Auxiliary positioning device for welding of steel tube tower
By setting up an anti-slip positioning surface and a device to drive the positioning rollers on the steel pipe tower, the problem of inconvenient adjustment of the welding position of the steel pipe tower is solved and the welding efficiency is improved.
Patent Information
- Application Number
- CN202422364387.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The position of the steel pipe tower is inconvenient to adjust during the welding process, resulting in low production efficiency.
Several bases and rotatable positioning rollers are adopted that are arranged perpendicular to the steel pipe tower and rotatably connected to the outer peripheral wall are provided with anti-slip positioning surfaces, which drives the positioning rollers to rotate through the driving member to adjust the position of the steel pipe tower for welding.
The production efficiency of steel pipe tower welding is improved and the position adjustment process is simplified.
Smart Images

Figure CN223129855U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of steel pipe tower welding, and in particular to a welding auxiliary positioning device for steel pipe towers. Background Technique
[0002] As an important infrastructure on transmission lines, steel pipe towers are lattice towers mainly composed of steel pipes for main components and steel pipes or steel sections for other components. It is a support structure for overhead transmission lines to support conductors and lightning conductors. It enables the conductors to meet the clearance requirements for the ground and ground objects, and can bear the loads of the conductors, lightning conductors, and itself, as well as external loads.
[0003] Currently, when manufacturing steel pipe towers, stiffening plates and flange plates need to be welded to both ends of the steel pipes respectively. The steel pipes are large in volume. In the past, they could only be lifted by a crane, and then one or more welders would weld the lifted end of the steel pipe after aligning it with the flange. Since the positions are different, when welding at different positions in the circumferential direction of the steel pipe tower, the position of the steel pipe tower needs to be readjusted. However, when the steel pipe is lifted by a crane, the position adjustment is inconvenient, greatly reducing the production efficiency. Therefore, further improvement is needed. Utility Model Content
[0004] In order to facilitate the adjustment of the position of the steel pipe tower to improve the production efficiency during welding, this application provides a welding auxiliary positioning device for steel pipe towers.
[0005] A welding auxiliary positioning device for steel pipe towers provided by this application adopts the following technical solutions:
[0006] A welding auxiliary positioning device for steel pipe towers includes several bases arranged perpendicular to the length direction of the steel pipe tower body, positioning rollers rotatably connected to the bases, and a first driving member for driving the positioning rollers to rotate. An anti-slip positioning surface is wound around the outer peripheral wall of the positioning rollers. Two positioning rollers are arranged on one base, respectively on both sides of the steel pipe tower body, and the rotation directions of several said positioning rollers are the same.
[0007] By adopting the above technical solutions, due to the provision of the anti-slip positioning surface, it can support when abutting against the steel pipe tower, and under the action of friction, when the first driving member drives the positioning rollers to rotate, it can drive the steel pipe tower to rotate, thereby adjusting the position of the steel pipe tower, so that welders can weld some stiffening plates and flange plates required on the steel pipe tower, that is, it is convenient to adjust the position of the steel pipe tower, and further improve the production efficiency during welding.
[0008] Preferably, one end of the base is provided with a mounting seat for mounting the first driving member. The first driving member includes a driving motor fixedly connected to the mounting seat, a driving rotating shaft coaxially and fixedly connected to the output shaft of the driving motor, a worm gear coaxially sleeved on the driving rotating shaft, and a worm meshing with the worm gear. The worm is coaxially and fixedly connected to the positioning roller.
[0009] By adopting the above technical solution, when the driving motor is started, it drives the driving rotating shaft, the worm gear and the worm to rotate in sequence, so as to drive the positioning roller to rotate, so as to realize the position adjustment of the position on the outer peripheral wall of the steel pipe tower located on the axis. Among them, in order to reduce the possibility of collision between the driving motor directly mounted on the positioning roller and the steel pipe tower, a mounting seat for mounting the driving motor is provided on the base, and the driving rotating shaft, the worm gear and the worm are connected to drive the rotation of the positioning roller.
[0010] Preferably, a protective cover is provided outside the worm gear and the worm.
[0011] By adopting the above technical solution, by providing a protective cover, it can reduce the possibility of accidental contact with the worm gear and the worm and getting injured, and also reduce the possibility of external wear of the worm gear and the worm.
[0012] Preferably, the number of the worm gear, the worm and the positioning roller is the same, and one driving rotating shaft passes through two worm gears.
[0013] By adopting the above technical solution, passing one driving rotating shaft through two worm gears can drive the rotation of two positioning rollers by one driving motor, so as to reduce the cost brought by setting a plurality of driving motors.
[0014] Preferably, it further includes a bracket provided on the base for mounting the positioning roller and a second driving member for driving the bracket to slide along the length direction of the base.
[0015] By adopting the above technical solution, by providing a second driving member, the bracket can be moved along the direction perpendicular to the axis of the steel pipe tower, so as to adjust the horizontal position of the steel pipe tower, or adjust the distance between the two brackets to adapt to the support of different steel pipe towers.
[0016] Preferably, the worm gear is slidably sleeved on the driving rotating shaft. A limiting block is protrudingly provided on the inner peripheral wall of the worm gear. A limiting groove for the limiting block to slidably insert is formed on the outer peripheral wall of the driving rotating shaft along its length direction. The protective cover is provided on the bracket, and limiting balls abutting against the opposite two surfaces of the worm gear are protrudingly provided inside the protective cover.
[0017] By adopting the above technical solution, since the positioning roller slides along the length direction of the base along with the bracket, the corresponding worm and worm gear need to be changed accordingly. Therefore, by setting the cooperation between the limiting block and the limiting groove, and the limiting balls abutting against the opposite two surfaces of the worm, the sliding in the axial direction is restricted, and it can slide along the length direction of the base along with the bracket to adjust the corresponding position.
[0018] Preferably, the bracket includes a sliding plate abutting against the upper surface of the base, a sliding seat fixedly connected to the lower surface of the sliding plate, and two mounting plates vertically arranged on the upper surface of the sliding plate for the positioning roller to be rotatably connected. A sliding groove for the sliding seat to slide is formed on the upper surface of the base along its length direction, and the second driving member is used to drive the sliding seat to slide along the sliding groove.
[0019] Preferably, the second driving member includes a lead screw threadedly passing through the side walls of the sliding seat and the sliding groove and a hand wheel for driving the lead screw to rotate. The length direction of the lead screw is parallel to the length direction of the sliding groove, and one end of the lead screw is far away from the driving motor and the hand wheel is arranged.
[0020] By adopting the above technical solution, by rotating the hand wheel, the lead screw is driven to rotate, so that the sliding seat slides along the length direction of the sliding groove to adjust the relative position of the positioning roller on the base.
[0021] Preferably, one lead screw passes through the two sliding seats.
[0022] By adopting the above technical solution, by passing the lead screw through the two sliding seats, the positions of the two positioning rollers can be adjusted at one time.
[0023] Preferably, a connecting rope (44) is connected between the two brackets (4).
[0024] By adopting the above technical solution, by providing a connecting rope, the position of the base can be changed by lifting with the connecting rope.
[0025] In summary, the utility model has the following beneficial effects:
[0026] 1. Since there is an anti-slip positioning surface, it can support when abutting against the steel pipe tower, and under the action of friction, when the first driving member drives the positioning roller to rotate, the steel pipe tower is driven to rotate, so as to adjust the position of the steel pipe tower, so that welders can weld some stiffening plates and flanges required on the steel pipe tower, that is, it is convenient to adjust the position of the steel pipe tower, and thus the production efficiency during welding is improved.
[0027] 2. By providing a second driving member, the bracket can be moved along the direction perpendicular to the axis of the steel pipe tower, so as to adjust the horizontal position of the steel pipe tower or adjust the distance between the two brackets to adapt to the support of different steel pipe towers. Brief Description of the Drawings
[0028] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present application;
[0029] Figure 2 is a schematic diagram of the structure of the first driving member in an embodiment of the present application;
[0030] Figure 3 is a schematic diagram of the structure inside the protective cover in an embodiment of the present application;
[0031] Figure 4 is a schematic diagram of the structure of the limit ball in an embodiment of the present application;
[0032] Figure 5 is Figure 1 a partial enlarged schematic diagram of part A in
[0033] Description of the reference numerals: 1, steel pipe tower body; 2, base; 21, I-beam; 22, fixing plate; 23, sliding groove; 24, mounting seat; 3, positioning roller; 31, anti-slip positioning surface; 4, bracket; 41, sliding plate; 42, sliding seat; 43, mounting plate; 44, connecting rope; 45, connecting plate; 5, first driving member; 51, driving motor; 52, driving rotating shaft; 521, limit groove; 53, worm gear; 531, limit block; 54, worm; 6, second driving member; 61, lead screw; 62, hand wheel; 7, protective cover; 71, limit ball. Detailed Description of the Embodiment
[0034] The following will further describe the present application in detail with reference to the attached Figures 1-5 drawings.
[0035] An embodiment of the present application discloses a welding auxiliary positioning device for a steel pipe tower.
[0036] Embodiment:
[0037] A welding auxiliary positioning device for a steel pipe tower, referring to Figure 1 、 Figure 2 , includes a plurality of bases 2 arranged perpendicular to the length direction of the steel pipe tower body 1, positioning rollers 3 rotatably connected to the bases 2, brackets 4 provided on the bases 2 for mounting the positioning rollers 3, a first driving member 5 for driving the positioning rollers 3 to rotate, and a second driving member 6 for driving the brackets 4 to slide along the length direction of the bases 2.
[0038] Among them, there are specifically two bases 2 arranged along the length direction of the steel pipe tower body 1. The base 2 specifically includes two parallel I-beams 21 and fixing plates 22 arranged at the ends of the two I-beams 21. In this embodiment, the bracket 4 specifically includes a sliding plate 41 abutting on the upper surfaces of the two I-beams 21, a sliding seat 42 fixedly connected to the lower surface of the sliding plate 41, and two mounting plates 43 vertically arranged on the upper surface of the sliding plate 41 for the positioning roller 3 to be rotatably connected. At this time, there is a gap between the two I-beams 21 to form a chute 23 for the sliding seat 42 to slide along the length direction of the base 2. In this embodiment, the two mounting plates 43 in one bracket 4 are respectively arranged on both sides of the positioning roller 3. The ends of the positioning roller 3 are rotatably connected to the two mounting plates 43, and a connecting rope 44 is fixedly penetrated through the mounting plates 43 in the two brackets 4.
[0039] Among them, an anti-slip positioning surface 31 is wound around the outer peripheral wall of the positioning roller 3. There are two positioning rollers 3 arranged on both sides of the steel pipe tower body 1 respectively on one base 2, and the rotating directions of several positioning rollers 3 are the same.
[0040] Refer to Figure 2 、 Figure 3 ., among which, one end of the base 2 is fixedly connected with a mounting seat 24 for installing the first driving member 5. In this embodiment, the first driving member 5 specifically includes a driving motor 51 fixedly connected to the mounting seat 24, a driving rotating shaft 52 coaxially and fixedly connected to the output shaft of the driving motor 51, a worm gear 53 coaxially sleeved on the driving rotating shaft 52, and a worm 54 meshing with the worm gear 53. One end of the worm 54 is fixedly penetrated through one of the mounting plates 43 and coaxially fixed with the positioning roller 3. In this embodiment, the number of the worm gear 53, the worm 54 and the positioning roller 3 is the same, and one driving rotating shaft 52 penetrates through the two worm gears 53.
[0041] Refer to Figure 3 、 Figure 4 ., further, to reduce the possibility of damage or accidental injury to the externally placed worm gear 53 and worm 54, the worm gear 53 and the worm 54 are covered with a protective cover 7. One end of the sliding plate 41 extends with a connecting plate 45 to be fixedly connected to the lower end of the protective cover 7. It should be noted that since the bracket 4 slides along the length direction of the base 2, in this embodiment, the worm gear 53 is slidably sleeved on the driving rotating shaft 52. A limiting block 531 protrudes from the inner peripheral wall of the worm gear 53, and a limiting groove 521 for the limiting block 531 to slidably insert is opened along the length direction of the outer peripheral wall of the driving rotating shaft 52. Limiting balls 71 abutting on the opposite two surfaces of the worm gear 53 protrude from the opposite two inner side walls of the protective cover 7 to limit the possibility of the worm gear 53 rotating along the driving rotating shaft 52 by itself.
[0042] Refer to Figure 5, in this embodiment, the second driving member 6 is used to drive the sliding seat 42 to slide along the sliding groove 23. The second driving member 6 specifically includes a lead screw 61 threadedly passing through the sliding seat 42 and the fixing plate 22, and a hand wheel 62 for driving the lead screw 61 to rotate. The length direction of the lead screw 61 is parallel to the length direction of the sliding groove 23. One lead screw 61 passes through two sliding seats 42. In this embodiment, the lead screw 61 is a double-threaded lead screw 61. Rotate the hand wheel 62 to adjust the distance between the two positioning rollers 3. The hand wheel 62 is arranged away from the driving motor 51.
[0043] The implementation principle of a steel pipe tower welding auxiliary positioning device according to an embodiment of the present application is as follows: by providing an anti-slip positioning surface 31, it is used for support when abutting against the steel pipe tower, and under the action of friction, when the first driving member 5 drives the positioning roller 3 to rotate, the steel pipe tower is driven to rotate, so as to adjust the position of the steel pipe tower, so that welders can weld some stiffening plates and flanges required on the steel pipe tower, that is, it is convenient to adjust the position of the steel pipe tower, and thus the production efficiency during welding is improved.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A welding auxiliary positioning device for a steel pipe tower, characterized in that: It includes several bases (2) arranged perpendicular to the length direction of the steel pipe tower body (1), positioning rollers (3) rotatably connected to the bases (2), and a first driving member (5) for driving the positioning rollers (3) to rotate. An anti-slip positioning surface (31) is wound around the outer peripheral wall of the positioning roller (3). Two positioning rollers (3) are arranged on one base (2) on both sides of the steel pipe tower body (1) respectively, and the rotating directions of several positioning rollers (3) are the same.
2. The welding auxiliary positioning device for a steel pipe tower according to claim 1, wherein: One end of the base (2) is provided with a mounting seat (24) for mounting the first driving member (5). The first driving member (5) includes a driving motor (51) fixedly connected to the mounting seat (24), a driving rotating shaft (52) coaxially and fixedly connected to the output shaft of the driving motor (51), a worm gear (53) coaxially sleeved on the driving rotating shaft (52), and a worm (54) meshing with the worm gear (53). The worm (54) is coaxially and fixedly connected to the positioning roller (3).
3. The welding auxiliary positioning device for a steel pipe tower according to claim 2, characterized in that: A protective cover (7) is provided outside the worm gear (53) and the worm (54).
4. The welding auxiliary positioning device for a steel pipe tower according to claim 2, characterized in that: The number of the worm gear (53), the worm (54) and the positioning roller (3) is the same, and one driving rotating shaft (52) passes through two worm gears (53).
5. The welding auxiliary positioning device for a steel pipe tower according to claim 3, wherein: It further includes a bracket (4) arranged on the base (2) for mounting the positioning roller (3) and a second driving member (6) for driving the bracket (4) to slide along the length direction of the base (2).
6. The welding auxiliary positioning device for a steel pipe tower according to claim 5, wherein: The worm gear (53) is slidably sleeved on the driving rotating shaft (52). A limiting block (531) protrudes from the inner peripheral wall of the worm gear (53). A limiting groove (521) for the limiting block (531) to slide and insert is formed along the length direction of the outer peripheral wall of the driving rotating shaft (52). The protective cover (7) is arranged on the bracket (4), and limiting balls (71) abutting against the opposite two surfaces of the worm gear (53) protrude inside the protective cover (7).
7. An auxiliary positioning device for steel pipe tower welding according to claim 5, characterized in that: The bracket (4) includes a sliding plate (41) abutting against the upper surface of the base (2), a sliding seat (42) fixedly connected to the lower surface of the sliding plate (41), and two mounting plates (43) vertically arranged on the upper surface of the sliding plate (41) for the positioning roller (3) to be rotatably connected. A sliding groove (23) for the sliding seat (42) to slide and connect is formed along the length direction of the upper surface of the base (2). The second driving member (6) is used to drive the sliding seat (42) to slide along the sliding groove (23).
8. A welding auxiliary positioning device for a steel pipe tower according to claim 7, characterized in that: The second driving member (6) includes a lead screw (61) threadedly passing through the side walls of the sliding seat (42) and the sliding groove (23), and a hand wheel (62) for driving the lead screw (61) to rotate. The length direction of the lead screw (61) is parallel to the length direction of the sliding groove (23), and the hand wheel (62) is arranged away from the driving motor (51).
9. The welding auxiliary positioning device for a steel pipe tower according to claim 8, wherein: One lead screw (61) passes through two sliding seats (42).
10. The welding auxiliary positioning device for a steel pipe tower according to claim 7, characterized in that: A connecting rope (44) is connected between the two brackets (4).