degrees to 180 degrees.

[0026] Please refer to Figure 2The clamping assembly 3 includes a U-shaped frame 31 with an opening facing downward. The U-shaped frame 31 is set to a U-shape so that the U-shaped frame 31 can wrap the welding end of the profile to prevent the welding end of the longer profile from warping up due to the lever. The upper end of the U-shaped frame 31 is threadedly connected to a first threaded rod 32, and a downward pressure adjustment wheel 33 is fixed to the upper end of the first threaded rod 32. The lower end of the first threaded rod 32 is rotatably connected to a downward pressure block 34. The rear end of the U-shaped frame 31 is threadedly connected to a second threaded rod 35, and the front end of the second threaded rod 35 is rotatably connected to a clamping block 37. The rear end of the second threaded rod 35 is fixedly connected to a clamping adjustment wheel 36. Rotating the downward pressure adjustment wheel 33 and the clamping adjustment wheel 36 drives the corresponding first threaded rod 32 and second threaded rod 35 to rotate. At the same time, since the first threaded rod 32 and the second threaded rod 35 are threadedly connected to the U-shaped frame 31, the first threaded rod 32 and the second threaded rod 35 clamp and fix the profile against the lower pressing block 34 and the clamping block 37 to achieve the positioning of the profile. One end of the U-shaped frame 31 is rotatably connected to the corresponding left plate 1 or right plate 2, and the other end of the U-shaped frame 31 is provided with a fixing hole 38, and the lower end of the lower pressing block 34 is provided with an arc groove, and the front end of the clamping block 37 is provided with an arc groove. The two long rod-shaped profile welding ends are fixed by two clamping assemblies 3 to prevent the long rod profile from warping up at the welding end due to the principle of leverage, thereby increasing the probability of welding. By providing an arc groove at the lower end of the lower pressing block 34 and the front end of the clamping block 37, the clamping assembly 3 can also clamp and fix the circular profile, which is more applicable.

[0027] See also Figure 3 and Figure 4 The fixing assembly 4 includes a convex slide groove 41, and the front and rear ends of the slide groove 41 are symmetrically provided with limiting grooves 42. A slider 43 is slidably connected in the slide groove 41. The left end of the slider 43 is conical and the outer wall is provided with an inclined surface. The outer wall of the slider 43 is provided with a limiting block 44 corresponding to the limiting groove 42. The slider 43 slides in the slide groove 41, and the limiting block 44 slides in the limiting groove 42. Since the limiting groove 42 does not penetrate the slide groove 41, the limiting groove 42 and the limiting block 44 are slidably connected to the slider 43 to limit the slider 43, preventing the slider 43 from sliding out of the slide groove. 41, the left end of the slider 43 is conical and has an inclined surface. When the clamping component 3 enters the through hole 6, it directly contacts the inclined surface of the slider 43 to squeeze it, so that the slider 43 slides in the slide groove 41. When the fixing hole 38 on the clamping component 3 corresponds to the slider 43, the slider 43 slides out and is engaged in the fixing hole 38 to fix the clamping component 3. A paddle 45 is fixed to the upper end of the slider 43, and a clamping adjustment wheel 36 is placed in the slide groove 41. The spring 46 is a compression spring. The spring 46 cooperates with the slider 43 to achieve the effect of automatically clamping the clamping component 3.

[0028] Please refer to Figure 1 and Figure 2 wherein the angle adjusting assembly 5 includes an L-shaped adjusting rod 51 and a fixing post 52. One end of the adjusting rod 51 is inserted into the counterbore 7 of the left plate 1, and the other end of the adjusting rod 51 is threadedly connected to one end of a connecting cylinder 53. The other end of the connecting cylinder 53 is rotatably connected to one end of the fixing post 52, and the other end of the fixing post 52 is inserted into the counterbore 7 of the right plate 2. By rotatably connecting the left plate 1 and the right plate 2, welding of two profiles at a certain angle can be achieved. By connecting the left plate 1 and the right plate 2 through the angle adjusting assembly 5, the angle between the left plate 1 and the right plate 2 is limited to keep the angle unchanged, preventing the angle from changing during welding of the profiles. At the same time, by rotating the connecting cylinder 53, the length of the angle adjusting assembly 5 is adjusted, thereby adjusting the degree of the angle formed by the left plate 1 and the right plate 2.

[0029] When the present utility model is in use:

[0030] First, determine whether the profiles to be welded are welded in alignment or at a certain angle;

[0031] Then, when welding in alignment, place the welding ends of the profiles respectively below the clamping assemblies 3 at the upper ends of the left plate 1 and the right plate 2, rotate the clamping assemblies 3 so that the other ends of the clamping assemblies 3 enter the through holes 6, and fix the clamping assemblies 3 through the fixing assemblies 4;

[0032] When the profiles are welded at a certain angle, rotate the left plate 1 and the right plate 2 so that the angle between them corresponds to the welding angle of the profiles. Rotate the connecting cylinder 53 so that the adjusting rod 51 enters the connecting cylinder 53. After the angle adjusting assembly 5 is adjusted, insert both ends of the angle adjusting assembly 5 into the counterbores 7 of the left plate 1 and the right plate 2 to fix the angle between the left plate 1 and the right plate 2. After completion, place the welding ends of the profiles respectively below the clamping assemblies 3 at the upper ends of the left plate 1 and the right plate 2, rotate the clamping assemblies 3 so that the other ends of the clamping assemblies 3 enter the through holes 6, and fix the clamping assemblies 3 through the fixing assemblies 4;

[0033] Next, rotate the downward pressing adjusting wheel 33 and the clamping adjusting wheel 36 respectively to drive the corresponding first threaded rod 32 and second threaded rod 35 to rotate. At the same time, since the first threaded rod 32 and the second threaded rod 35 are threadedly connected to the U-shaped frame 31, the first threaded rod 32 and the second threaded rod 35 push against the downward pressing block 34 and the clamping block 37 to clamp and fix the profiles;

[0034] Finally, weld the two profiles through an existing welding device.

[0035] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A positioning tooling for profile welding, characterized in that: It includes a left plate (1) and a right plate (2). One end of the left plate (1) and the right plate (2) is rotatably connected. Clamping components (3) are respectively rotatably connected to the upper ends of the left plate (1) and the right plate (2). Fixing components (4) are respectively arranged at the upper ends of the left plate (1) and the right plate (2). An angle adjustment component (5) is arranged at the front ends of the left plate (1) and the right plate (2). Through holes (6) are respectively opened at the upper ends of the left plate (1) and the right plate (2); The clamping component (3) includes a U-shaped frame (31) with an opening facing downwards. A first threaded rod (32) is threadedly connected to the upper end of the U-shaped frame (31). A downward pressure adjusting wheel (33) is fixed to the upper end of the first threaded rod (32). A downward pressure block (34) is rotatably connected to the lower end of the first threaded rod (32). A second threaded rod (35) is threadedly connected to the rear end of the U-shaped frame (31). A clamping block (37) is rotatably connected to the front end of the second threaded rod (35). A clamping adjusting wheel (36) is fixedly connected to the rear end of the second threaded rod (35). One end of the U-shaped frame (31) is rotatably connected to the corresponding left plate (1) or right plate (2). A fixing hole (38) is opened at the other end of the U-shaped frame (31); The fixing component (4) includes a convex-shaped sliding groove (41). Limiting grooves (42) are symmetrically opened at the front end and the rear end inside the sliding groove (41). A slider (43) is slidably connected inside the sliding groove (41). A limiting block (44) corresponding to the limiting groove (42) is arranged on the outer wall of the slider (43). A dial (45) is fixed to the upper end of the slider (43). A spring (46) is placed inside the sliding groove (41).

2. The positioning tooling for profile welding according to claim 1, characterized in that: Counterbores (7) are respectively opened at the front ends of the left plate (1) and the right plate (2). The angle adjustment component (5) is inserted into the counterbores (7) to be connected to the left plate (1) and the right plate (2).

3. The positioning tooling for profile welding according to claim 1, characterized in that: The angle adjustment component (5) includes an L-shaped adjusting rod (51) and a fixing column (52). One end of the adjusting rod (51) is inserted into the counterbore (7) of the left plate (1). The other end of the adjusting rod (51) is threadedly connected to one end of a connecting cylinder (53). The other end of the connecting cylinder (53) is rotatably connected to one end of the fixing column (52). The other end of the fixing column (52) is inserted into the counterbore (7) of the right plate (2).

4. The positioning tooling for profile welding according to claim 1, characterized in that: An arc-shaped groove is arranged at the lower end of the downward pressure block (34). An arc-shaped groove is arranged at the front end of the clamping block (37).

5. The positioning tooling for profile welding according to claim 1, wherein: The through hole (6) is a square funnel shape. The left end of the slider (43) is conical and a slope is arranged on the outer wall.

6. The positioning tooling for profile welding according to claim 2, characterized in that: The distance from the counterbore (7) to the rotation connection of the left plate (1) and the right plate (2) is the same as the length of the angle adjustment component (5) when it is the shortest.