Centering correction device for optical lens and external diameter measurement equipment
Through the combination of automatic centering correction device and outer diameter measurement equipment, the problems of low repeatability accuracy and poor appearance in optical lens measurement are solved, efficient and accurate lens measurement and classification are achieved, and the use effect and equipment efficiency of the lens are improved.
Patent Information
- Application Number
- CN202421606801.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-09
AI Technical Summary
There are problems in the existing optical lens outer diameter measurement technology of low repeatability measurement accuracy, low working efficiency and poor appearance. Manual operation leads to large deviations in the centering position of the lens, affecting measurement accuracy and efficiency.
The centering correction device is adopted that includes mounting base plate, guide rail, left-to-center assembly, right-to-center assembly and drive assembly. The motor drives the left-to-center assembly and right-to-center assembly are driven to move closer or separate from each other, realizing automatic centering correction, and accurately positioning and measuring the lens with the outer diameter measuring device.
The repetitive centering accuracy and measurement accuracy of the lens are improved, the labor intensity of manual work is reduced, the measurement efficiency and adaptability are improved, the operation steps are simplified, and the practicality of the equipment is enhanced.
Smart Images

Figure CN223130442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical lens processing and preparation, in particular to a centering and correcting device and an outer diameter measuring device for optical lenses. Background Art
[0002] With the development of society, the application scope of optical lenses has penetrated from the initial products such as film cameras, microscopes, telescopes, and simple medical devices to many optical imaging fields closely related to human life, such as digital cameras, laptop computers, mobile phones, security surveillance cameras, vehicle-mounted visual systems, smart homes, and aerial photography drones, thus making optical lenses play an important role in people's daily lives. Since the application places of lenses are different, it is necessary to measure the outer diameter of each lens for classification. At present, in the existing optical lens outer diameter measurement technology, manual use of manual equipment is used to perform centering and correction and measurement on the lenses.
[0003] However, when centering and correcting and measuring the lenses in the above-mentioned manner, the following problems are likely to occur: 1. The repeatability measurement accuracy is low and the work efficiency is low. The process of manually transferring the lenses in the tray to the measuring device will reduce the efficiency of measuring the lenses. When measuring, the mechanical claws are pushed by the air cylinder to fix the centering position, which will affect the large repeatability positioning accuracy deviation between the centering position of the lens during measurement and the center position of the measuring instrument; 2. The appearance is poor. The reason is that when the measured lenses are manually placed into the tray, it is easy to cause the positions of the lenses placed in the holes of the tray to be inconsistent, resulting in poor appearance. When placing the lenses, it is also necessary to manually sort out the lenses with different dimensional tolerance values for classification and placement, which is not only time-consuming and laborious, but also affects the measurement accuracy of the lenses, reduces the yield rate, resulting in the use effect of the lenses not reaching the best, and at the same time, the efficiency of the overall processing equipment is also low. Summary of the Invention
[0004] In view of this, the purpose of the utility model is to provide a centering and correcting device and an outer diameter measuring device for optical lenses, which can realize automatic centering and correction before measuring the lenses, have a simple structure, high accuracy, high repeatability centering accuracy, controllable centering clamping force, convenient operation, not only improve the centering efficiency, but also facilitate disassembly and subsequent maintenance, and at the same time have strong practicability.
[0005] In the first aspect, an embodiment of the utility model provides a centering and correcting device for optical lenses, which is characterized by comprising: a mounting base plate, a guide rail, a left centering component, a right centering component, a synchronous belt, and a driving component;
[0006] The guide rail is provided on the installation base plate, and the left centering component, the right centering component, the driving component, the left centering component and the right centering component are all connected to the synchronous belt.
[0007] The driving component drives the left centering component and the right centering component to approach or separate from each other.
[0008] Preferably, the driving component includes a motor, a driving wheel and a follower wheel. The synchronous belt is respectively connected to the driving wheel and the follower wheel. The driving wheel is arranged on the motor, and the motor can drive the driving wheel to rotate. The synchronous belt follows the rotation of the driving wheel, so as to drive the left centering component and the right centering component to approach or separate from each other.
[0009] Preferably, a protective plate is provided on the motor, and the motor is fixedly connected to an adjusting plate, and the adjusting plate is arranged on the installation base plate.
[0010] Preferably, the number of the follower wheels is one or more. The follower wheels are respectively arranged on one or more bearing rods matching with the follower wheels, and the one or more bearing rods are arranged on the installation base plate.
[0011] Preferably, the left centering component includes a left calibration jig, and the right centering component includes a right calibration jig; the shapes of the contact surfaces of the left calibration jig and the right calibration jig with the centering product match the shape of the centering product.
[0012] Preferably, the left centering component includes a left connecting plate, and the right centering component includes a right connecting plate. The position of the mounting calibration jig on the left connecting plate or / and the right connecting plate is a limiting structure, and the limiting structure restricts the calibration jig from moving outward to the centering product.
[0013] Preferably, the left centering component includes a left slider.
[0014] The left slider is slidably mounted on the guide rail. The left slider is connected to the left connecting plate, and the left connecting plate is connected to a left fixing plate, a left pressing plate and a left calibration jig. The synchronous belt is arranged between the left fixing plate and the left pressing plate, and the left fixing plate is connected to the left pressing plate.
[0015] Preferably, the right centering component includes a right slider.
[0016] The right slider is slidably mounted on the guide rail. The right slider is connected to the right connecting plate, and the right connecting plate is respectively connected to a right fixing plate, a right pressing plate and a right calibration jig. The synchronous belt is arranged between the right fixing plate and the right pressing plate, and the right fixing plate is connected to the right pressing plate.
[0017] Preferably, the left centering component and the right centering component are connected to any two points of the synchronous belt.
[0018] In a second aspect, an embodiment of the present invention provides an outer diameter measuring device for an optical lens, including the centering and correcting device for an optical lens described above.
[0019] The beneficial effects brought by the present invention are as follows:
[0020] 1. The centering and correcting device for an optical lens provided by the present invention drives the left centering component and the right centering component through a driving component, enabling the left centering component and the right centering component to approach or separate from each other, thereby realizing the centering and correction of the centered product. This device is simpler in structure compared with the existing structure, can more easily achieve automatic centering and correction, has a controllable centering clamping force, high repeatable centering accuracy, is convenient to operate, has high precision and work efficiency, is also convenient for disassembly and subsequent maintenance, and can be widely applied in this field.
[0021] 2. The present invention also provides an outer diameter measuring device for an optical lens, which can better center and correct the lens, is more efficient and labor-saving, improves the measurement accuracy and quality; can also adapt to lenses placed in different forms, and the measuring device configured in the outer diameter measuring device can measure not only the outer diameter but also the shape to achieve dual functions, improving the adaptability, versatility and work efficiency.
[0022] Other features and advantages of the present invention will be described in the following specification, and in part, will be obvious from the specification, or will be understood by implementing the present invention. The objectives and other advantages of the present invention are achieved and obtained by the structures specifically pointed out in the specification, claims and drawings.
[0023] To make the above objectives, features and advantages of the present invention more obvious and understandable, the following specifically enumerates preferred embodiments and, in conjunction with the accompanying drawings, makes the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0025] Figure 1 It is a schematic structural diagram of the centering and correcting device for an optical lens provided by an embodiment of the present invention;
[0026] Figure 2Another structural schematic diagram of the centering and correction device for optical lenses provided by the embodiments of the present invention;
[0027] Figure 3 Explosion schematic diagram of the centering and correction device for optical lenses provided by the embodiments of the present invention;
[0028] Figure 4 Structural schematic diagram of the centering and correction device for optical lenses and the measuring device provided by the embodiments of the present invention;
[0029] Figure 5 Schematic diagram of the working state of the centering and correction device for optical lenses provided by the embodiments of the present invention in the positive rotation mode;
[0030] Figure 6 Structural schematic diagram of the outer diameter measuring device for optical lenses provided by the embodiments of the present invention;
[0031] Figure 7 Structural schematic diagram of the right handling device of the outer diameter measuring device for optical lenses provided by the embodiments of the present invention;
[0032] Figure 8 Explosion schematic diagram of the second Z-axis rectangular frame of the right handling device of the outer diameter measuring device for optical lenses provided by the embodiments of the present invention;
[0033] Figure 9 Structural schematic diagram of the second Z-axis rectangular frame of the right handling device of the outer diameter measuring device for optical lenses provided by the embodiments of the present invention.
[0034] Figure 10 Structural schematic diagram of the left handling device of the thickness measuring device for optical lenses provided by the embodiments of the present invention;
[0035] Figure 11 Structural schematic diagram of the first Z-axis rectangular frame of the left handling device of the thickness measuring device for optical lenses provided by the embodiments of the present invention. Detailed implementation manners
[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0037] The technical solutions of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0038] Example 1:
[0039] As Figure 1 , Figure 2 , Figure 3 shown, the centering and correcting device for optical lenses disclosed in the embodiments of the present utility model includes:
[0040] The centering and correcting device for optical lenses disclosed in the embodiments of the present utility model includes: a mounting base plate 201, a guide rail 202, a left centering assembly 21, a right centering assembly 22, a synchronous belt 214, and a driving assembly 23;
[0041] A guide rail 202 is provided on the mounting base plate 201, and a left centering assembly 21 and a right centering assembly 22 are provided on the guide rail 202. The driving assembly 23, the left centering assembly 21, and the right centering assembly 22 are all connected to the synchronous belt 214;
[0042] The driving assembly 23 drives the left centering assembly 21 and the right centering assembly 22 to approach or separate from each other.
[0043] In this embodiment, the left centering assembly 21 is connected to the synchronous belt 214 through a left fixing plate 221 and a left pressing plate 222; the right centering assembly 22 is connected to the synchronous belt 214 through a right fixing plate 225 and a right pressing plate 226. Left anti-collision blocks 208 and right anti-collision blocks 209 are respectively provided at both ends of the guide rail 202.
[0044] Preferably, the driving assembly 23 includes a motor 215, a driving wheel 216, and a follower wheel. The synchronous belt 214 is respectively connected to the driving wheel 216 and the follower wheel. The driving wheel 216 is provided on the motor 215. The motor 215 can drive the driving wheel 216 to rotate, and the synchronous belt 214 follows the driving wheel 216 to rotate, so as to drive the left centering assembly 21 and the right centering assembly 22 to approach or separate from each other.
[0045] Preferably, a protective plate 217 is provided on the motor 215. The motor 215 is fixedly connected to an adjusting plate 203, and the adjusting plate 203 is provided on the mounting base plate 201.
[0046] As another example, the setting of the protective plate 217 can be set or removed according to actual safety requirements; as another example, the setting of the adjusting plate 203 can be set or removed according to actual adjustment requirements, and is not limited by this description. Any method that meets the actual requirements is acceptable.
[0047] Preferably, the number of follower wheels is one or more. The follower wheels are respectively provided on one or more bearing rods that match the follower wheels, and the one or more bearing rods are provided on the mounting base plate 201.
[0048] In this embodiment, the follower wheels include: a first follower wheel 205 and a second follower wheel 207; the synchronous belt 214 is respectively connected to the driving wheel 216 in the driving assembly 23, the first follower wheel 205, and the second follower wheel 207.
[0049] The bearing rods include: a first bearing rod 204 and a second bearing rod 206; the first follower wheel 205 and the second follower wheel 207 are respectively arranged on the first bearing rod 204 and the second bearing rod 206, and the first bearing rod 204 and the second bearing rod 206 are arranged on the mounting base plate 201.
[0050] Preferably, the left centering assembly 21 includes a left calibration jig 210, and the right centering assembly 22 includes a right calibration jig 211. The shapes of the contact surfaces of the left calibration jig 210 and the right calibration jig 211 with the product to be centered match the shape of the product to be centered.
[0051] Preferably, the left centering assembly 21 includes a left connecting plate 218, and the right centering assembly 22 includes a right connecting plate 223. The position where the calibration jig is installed on the left connecting plate 218 or / and the right connecting plate 223 is a restricted structure, and the restricted structure restricts the calibration jig from moving outward to the product to be centered.
[0052] Among them, the calibration jigs include: a left calibration jig 210 and a right calibration jig 211.
[0053] Such as Figure 1 、 Figure 2 、 Figure 3 As shown, the restricted structure is the front end of the right connecting plate 223 in the right centering assembly 22, that is, 230 at the position for installing the right calibration jig 211 is used as the restricted structure.
[0054] In this embodiment, the front end of the right connecting plate 223 is a restricted structure. The restricted structure forms a forward baffle structure at the front end of the right connecting plate 223. The right calibration jig 211 is installed at the front end of the right connecting plate 223 and its right side is restricted by the baffle structure; in this way, the right calibration jig 211 can be limited, avoiding the movement of the right calibration jig 211 when centering the product; it should be noted that on the premise that the calibration jig is frequently replaced, the reference position point of the calibration jig uses the restricted structure that restricts the movement of the calibration jig as the restricted position 230 of the reference position. Of course, the front end of the left connecting plate 218 or / and the front end of the right connecting plate 223 can also be a restricted structure. Therefore, the restricted position 230 that restricts the movement of the calibration jig can be on the side of the left connecting plate 218, or on the side of the right connecting plate 223, or both the left connecting plate 218 and the right connecting plate 223 can be provided with the restricted position 230, or the positions where the left connecting plate 218 or / and the right connecting plate 223 install the calibration jig can be non-restricted structures, not limited by this description, as long as it can meet the actual requirements and the shape of the calibration jig.
[0055] Furthermore, in this embodiment, the top of the left alignment jig 210 is in a double-ended V shape, and the top of the right alignment jig 211 is in a cut surface shape. Of course, if the right connecting plate 223 is not a restrictive structure, the top of the right alignment jig 211 can also be in a double-ended V shape or a single-ended top V shape, or the shape of the top of the alignment jig can be changed according to the centering product to match the shape of the centering product M.
[0056] Preferably, the left centering assembly 21 includes a left slider 220;
[0057] The left slider 220 is slidably mounted on the guide rail 202. The left slider 220 is connected to the left connecting plate 218. The left connecting plate 218 is connected to the left fixing plate 221, the left pressing plate 222, and the left alignment jig 210. A synchronous belt 214 is provided between the left fixing plate 221 and the left pressing plate 222, and the left fixing plate 221 is connected to the left pressing plate 222.
[0058] As another example, a synchronous belt 214 is provided between the left connecting plate 218 and the left pressing plate 222, and the left connecting plate 218 is connected to the left pressing plate 222.
[0059] Preferably, the right centering assembly 22 includes a right slider 224;
[0060] In the right centering assembly 22, the right slider 224 is slidably mounted on the guide rail 202. The right slider 224 is connected to the right connecting plate 223. The right connecting plate 223 is respectively connected to the right fixing plate 225, the right pressing plate 226, and the right alignment jig 211. A synchronous belt 214 is provided between the right fixing plate 225 and the right pressing plate 226, and the right fixing plate 225 is connected to the right pressing plate 226.
[0061] As another example, a synchronous belt 214 is provided between the right connecting plate 223 and the right pressing plate 226, and the right connecting plate 223 is connected to the right pressing plate 226.
[0062] In this embodiment, a first origin coordinate switch 219 is provided below the right connecting plate 223. As another example, a first origin coordinate switch 219 is provided below the left connecting plate 218; Furthermore, a left gasket 212 is provided on the left alignment jig 210, and a right gasket 213 is provided on the right alignment jig 211; As another example, the left gasket 212 and the right gasket 213 may not need to be installed on the alignment jig.
[0063] Preferably, the left centering assembly 21 and the right centering assembly 22 are connected to any two points of the synchronous belt 214.
[0064] The working principle of the device provided in this embodiment is as follows:
[0065] As Figure 5As shown, the distance a is the distance from the right fixed plate 225 to the vertical center line, the distance b is the distance from the left fixed plate 221 to the vertical center line, and the lengths of the distance a and the distance b are equal; the positive rotation mode is that the driving wheel 216 rotates counterclockwise, and at this time, the synchronous belt 214 is driven to rotate counterclockwise; the reverse rotation mode is that the driving wheel 216 rotates clockwise, and at this time, the synchronous belt 214 is driven to rotate clockwise.
[0066] When the driving wheel 216 rotates in the positive rotation mode as shown in Figure 5 the figure, the synchronous belt 214 is driven to rotate counterclockwise. At this time, the lengths of the distance a and the distance b are reduced equally, and the left centering assembly 21 and the right centering assembly 22 approach each other.
[0067] Correspondingly, when the driving wheel 216 rotates clockwise, the synchronous belt 214 is driven to rotate clockwise. At this time, the lengths of the distance a and the distance b are increased equally, and the left centering assembly 21 and the right centering assembly 22 are separated from each other.
[0068] During operation, the right calibration jig 211 at the front end of the right connecting plate 223 in the automatic centering and calibration device for optical lenses is used as the reference contact point. After the reference contact point is adjusted according to the lens radius size, the left calibration jig 210 at the front end of the left connecting plate 218 is pushed forward to contact the lens and then the left calibration jig 210 is fixed. The left calibration jig 210 only needs to be adjusted to a specified position once to meet the requirements of different size lenses. After the initial lens size is adjusted, the approach and separation opening distances of the centering and calibration device can be set according to different lens sizes. After setting the current size and saving it, when processing lenses of the same size later, only the parameters need to be repeatedly called in the control system.
[0069] Based on the above working principle, the device provided in this embodiment drives the driving wheel 216 to rotate through the motor 215, and at the same time, the synchronous belt 214 follows the driving wheel 216 to rotate, so as to drive the left centering assembly 21 and the right centering assembly 22 to approach or separate from each other, realizing automatic centering and calibration. The structure is simple, the accuracy is high, the repeatability of centering and centering accuracy is high, the centering clamping force is controllable, automatic control is realized, the operation is convenient, and the labor intensity of workers is reduced.
[0070] Embodiment 2:
[0071] The outer diameter measuring device for optical lenses disclosed in the embodiment of the present utility model includes the centering and calibration device for optical lenses described in Embodiment 1.
[0072] As Figure 6 shown, it can be seen that the outer diameter measuring device for optical lenses disclosed in the embodiment of the present utility model includes: a measuring device 1, a centering and calibration device 2, a left handling device 3, a right handling device 4, a left tray 5, a right tray 6, a horizontal plate 7, a frame 8, and a central base 9;
[0073] A horizontal plate 7 is provided on the frame 8, and a measuring device 1, a centering and alignment device 2, a left handling device 3, a right handling device 4, a left tray 5, a right tray 6, and a central base 9 are provided on the horizontal plate 7.
[0074] Among them, a casing can be placed on the horizontal plate 7, and the four sides of the casing can be opened to form an open space or closed to form a closed space. The measuring device 1, the centering and alignment device 2, the left handling device 3, the right handling device 4, the left tray 5, the right tray 6, and the central base 9 can all be arranged inside the casing.
[0075] As Figure 4 、 Figure 6 shown, the measuring device 1 includes: a receiver 13, a transmitter 14, a left fixed connecting plate 11, and a right fixed connecting plate 12.
[0076] Among them, the receiver 13 is arranged on the left fixed connecting plate 11, and the transmitter 14 is arranged on the right fixed connecting plate 12; the receiver 13 and the transmitter 14 are arranged on any two sides of the central jig 91.
[0077] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 6 shown, the centering and alignment device 2 includes: a mounting base plate 201, a guide rail 202, an adjustment plate 203, a left anti-collision block 208, a right anti-collision block 209, a left centering assembly 21, a right centering assembly 22, a left gasket 212, a right gasket 213, a synchronous belt 214, a protective plate 217, and a first origin coordinate switch 219;
[0078] Furthermore, the left centering assembly 21 includes: a left calibration jig 210, a left connecting plate 218, a left slider 220, a left fixing plate 221, and a left pressing plate 222; the right centering assembly 22 includes: a right calibration jig 211, a right connecting plate 223, a right slider 224, a right fixing plate 225, and a right pressing plate 226; the driving assembly 23 includes: a first bearing rod 204, a first follower wheel 205, a second bearing rod 206, a second follower wheel 207, a motor 215, and a driving wheel 216.
[0079] As another example, the top shapes of the left calibration jig 210 and the right calibration jig 211 include: single-end or double-end cut surface shape, semi-circular arc shape, U shape, L shape, V shape, or a special shape;
[0080] In this embodiment, the top shape of the left calibration jig 210 is a double-end V shape, and the top shape of the right calibration jig 211 is a cut surface shape.
[0081] As Figure 7As shown in the figure, the right handling device 4 includes: a second Z-axis rectangular frame 31, a second R-axis picking and placing mechanism 32, a second X-axis rectangular frame 33, a second Y-axis rectangular frame 34, a third fixed base 35, and a fourth fixed base 36;
[0082] Further, as Figure 8 shown in the figure, the second Z-axis rectangular frame 31 includes: a second housing 301, a second mounting base plate 302, a second top plate 303, a second connecting plate 304, a second guide rail slider 305, a second side plate 306, a second lead screw motor 307, a second fixing block 308, a second lead screw nut 309, a fourth origin coordinate switch 310, a second fixing plate 311, a second rotating motor 312, and a fifth origin coordinate switch 313;
[0083] As Figure 8 、 Figure 9 shown in the figure, the second R-axis picking and placing mechanism 32 includes: a second fixing rod 314, a second gasket 315, a second connecting block 316, a second feeding assembly 150, and a second collecting assembly 151; the second feeding assembly 150 includes: a third connecting rod 319 and a third suction nozzle 320; the fourth collecting assembly includes: a fourth connecting rod 317 and a fourth suction nozzle 318.
[0084] In the second Z-axis rectangular frame 31, the second mounting base plate 302 is respectively connected to the second top plate 303, the second connecting plate 304, the second guide rail slider 305, and the second side plate 306. The second housing 301 is connected to the second top plate 303, the second connecting plate 304, and the second side plate 306 on the second mounting base plate 302. The second connecting plate 304 is provided with a second lead screw motor 307. The lead screw of the second lead screw motor 307 is threadedly connected to the second fixing block 308 through the second lead screw nut 309. The lower part of the second fixing block 308 is provided with a fourth origin coordinate switch 310. The second fixing block 308 is connected to the second fixing plate 311. The second fixing plate 311 is provided with a second R-axis picking and placing mechanism 32. The main shaft of the second rotating motor 312 of the second R-axis picking and placing mechanism 32 is connected to the second fixing rod 314 in the second R-axis picking and placing mechanism 32. The second fixing rod 314 is provided with a fifth origin coordinate switch 313;
[0085] In the second R-axis picking and placing mechanism 32, the other end of the second fixing rod 314 is connected to the second connecting block 316 through the second gasket 315. The two ends of the second connecting block 316 are respectively provided with a second feeding assembly 150 and a second collecting assembly 151; in the second feeding assembly 150, the third connecting rod 319 is connected to the third suction nozzle 320; in the second collecting assembly 151, the fourth connecting rod 317 is connected to the fourth suction nozzle 318.
[0086] In this embodiment, the second rotating motor 312 may be a stepping motor or a servo motor, and both the stepping motor and the servo motor may be provided with a reducer.
[0087] like Figure 10 As shown, the left transport device 3 includes: a first Z-axis rectangular frame 41, a first R-axis pick-and-place mechanism 42, a first X-axis rectangular frame 43, a first Y-axis rectangular frame 44, a first fixed base 45, and a second fixed base 46;
[0088] like Figure 11 As shown, the first Z-axis rectangular frame 41 includes: a first housing, a first mounting base plate, a first top plate, a first connecting plate, a first guide rail slider, a first side plate, a first lead screw motor, a first fixing block, a first lead screw nut, a second origin coordinate switch, a first fixing plate, a first rotating motor, and a third origin coordinate switch;
[0089] The first R-axis pick-and-place mechanism 42 includes: a first fixing rod, a first sealing gasket, a first connecting block, a first loading assembly 180, and a first receiving assembly 181; the first loading assembly 180 includes: a first connecting rod and a first suction nozzle; the first receiving assembly 181 includes: a second connecting rod and a second suction nozzle.
[0090] The connection mode of each component in the left transport device 3 is the same as that of the right transport device 4 , and the connection mode of each component in the first R-axis pick-and-place mechanism 42 is the same as that in the second R-axis pick-and-place mechanism 32 , which will not be repeated here.
[0091] A central fixture 91 is provided on the upper part of the central base 9, and the central fixture 91 is used to place the lenses to be measured and the lenses that have been measured. The receiver 13 and the transmitter 14 in the measuring device 1 are provided on either side of the central fixture 91.
[0092] The centering correction device for optical lenses provided by the embodiment of the utility model is used for accurately locating the position of the lens during the centering correction of the outer diameter measuring device, better completing the accuracy of repeated positioning of the lens before measurement, realizing the control of the centering clamping force and higher centering accuracy and automatic control and adjustment method, greatly improving production efficiency, and eliminating the tedious links of manual adjustment. Among them, when replacing lenses of different machine sizes, the operation of the centering correction device only needs to control the position of closing and separating; for lenses of the same machine size that have been set and saved in the control system, it is only necessary to repeatedly call the parameters of the lens of this machine size in the control system. The method of this centering correction device for the existing outer diameter measuring device is more automated, saving time and effort when adjusting lenses of different machine sizes, simplifying the operation steps, improving the automation level of the outer diameter measuring device in the centering correction link, and improving the work efficiency and quality of the outer diameter measuring device.
[0093] Embodiment 3:
[0094] The embodiment of the present utility model provides the working principle when measuring by using the outer diameter measuring device for optical lenses described in Embodiment 2.
[0095] First of all, it should be noted that in this embodiment, Area A includes: measuring device 1, centering and calibration device 2, left handling device 3, and left tray 5; Area B includes: measuring device 1, centering and calibration device 2, right handling device 4, and right tray 6. The working operations in Area A include: handling and loading and unloading materials between measuring device 1, centering and calibration device 2, left handling device 3, and left tray 5; The working operations in Area B include: handling and loading and unloading materials between measuring device 1, centering and calibration device 2, right handling device 4, and right tray 6.
[0096] On the left tray 5, an upper loading area and a left unloading area can be divided according to the requirements of actual parameter settings. Loading trays for classifying and placing lenses are provided on the upper loading area and the left unloading area. On the right tray 6, it can be divided into an upper right loading area and a right unloading area according to the requirements of actual parameter settings. Loading trays for classifying and placing lenses are provided on the upper right loading area and the right unloading area.
[0097] It should be noted that the number of loading trays placed is multiple loading trays, and the shape of the loading trays is not limited by this. Any placement method and loading tray shape that meet the actual requirements are acceptable.
[0098] The steps for measuring lenses using the device are as follows:
[0099] 1. Power on the device and perform parameter settings.
[0100] Specifically, after powering on the device, if each moving part of the device is at the origin position where it has not moved, parameter settings are performed on the device;
[0101] If each moving part of the device has not returned to the origin position, the reset key is used to make each moving part return to the origin position. After the origin position returns to zero, parameter settings are performed on the device.
[0102] Among them, parameter settings include: measurement parameter settings, tolerance value parameter settings, position parameter settings, and centering and calibration parameter settings.
[0103] Measurement parameter settings include: performing measurement parameter settings according to the actual specifications of the lens.
[0104] Tolerance value parameter settings include: performing tolerance value parameter settings according to the actual specifications of the lens, and determining the number of loading trays in the loading area and the number of loading trays in the unloading area according to the tolerance value.
[0105] Position parameter settings include: performing position parameter settings on Area A and Area B.
[0106] The centering correction parameter setting includes: according to the size of the lens, setting the centering correction parameters for the positions of the left correction fixture 210 and the right correction fixture 211 in the centering correction device 2 to ensure that the lens can be accurately located at the measurement center during measurement.
[0107] Taking the setting of the position parameters for area B as an example, it specifically includes:
[0108] Setting the handling positions between the loading area, the unloading area of the right handling device 4, and the center fixture 91 on the center base 9;
[0109] Among them, when the lens in the loading tray is placed flat, the second rotation motor 312 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 does not rotate and remains in the original position and the rotation function is turned off to achieve loading and unloading; when the lens in the loading tray is placed vertically, the second rotation motor 312 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 rotates and the rotation function is turned on for parameter setting to achieve loading and unloading.
[0110] It should be noted that the right handling device 4 can also adopt currently disclosed products or structures, and any method or way that can meet the requirements of the lens handling function is acceptable.
[0111] More importantly, the second Z-axis rectangular frame 31 of the second R-axis picking and placing mechanism 32 is provided with a second loading component 150 and a second unloading component 151, and currently disclosed products or structures can also be adopted, and any method or way that can meet the requirements of the loading and unloading functions for the flat or vertical placement of the lens is acceptable.
[0112] The steps for setting the position parameters for area A are the same as those for area B, and will not be elaborated here.
[0113] 2. Start the equipment and use the equipment to measure the lens.
[0114] Among them, measuring the lens includes: (1) measuring the lens placed parallel on the loading tray; (2) measuring the lens placed vertically on the loading tray. The function can be adjusted arbitrarily according to the actual requirements of the lens.
[0115] (1) When measuring the lens placed parallel on the loading tray, the operations in areas A and B are as follows:
[0116] Press the start button to start the device. At this time, in area A, move the left handling device 3 to the loading tray in the upper left loading area of the left material tray 5. After the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, the first loading component 180 sucks the lens to be detected. After sucking, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to rise back to the original position, and the left handling device 3 moves the lens to be detected to the center fixture 91 on one side of the centering and correction device 2. Make the first loading component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 in the left handling device 3 be located above the center fixture 91. Then, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and the lens to be detected is placed on the center fixture 91 through the first loading component 180. The centering and correction device 2 starts centering and correction. After centering and correction, the measuring device 1 measures the lens.
[0117] At this time in Area B, the right handling device 4 has moved from the loading tray in the upper right loading area of the right material tray 6. Driven by the second Z-axis rectangular frame 31, the second R-axis picking and placing mechanism 32 descends to the designated position, and the second feeding component 150 sucks the lens to be detected. After sucking, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position. The right handling device 4 moves the lens to be detected to the waiting position for waiting. When the measurement of the lens on the center fixture 91 is completed, the right handling device 4 moves to the center fixture 91 on one side of the centering and correction device 2, so that the second receiving component 151 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 in the right handling device 4 is located above the center fixture 91. Then the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to descend to the designated position, and the second receiving component 151 sucks the lens that has completed the measurement. After sucking the lens that has completed the measurement, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position. Then the right handling device 4 moves to the center fixture 91 on one side of the centering and correction device 2, so that the second feeding component 150 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 in the right handling device 4 is located above the center fixture 91. Then the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to descend to the designated position, and the lens to be detected is placed on the center fixture 91 through the second feeding component 150. The centering and correction device 2 starts centering and correction. After centering and correction, the measuring device 1 measures the lens. At the same time, the right handling device 4 transports the detected lens to the right receiving area in the right material tray 6. Driven by the second Z-axis rectangular frame 31 in the right handling device 4, the second R-axis picking and placing mechanism 32 descends to the designated position, and the detected lenses are sequentially placed in the loading trays through the second receiving component 151. At this time, the left handling device 3 moves to the loading tray in the upper left loading area of the left material tray 5. Driven by the first Z-axis rectangular frame 41, it descends to the designated position, and the first feeding component 180 sequentially continues to suck the lenses to be detected. After sucking, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to rise back to the original position. The left handling device 3 moves the lens to be detected to the waiting position for waiting. When the measurement of the lens on the center fixture 91 is completed, the left handling device 3 moves to the center fixture 91 on one side of the centering and correction device 2, so that the first receiving component 181 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 in the left handling device 3 is located above the center fixture 91;Then, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and sucks the measured lenses through the first material collecting component 181. After sucking the measured lenses, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to ascend back to the original position. Then, the left transfer device 3 moves to the central jig 91 on one side of the centering and calibration device 2, so that the first feeding component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 in the left transfer device 3 is located above the central jig 91. Then, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and places the lens to be detected on the central jig 91 through the first feeding component 180. The centering and calibration device 2 starts centering and calibration. After centering and calibration, the measuring device 1 measures the lens. At the same time, the left transfer device 3 transports the detected lens to the left material collecting area in the left material tray 5. The first Z-axis rectangular frame 41 in the left transfer device 3 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and places the detected lenses into the loading tray in sequence through the first material collecting component 181. At this time, the right transfer device 4 moves to the loading tray in the upper right feeding area of the right material tray 6, and the second Z-axis rectangular frame 31 descends to the specified position. The second feeding component 150 continues to suck the lenses to be detected in sequence; after sucking, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to ascend back to the original position, and the right transfer device 4 moves the lens to be detected to the waiting position for waiting.;
[0118] During the working process, the A area and the B area work alternately in sequence until all the lenses to be detected in the feeding areas of the A area and the B area are completely measured. Then, it automatically stops and the indicator light alarms to prompt to supplement the lenses to be detected in the feeding area, or after replacing the loading tray for placing the lenses to be detected in the feeding area midway, press the operation key to continue the cyclic operation without stopping midway.
[0119] (2) When measuring the lenses placed vertically in the loading tray, the working operations in the A area and the B area are as follows:
[0120] Press the start button to start the device. At this time, in area A, move the left handling device 3 to the loading tray in the upper left loading area of the left material tray 5. Drive the first R-axis picking and placing mechanism 42 to descend to the specified position through the first Z-axis rectangular frame 41. At the same time, the first R-axis picking and placing mechanism 42 rotates 90 degrees to be in the same parallel direction as the lens placed vertically in the loading tray. Then, the left handling device 3 moves according to the set position, so that the first loading component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 contacts the lens to be detected and sucks the lens to be detected; after sucking, drive the first R-axis picking and placing mechanism 42 to rise back to the original position by the first Z-axis rectangular frame 41. At the same time, the first R-axis picking and placing mechanism 42 rotates back to the original position, and the left handling device 3 moves the lens to be detected to the center jig 91 on one side of the centering and correcting device 2; make the first loading component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 in the left handling device 3 be located above the center jig 91; then, drive the first R-axis picking and placing mechanism 42 to descend to the specified position by the first Z-axis rectangular frame 41, and place the lens to be detected on the center jig 91 through the first loading component 180. The centering and correcting device 2 starts centering and correcting. After centering and correcting, the measuring device 1 measures the lens.
[0121] At this time in area B, the right handling device 4 has descended from the loading tray in the upper right loading area of the right material tray 6 to the specified position driven by the second Z-axis rectangular frame 31 to drive the second R-axis picking and placing mechanism 32. After that, the second R-axis picking and placing mechanism 32 rotates 90 degrees to be in the same parallel direction as the lens placed vertically on the loading tray. Then, the right handling device 4 moves to the set position, so that the second loading component 150 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 contacts the lens to be detected and sucks the lens to be detected. After sucking, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position. At the same time, the second R-axis picking and placing mechanism 32 rotates back to the original position. The right handling device 4 moves the lens to be detected to the waiting position for waiting. When the measurement of the lens on the center fixture 91 is completed, the right handling device 4 moves to the center fixture 91 on one side of the centering and calibration device 2, so that the second unloading component 151 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 in the right handling device 4 is located above the center fixture 91. Then, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to descend to the specified position, and sucks the lens that has completed the measurement through the second unloading component 151. After sucking the lens that has completed the measurement, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position. Then, the right handling device 4 moves to the center fixture 91 on one side of the centering and calibration device 2, so that the second loading component 150 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 in the right handling device 4 is located above the center fixture 91. Then, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to descend to the specified position, and places the lens to be detected on the center fixture 91 through the second loading component 150. The centering and calibration device 2 starts centering and calibration. After centering and calibration, the measurement device 1 measures the lens. At the same time, the right handling device 4 transports the detected lens to the right unloading area in the right material tray 6. The second Z-axis rectangular frame 31 in the right handling device 4 drives the second R-axis picking and placing mechanism 32 to descend to the specified position, and sequentially places the detected lens in the loading tray through the second unloading component 151. At this time, the left handling device 3 moves to the loading tray in the upper left loading area of the left material tray 5, descends to the specified position driven by the first Z-axis rectangular frame 41. At the same time, the first R-axis picking and placing mechanism 42 rotates 90 degrees to be in the same parallel direction as the lens placed vertically on the loading tray. Then, the left handling device 3 moves to the set position, so that the first loading component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 contacts the lens to be detected and sucks the lens to be detected;After suction, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to rise back to the original position, and at the same time, the first R-axis picking and placing mechanism 42 rotates back to the original position. The left handling device 3 moves the lens to be detected to the waiting position for waiting. When the measurement of the lens on the central fixture 91 is completed, the left handling device 3 moves to the central fixture 91 on one side of the centering and calibration device 2, so that the first receiving component 181 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 of the left handling device 3 is located above the central fixture 91; then the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and the lens that has completed the measurement is sucked through the first receiving component 181. After sucking the lens that has completed the measurement, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to rise back to the original position. Then the left handling device 3 moves to the central fixture 91 on one side of the centering and calibration device 2, so that the first feeding component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 of the left handling device 3 is located above the central fixture 91. Then the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and the lens to be detected is placed on the central fixture 91 through the first feeding component 180. The centering and calibration device 2 starts centering and calibration. After centering and calibration, the measuring device 1 measures the lens. At the same time, the left handling device 3 transports the detected lens to the left receiving area in the left tray 5, and drives the first R-axis picking and placing mechanism 42 to descend to the specified position through the first Z-axis rectangular frame 41 in the left handling device 3, and the detected lens is sequentially placed in the loading tray through the first receiving component 181. At this time, the right handling device 4 moves to the loading tray in the upper right feeding area of the right tray 6, and descends to the specified position through the second Z-axis rectangular frame 31, and the second feeding component 150 sequentially continues to suck the lens to be detected; after suction, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position, and the right handling device 4 moves the lens to be detected to the waiting position for waiting.;
[0122] During the working process, the A area and the B area work alternately in sequence until all the lenses to be detected in the feeding areas of the A area and the B area are completely measured, then the machine automatically stops and the indicator light alarms to prompt to supplement the lenses to be detected in each feeding area, or after replacing the loading tray for placing the lenses to be detected in each feeding area midway and pressing the operation key, the machine continues to run in a cycle without stopping midway.
[0123] It should be noted that the measuring device 1, the centering and calibration device 2, the left handling device 3, the right handling device 4, and the central base 9 in this application can all be connected to the control module circuit through the touch screen, and the automatic control and the change of control parameters are realized through the touch screen. Of course, the control module can adopt the existing control circuit or microprocessor, as long as the action control or the combined control of the measuring device 1, the centering and calibration device 2, the left handling device 3, the right handling device 4, and the central base 9 can be realized.
[0124] Finally, it should be noted that the above-described embodiments are only specific embodiments of the present invention, used to illustrate the technical solutions of the present invention, rather than limiting it. The protection scope of the present invention is not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that any person skilled in the art within the technical scope disclosed by the present invention can still modify the technical solutions recorded in the foregoing embodiments, or can easily think of changes, or make equivalent replacements for some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. An alignment and correction device for an optical lens, characterized in that Comprising: An installation base plate, a guide rail, a left centering component, a right centering component, a synchronous belt, and a driving component; The installation base plate is provided with the guide rail, and the left centering component and the right centering component are provided on the guide rail. The driving component, the left centering component, and the right centering component are all connected to the synchronous belt; The driving component drives the left centering component and the right centering component to approach each other or separate from each other; The driving component includes a motor, a driving wheel, and a follower wheel. The synchronous belt is respectively connected to the driving wheel and the follower wheel, and the driving wheel is arranged on the motor; The left centering component includes a left calibration jig, and the right centering component includes a right calibration jig; The left centering component includes a left connecting plate, and the right centering component includes a right connecting plate. The position of the installation calibration jig on the left connecting plate or / and the right connecting plate is a limiting structure, and the limiting structure restricts the calibration jig from moving outward to the centering product; The left centering component includes a left slider; The left slider is slidably installed on the guide rail, and the left slider is connected to the left connecting plate; The right centering component includes a right slider; The right slider is slidably installed on the guide rail, and the right slider is connected to the right connecting plate.
2. The centering and correcting device for an optical lens according to claim 1, wherein, The motor can drive the driving wheel to rotate, and the synchronous belt follows the driving wheel to rotate, thereby driving the left centering component and the right centering component to approach each other or separate from each other.
3. The centering and correcting device for an optical lens according to claim 2, wherein, A protective plate is provided on the motor, and the motor is fixedly connected to an adjusting plate, and the adjusting plate is arranged on the installation base plate.
4. The centering and correcting device for an optical lens according to claim 2, characterized in that, The number of the follower wheels is one or more, and the follower wheels are respectively arranged on one or more bearing rods matching the follower wheels, and the one or more bearing rods are arranged on the installation base plate.
5. The centering and correcting device for an optical lens according to claim 1, characterized in that, The shapes of the contact surfaces of the left calibration jig and the right calibration jig with the centering product match the shape of the centering product.
6. The centering and correcting device for an optical lens according to claim 1, characterized in that, The left connecting plate is connected to a left fixing plate, a left pressing plate, and a left calibration jig. The synchronous belt is arranged between the left fixing plate and the left pressing plate, and the left fixing plate is connected to the left pressing plate.
7. The centering and correcting device for an optical lens according to claim 1, characterized in that, The right connecting plate is respectively connected to a right fixing plate, a right pressing plate, and a right calibration jig. The synchronous belt is arranged between the right fixing plate and the right pressing plate, and the right fixing plate is connected to the right pressing plate.
8. The centering and correcting device for an optical lens according to claim 1, characterized in that, The left centering component and the right centering component are connected to any two points of the synchronous belt.
9. An outer diameter measuring device for an optical lens, characterized in that, Including the centering and calibration device for optical lenses according to any one of claims 1 to 8.