Clamp tool for chip breaking alloy straight fluted drill production
By designing the clamping tool driven by U-frame and electro-hydraulic cylinder, the simultaneous clamping and rotation of multiple chip-breaking alloy straight groove drills is achieved, solving the problem of repeated disassembly and clamping in the prior art, and improving production efficiency.
Patent Information
- Application Number
- CN202422250234.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing clamp tools used for the production of chip breaking alloy straight groove drilling can only clamp one drill bit, and it needs to be disassembled and clamped repeatedly when processing multiple chip breaking alloys, which is cumbersome to operate and inefficient.
A clamp tool including a U-frame, a lower chuck and an upper chuck is designed, and a simultaneous clamping and horizontal rotation adjustment of multiple drill bits is achieved by using an electro-hydraulic cylinder and a driving mechanism, and a synchronous clamping and rotation of multiple drill bits is achieved by an electro-hydraulic cylinder and a motor drive mechanism.
The simultaneous clamping and rotation of multiple drill bits is realized, which simplifies operation, saves time and improves machining efficiency.
Smart Images

Figure CN223130017U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of the production of chip-breaking alloy straight-flute drills, and particularly relates to a fixture tooling for the production of chip-breaking alloy straight-flute drills. Background Art
[0002] The chip-breaking alloy straight-flute drill is a type of alloy drill bit. The chip-breaking alloy straight-flute drill adopts an internal hole cooling method, which greatly improves its chip-breaking and chip evacuation performance during drilling. The chip-breaking alloy straight-flute drill has excellent self-centering ability, can be processed efficiently, and the machining accuracy of the holes processed can reach H7. The chip-breaking alloy straight-flute drill is widely used in the hole machining of various materials. When producing the chip-breaking alloy straight-flute drill, a fixture tooling is required to clamp and fix the chip-breaking alloy straight-flute drill, which can ensure that the chip-breaking alloy straight-flute drill will not shift or fall off during processing.
[0003] In the related art, although the fixture tooling for the production of chip-breaking alloy straight-flute drills can meet the basic requirements of clamping and fixing the chip-breaking alloy straight-flute drill, it is found that there are still at least the following deficiencies in actual operation: The fixture tooling for the production of chip-breaking alloy straight-flute drills can only clamp and fix one chip-breaking alloy straight-flute drill at a time. After the clamped chip-breaking alloy straight-flute drill is processed, it needs to be disassembled and removed before the next chip-breaking alloy straight-flute drill can be clamped and fixed for continued processing. When processing a large number of chip-breaking alloy straight-flute drills in sequence, the operation steps of clamping and fixing and disassembling and removing the chip-breaking alloy straight-flute drill need to be repeated several times. This operation process is relatively cumbersome, consumes a lot of working time, and has a relatively low working efficiency.
[0004] Therefore, we propose a fixture tooling for the production of chip-breaking alloy straight-flute drills to solve the above problems. Utility Model Content
[0005] The purpose of this application is to provide a fixture tooling for the production of chip-breaking alloy straight-flute drills, which has the effects of being convenient for clamping and fixing multiple chip-breaking alloy straight-flute drills at the same time, being able to horizontally rotate and adjust the multiple clamped and fixed chip-breaking alloy straight-flute drills to facilitate the processing of each chip-breaking alloy straight-flute drill one by one, and being convenient for simultaneously releasing the clamping and fixing of multiple chip-breaking alloy straight-flute drills. The operation is simple and convenient, saving working time and improving working efficiency.
[0006] The above technical object of the present application is achieved through the following technical solutions: A fixture tooling for the production of a chip-breaking alloy straight flute drill, including a U-shaped frame, a lower chuck, and an upper chuck. A first shaft seat is fixedly installed on the inner wall of the bottom of the U-shaped frame, a column is rotatably installed on the top of the first shaft seat, the lower chuck is fixedly installed at the top of the column, and a plurality of lower arc-shaped clamping grooves are formed on the top edge of the lower chuck. The plurality of lower arc-shaped clamping grooves are annularly distributed at equal intervals. An electric hydraulic cylinder is fixedly installed on the inner wall of the top of the U-shaped frame, a second shaft seat is rotatably installed at the output shaft end of the electric hydraulic cylinder, the upper chuck is fixedly installed at the bottom of the second shaft seat, the upper chuck is located directly above the lower chuck, and a plurality of upper arc-shaped clamping grooves are formed on the bottom edge of the upper chuck. The plurality of upper arc-shaped clamping grooves are annularly distributed at equal intervals, and the plurality of upper arc-shaped clamping grooves are respectively located directly above the corresponding lower arc-shaped clamping grooves. A connecting column is fixedly installed at the center of the bottom of the upper chuck, a jack is formed at the center of the top of the lower chuck, a slot communicating with the jack is formed at the top of the column, and the bottom end of the connecting column slidably penetrates the jack and is slidably installed in the slot. A driving mechanism for controlling the rotation of the column is provided on the U-shaped frame.
[0007] A further setting of the present application is that the lower chuck and the upper chuck are set to have the same diameter size.
[0008] A further setting of the present application is that lower protective pads are fixedly installed on the inner walls of the bottoms of the plurality of lower arc-shaped clamping grooves, and upper protective pads are fixedly installed on the inner walls of the tops of the plurality of upper arc-shaped clamping grooves.
[0009] A further setting of the present application is that a support ring is arranged inside the U-shaped frame, the top of the lower chuck penetrates through the inner ring of the support ring, cross beams are fixedly installed on both sides of the bottom end of the connecting column, avoiding holes are formed on both inner walls of the slot, and one end of each of the two cross beams away from each other penetrates through the corresponding avoiding hole. Vertical beams are fixedly installed on both sides of the bottom of the support ring, and the bottom ends of the two vertical beams are respectively fixedly connected to one end of each of the two cross beams away from each other.
[0010] A further setting of the present application is that the inner ring diameter size of the support ring is larger than the diameter size of the lower chuck.
[0011] A further setting of the present application is that the upper surface of the support ring is flush with the middle part of the upper surface of the lower protective pad.
[0012] A further setting of the present application is that the cross-section of the connecting column, the cross-section of the jack, and the cross-section of the slot are all rectangular.
[0013] A further setting of the present application is that the driving mechanism includes a motor, a main gear, and a sub-gear. The motor is fixedly installed on the inner wall of the bottom of the U-shaped frame, the main gear is fixedly installed at the output shaft end of the motor, the sub-gear is fixedly sleeved on the column, and the main gear meshes with the sub-gear.
[0014] This application includes at least one of the following beneficial technical effects:
[0015] In this application, one end of multiple chip-breaking alloy straight-flute drills is sequentially placed on the lower protective pads in the corresponding lower arc-shaped clamping grooves. At this time, the support ring can support a part of the multiple chip-breaking alloy straight-flute drills located outside the corresponding lower arc-shaped clamping grooves. By controlling the electric hydraulic cylinder to extend and operate, the second shaft seat and the upper chuck can be quickly pushed vertically downward until the multiple upper protective pads respectively press the chip-breaking alloy straight-flute drills, that is, the operation of simultaneously clamping and fixing the multiple chip-breaking alloy straight-flute drills is completed. After the multiple chip-breaking alloy straight-flute drills are simultaneously clamped and fixed, there is a certain distance between the support ring and the chip-breaking alloy straight-flute drills, and thus the processing operation of the chip-breaking alloy straight-flute drills will not be affected.
[0016] In this application, by using a driving mechanism composed of a motor, a main gear, and a sub-gear, the multiple chip-breaking alloy straight-flute drills that are clamped and fixed can be horizontally rotated and adjusted, so as to process the chip-breaking alloy straight-flute drills one by one. The operation is simple and convenient, saving working time and improving work efficiency.
[0017] In this application, by controlling the electric hydraulic cylinder to contract and reset, the second shaft seat and the upper chuck can be quickly driven to move vertically upward and return to their positions. The upper chuck will drive the connecting column, two cross beams, two vertical beams, and the support ring to move vertically upward and return to their positions, and then the multiple processed chip-breaking alloy straight-flute drills can be removed in sequence. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of this application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 is a three-dimensional structure schematic diagram of the first perspective of this embodiment.
[0020] Figure 2 is a three-dimensional structure schematic diagram of the second perspective of this embodiment.
[0021] Figure 3 is a main view cross-sectional structure schematic diagram of this embodiment.
[0022] In the figure, 1, U-shaped frame; 2, first shaft seat; 3, column; 4, lower chuck; 5, lower arc-shaped clamping groove; 6, electric hydraulic cylinder; 7, second shaft seat; 8, upper chuck; 9, upper arc-shaped clamping groove; 10, lower protective pad; 11, upper protective pad; 12, connecting column; 13, jack; 14, slot; 15, support ring; 16, cross beam; 17, avoidance hole; 18, vertical beam; 19, motor; 20, main gear; 21, sub-gear. Detailed implementation manners
[0023] The technical solutions of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the scope of protection of the present application.
[0024] See Figure 1 、 Figure 2 and Figure 3 ,the present application provides a fixture tooling for the production of chip-breaking alloy straight-flute drills, including a U-shaped frame 1, a lower chuck 4 and an upper chuck 8, wherein:
[0025] A first shaft seat 2 is fixedly installed on the inner wall of the bottom of the U-shaped frame 1. A column 3 is rotatably installed on the top of the first shaft seat 2. The lower chuck 4 is fixedly installed at the top of the column 3. A plurality of lower arc-shaped clamping grooves 5 are formed on the top edge of the lower chuck 4. The plurality of lower arc-shaped clamping grooves 5 are distributed in an equidistant annular manner. An electric hydraulic cylinder 6 is fixedly installed on the inner wall of the top of the U-shaped frame 1. A second shaft seat 7 is rotatably installed at the output shaft end of the electric hydraulic cylinder 6. The upper chuck 8 is fixedly installed at the bottom of the second shaft seat 7. The upper chuck 8 is located directly above the lower chuck 4. By utilizing the retractable feature of the electric hydraulic cylinder 6, the vertical lifting of the second shaft seat 7 and the upper chuck 8 can be controlled. The diameter sizes of the lower chuck 4 and the upper chuck 8 are set to be the same. A plurality of upper arc-shaped clamping grooves 9 are formed on the bottom edge of the upper chuck 8. The plurality of upper arc-shaped clamping grooves 9 are distributed in an equidistant annular manner, and the plurality of upper arc-shaped clamping grooves 9 are respectively located directly above the corresponding lower arc-shaped clamping grooves 5. By the combined action of the upper arc-shaped clamping grooves 9 and the lower arc-shaped clamping grooves 5 directly below them, one end of the chip-breaking alloy straight-flute drill can be clamped and fixed. By providing a plurality of upper arc-shaped clamping grooves 9 and a plurality of lower arc-shaped clamping grooves 5, a plurality of chip-breaking alloy straight-flute drills can be clamped and fixed simultaneously. A connecting column 12 is fixedly installed at the center of the bottom of the upper chuck 8. A jack 13 is formed at the center of the top of the lower chuck 4. A slot 14 communicating with the jack 13 is formed at the top of the column 3. The bottom end of the connecting column 12 slides through the jack 13 and is slidably installed in the slot 14. The cross-sections of the connecting column 12, the jack 13 and the slot 14 are all rectangular, which can ensure that the lower chuck 4 and the upper chuck 8 can rotate synchronously. A driving mechanism for controlling the rotation of the column 3 is provided on the U-shaped frame 1, that is, the synchronous rotation of the lower chuck 4 and the upper chuck 8 can be controlled, so as to facilitate the horizontal rotation adjustment of the clamped and fixed plurality of chip-breaking alloy straight-flute drills and facilitate the processing of the chip-breaking alloy straight-flute drills one by one.
[0026] In this embodiment, in order to prevent damage to the clamping parts of the chip-breaking alloy straight-flute drills, lower protective pads 10 are fixedly installed on the inner walls at the bottoms of the multiple lower arc-shaped clamping grooves 5, and upper protective pads 11 are fixedly installed on the inner walls at the tops of the multiple upper arc-shaped clamping grooves 9. It should be noted that both the lower protective pads 10 and the upper protective pads 11 are made of rubber materials with good wear resistance.
[0027] In this embodiment, a support ring 15 is arranged inside the U-shaped frame 1. The top of the lower chuck 4 penetrates through the inner ring of the support ring 15. Cross beams 16 are fixedly installed on both sides at the bottom end of the connecting column 12. Avoidance holes 17 are formed on the inner walls on both sides of the slot 14. One end of each of the two cross beams 16 away from each other penetrates through the corresponding avoidance holes 17 respectively. Vertical beams 18 are fixedly installed on both sides at the bottom of the support ring 15. The bottom ends of the two vertical beams 18 are fixedly connected to one end of each of the two cross beams 16 away from each other. When one ends of multiple chip-breaking alloy straight-flute drills are sequentially placed in the corresponding lower arc-shaped clamping grooves 5, the support ring 15 can be used to support the multiple chip-breaking alloy straight-flute drills, so as to facilitate subsequent simultaneous clamping and fixing of the multiple chip-breaking alloy straight-flute drills. By moving the connecting column 12 downward, the support ring 15 can be driven to move downward through the two cross beams 16 and the two vertical beams 18. Furthermore, when clamping and fixing the multiple chip-breaking alloy straight-flute drills, there is a certain distance between the support ring 15 and the chip-breaking alloy straight-flute drills, which will not affect the processing operation of the chip-breaking alloy straight-flute drills.
[0028] In this embodiment, in order to ensure that the support ring 15 can move vertically smoothly, the inner ring diameter of the support ring 15 is larger than the diameter of the lower chuck 4.
[0029] In this embodiment, in order to ensure the effective support of the support ring 15 for multiple chip-breaking alloy straight-flute drills, the middle part of the upper surface of the support ring 15 is flush with the upper surface of the lower protective pad 10.
[0030] In this embodiment, the above-mentioned driving mechanism includes a motor 19, a main gear 20 and a sub-gear 21. The motor 19 is fixedly installed on the inner wall at the bottom of the U-shaped frame 1. The main gear 20 is fixedly installed at the output shaft end of the motor 19. The sub-gear 21 is fixedly sleeved on the column 3. The main gear 20 meshes with the sub-gear 21. The motor 19 is used to control the rotation of the main gear 20. By using the meshing and transmission effect of the main gear 20 and the sub-gear 21, the rotation of the column 3 can be controlled, and thus the synchronous rotation of the lower chuck 4 and the upper chuck 8 can be realized.
[0031] In this embodiment, it should be noted that the electric hydraulic cylinder 6 and the motor 19 can be purchased in the market. The motor 19 is a low-speed motor. The electric hydraulic cylinder 6 and the motor 19 are configured with a power supply. Their circuit connection methods and control methods belong to the mature technologies in the field and are fully disclosed, so no further description will be given herein.
[0032] With the above structure, when the fixture tooling for producing the chip-breaking alloy straight flute drill provided by the present application is in use, it is convenient to clamp and fix multiple chip-breaking alloy straight flute drills simultaneously, and can horizontally rotate and adjust the multiple clamped and fixed chip-breaking alloy straight flute drills, so as to facilitate the processing of the chip-breaking alloy straight flute drills one by one. Moreover, it is convenient to simultaneously release the clamping and fixing of the multiple chip-breaking alloy straight flute drills, with simple and convenient operation, saving working time and improving work efficiency. During specific operation, one end of multiple chip-breaking alloy straight flute drills is sequentially placed on the lower protective pads 10 in the corresponding lower arc-shaped clamping grooves 5. At this time, a part of the multiple chip-breaking alloy straight flute drills located outside the corresponding lower arc-shaped clamping grooves 5 are all placed on the support ring 15. Then, control the electric hydraulic cylinder 6 to extend and operate. The output shaft end of the electric hydraulic cylinder 6 will quickly push the second shaft seat 7 and the upper chuck 8 to move vertically downward until the multiple upper protective pads 11 respectively press tightly on the chip-breaking alloy straight flute drills, and then stop the operation of the electric hydraulic cylinder 6. During the process of pressing tightly on the chip-breaking alloy straight flute drills, the upper chuck 8 will drive the connecting column 12, two cross beams 16, two vertical beams 18 and the support ring 15 to move downward. There is a certain distance between the support ring 15 and the chip-breaking alloy straight flute drills (since the time required for the upper chuck 8 to quickly move down to the position is relatively short, and the distance between the upper chuck 8 and the lower chuck 4 is also relatively small, so the multiple chip-breaking alloy straight flute drills will not fall out of the corresponding lower arc-shaped clamping grooves 5), that is, the operation of simultaneously clamping and fixing the multiple chip-breaking alloy straight flute drills is completed.
[0033] After simultaneously clamping and fixing the chip-breaking alloy straight flute drills, one of the chip-breaking alloy straight flute drills can be processed. After processing this chip-breaking alloy straight flute drill, by controlling the motor 19 to operate, the motor 19 drives the main gear 20 to rotate. The main gear 20 drives the driven gear 21, the column 3, the lower chuck 4, the connecting column 12, the upper chuck 8 and the multiple clamped and fixed chip-breaking alloy straight flute drills to rotate horizontally. When rotating another chip-breaking alloy straight flute drill to a suitable position, this chip-breaking alloy straight flute drill can be continued to be processed. According to the above operation steps, by controlling the motor 19 to operate multiple times, the multiple chip-breaking alloy straight flute drills can be horizontally rotated and adjusted to suitable positions in sequence, and the chip-breaking alloy straight flute drills can be processed one by one.
[0034] When all the multiple chip-breaking alloy straight flute drills are processed, by controlling the electric hydraulic cylinder 6 to contract and reset, the output shaft end of the electric hydraulic cylinder 6 will quickly drive the second shaft seat 7 and the upper chuck 8 to move vertically upward to return to the original position. The upper chuck 8 will drive the connecting column 12, two cross beams 16, two vertical beams 18 and the support ring 15 to move upward to return to the original position. At this time, the multiple support rings 15 will support the multiple chip-breaking alloy straight flute drills again, and the multiple processed chip-breaking alloy straight flute drills can be taken off in sequence.
Claims
1. A fixture tool for the production of a chip-breaking alloy straight-flute drill, characterized in that, It includes a U-shaped frame (1), a lower chuck (4) and an upper chuck (8). A first shaft seat (2) is fixedly installed on the inner wall of the bottom of the U-shaped frame (1). A column (3) is rotatably installed on the top of the first shaft seat (2). The lower chuck (4) is fixedly installed at the top end of the column (3). A plurality of lower arc-shaped clamping grooves (5) are formed in the top edge of the lower chuck (4). The plurality of lower arc-shaped clamping grooves (5) are annularly distributed at equal intervals. An electric hydraulic cylinder (6) is fixedly installed on the inner wall of the top of the U-shaped frame (1). A second shaft seat (7) is rotatably installed at the output shaft end of the electric hydraulic cylinder (6). The upper chuck (8) is fixedly installed at the bottom of the second shaft seat (7). The upper chuck (8) is located directly above the lower chuck (4). A plurality of upper arc-shaped clamping grooves (9) are formed in the bottom edge of the upper chuck (8). The plurality of upper arc-shaped clamping grooves (9) are annularly distributed at equal intervals, and the plurality of upper arc-shaped clamping grooves (9) are respectively located directly above the corresponding lower arc-shaped clamping grooves (5). A connecting column (12) is fixedly installed at the center of the bottom of the upper chuck (8). A jack (13) is formed in the center of the top of the lower chuck (4). A slot (14) communicating with the jack (13) is formed at the top end of the column (3). The bottom end of the connecting column (12) slidably penetrates the jack (13) and is slidably installed in the slot (14). A driving mechanism for controlling the rotation of the column (3) is arranged on the U-shaped frame (1).
2. The fixture tooling for producing a chip-breaking alloy straight-flute drill according to claim 1, characterized in that: The lower chuck (4) and the upper chuck (8) are set to have the same diameter size.
3. The fixture tooling for producing a chip-breaking alloy straight-flute drill according to claim 1, characterized in that: Lower protective pads (10) are fixedly installed on the inner walls of the bottoms of the plurality of lower arc-shaped clamping grooves (5), and upper protective pads (11) are fixedly installed on the inner walls of the tops of the plurality of upper arc-shaped clamping grooves (9).
4. A fixture tool for the production of a chip-breaking alloy straight-flute drill according to claim 3, characterized in that: A support ring (15) is arranged inside the U-shaped frame (1). The top of the lower chuck (4) penetrates through the inner ring of the support ring (15). Cross beams (16) are fixedly installed on both sides of the bottom end of the connecting column (12). Avoidance holes (17) are formed in the inner walls on both sides of the slot (14). The outer ends of the two cross beams (16) respectively penetrate through the corresponding avoidance holes (17). Vertical beams (18) are fixedly installed on both sides of the bottom of the support ring (15). The bottom ends of the two vertical beams (18) are respectively fixedly connected to the outer ends of the two cross beams (16) away from each other.
5. The fixture tooling for the production of a chip-breaking alloy straight-flute drill according to claim 4, characterized in that: The inner ring diameter size of the support ring (15) is larger than the diameter size of the lower chuck (4).
6. The fixture tooling for producing a chip-breaking alloy straight flute drill according to claim 4, characterized in that: The upper surface of the support ring (15) is flush with the middle part of the upper surface of the lower protective pad (10).
7. A fixture tool for the production of a chip-breaking alloy straight-flute drill according to claim 4, characterized in that: The cross sections of the connecting column (12), the jack (13) and the slot (14) are all rectangular.
8. The fixture tooling for producing a chip-breaking alloy straight-flute drill according to claim 1, characterized in that: The driving mechanism includes a motor (19), a main gear (20) and a secondary gear (21). The motor (19) is fixedly installed on the inner bottom wall of the U-shaped frame (1). The main gear (20) is fixedly installed at the output shaft end of the motor (19). The secondary gear (21) is fixedly sleeved on the column (3). The main gear (20) meshes with the secondary gear (21).