Automatic beam length adjusting device for small box beam side mold
Through the automatic adjustment device for the length of the side mold beam driven by longitudinal and transverse cylinders, the automatic movement of the side mold is realized, solving the problem of low human installation and removal efficiency in the prior art, and improving the efficiency and safety of small box beam construction.
Patent Information
- Application Number
- CN202421658083.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the construction of existing small box girders, the installation and dismantling of side forms relies on manpower, resulting in inefficiency in work.
The side mold beam length automatic adjustment device driven by longitudinal and transverse cylinders is adopted to realize the automatic movement of the side mold through the longitudinal sliding track and transverse mold seat, and combine the side mold connection components to realize the longitudinal and transverse adjustment of the side mold.
It reduces manpower demand, improves work efficiency, and improves the automation level and safety of small box girder construction.
Smart Images

Figure CN223130980U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of small box girder construction, and particularly relates to an automatic adjusting device for the length of the side formwork of a small box girder. Background Art
[0002] In the precast T-beams and small box girders intelligent beam yard of highway bridges, the existing side formwork is installed or removed manually. The above existing technical solutions are time-consuming and laborious, and the work efficiency is relatively low. Therefore, it is necessary to improve this. Content of the Utility Model
[0003] The purpose of the utility model is to provide an automatic adjusting device for the length of the side formwork of a small box girder to solve the problems of time-consuming, laborious and low work efficiency in the existing related technologies.
[0004] To solve the above technical problems, the technical solution of the utility model is: an automatic adjusting device for the length of the side formwork of a small box girder, including a longitudinal sliding track installed on the ground; a longitudinal oil cylinder fixed on the longitudinal sliding track and a transverse formwork base slidably installed on the longitudinal sliding track are installed on the longitudinal sliding track, and the output end of the longitudinal oil cylinder is connected to the transverse formwork base through a longitudinal connecting shaft; a transverse oil cylinder is fixedly installed at one end of the transverse formwork base, and a transverse moving demoulding base is slidably arranged at the other end. A side formwork connecting component is installed on the transverse moving demoulding base, and the output end of the transverse oil cylinder is connected to a side formwork connecting shaft located above the transverse moving demoulding base.
[0005] In the above technical solution, the side formwork connecting component includes side formwork fixing seats installed on both sides of the transverse moving demoulding base, and side formwork support seats are rotatably connected to both ends of the side formwork fixing seats.
[0006] In the above technical solution, the side formwork support seat includes a side formwork rotating shaft rotatably installed on the side formwork fixing seat, a side formwork rotating seat is installed on the side formwork rotating shaft, a side formwork support shaft is installed on the side formwork rotating seat, the central axis of the side formwork support shaft and the central axis of the side formwork rotating shaft are vertically intersecting, and a side formwork fixing piece for connecting the side formwork is connected to the side formwork support shaft.
[0007] In the above technical solution, the side formwork fixing piece includes an upper fixing nut, a middle support piece and a lower fixing nut sleeved on the side formwork support shaft in sequence from top to bottom. The upper fixing nut and the middle support piece are arranged at intervals, and the lower fixing nut is connected to the middle support piece.
[0008] In the above technical solution, the side formwork fixing seat includes two side formwork fixing plates arranged at intervals, and a plurality of side formwork connecting plates are connected between the two side formwork fixing plates. The side formwork support seat is located between the two side formwork fixing plates.
[0009] In the above technical solution, the transverse demoulding base includes a transverse demoulding bottom plate placed on the longitudinal sliding track. A plurality of vertically arranged plates are connected to the top of the transverse demoulding bottom plate. The side mold connecting shaft is located above the vertically arranged plates. A plurality of transverse sliding holes located below the vertically arranged plates are provided on the transverse demoulding bottom plate.
[0010] In the above technical solution, the transverse mold base includes two laterally spaced fixed rods, and the transverse oil cylinder is installed on one of the laterally fixed rods.
[0011] The utility model provides a small box girder side mold beam length automatic adjustment device. The transverse demoulding base can be connected to the side mold through the side mold connecting component, and the transverse oil cylinder can be connected to the side mold through the side mold connecting shaft. In this way, the side mold can be horizontally moved through components such as the transverse oil cylinder and the transverse demoulding base in this application; the longitudinal oil cylinder can push the transverse mold base to move longitudinally through the longitudinal connecting shaft. When the transverse mold base moves longitudinally, both the side mold and the transverse demoulding base can move longitudinally. In this way, the side mold can be longitudinally moved in this application; in this way, under the combined action of the transverse oil cylinder and the longitudinal oil cylinder, this application also solves the problem of manual demoulding, with relatively low labor intensity and high work efficiency. Description of the Drawings
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments of the present utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0013] Figure 1 is a schematic structural diagram of the small box girder side mold beam length automatic adjustment device described in this application;
[0014] Figure 2 is a schematic connection structure diagram of the transverse demoulding base and the side mold connecting component described in this application.
[0015] In the figure: 1, longitudinal sliding track; 21, longitudinal oil cylinder; 22, longitudinal connecting shaft; 3, transverse mold base; 31, transverse fixed rod; 4, transverse oil cylinder; 41, side mold connecting shaft; 5, transverse demoulding base; 51, transverse demoulding bottom plate; 52, transverse vertical plate; 53, transverse sliding hole; 6, side mold connecting component; 61, side mold fixing seat; 611, side mold fixing plate; 612, side mold connecting plate; 62, side mold support seat; 621, side mold rotating shaft; 622, side mold rotating seat; 623, side mold support shaft; 624, side mold fixing member; 6241, upper fixing nut; 6242, middle support member; 6243, lower fixing nut. Detailed implementation mode
[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model. At the same time, it should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0017] As Figure 1 shown, the present utility model provides a small box girder side form beam length automatic adjustment device, including a longitudinal sliding track 1 installed on the ground; a longitudinal oil cylinder 21 fixed on the longitudinal sliding track 1 and a transverse formwork base 3 slidably installed on the longitudinal sliding track 1 are installed on the longitudinal sliding track 1, and the output end of the longitudinal oil cylinder 21 is connected to the transverse formwork base 3 through a longitudinal connecting shaft 22; a transverse oil cylinder 4 is fixedly installed at one end of the transverse formwork base 3, and a transverse movement demolding base 5 is slidably arranged at the other end. A side form connection component 6 is installed on the transverse movement demolding base 5, and the output end of the transverse oil cylinder 4 is connected to a side form connecting shaft 41 located above the transverse movement demolding base 5.
[0018] During actual work, the transverse movement demolding base 5 can be connected to the side form through the side form connection component 6, and the transverse oil cylinder 4 can be connected to the side form through the side form connecting shaft 41. In this way, the present application can achieve the purpose of lateral movement of the side form through components such as the transverse oil cylinder 4 and the transverse movement demolding base 5; the longitudinal oil cylinder 21 can push the transverse formwork base 3 to move longitudinally through the longitudinal connecting shaft 22, and when the transverse formwork base 3 moves longitudinally, both the side form and the transverse movement demolding base 5 can move longitudinally. In this way, the present application can achieve the purpose of longitudinal movement of the side form; in this way, under the combined action of the transverse oil cylinder 4 and the longitudinal oil cylinder 21, the present application also solves the problem of manual demolding, with relatively low labor intensity and high work efficiency.
[0019] The side form connection component 6 includes side form fixing seats 61 installed on both sides of the transverse movement demolding base 5, and side form support seats 62 are rotatably connected to both ends of the side form fixing seats 61. During actual work, when the side form support seats 62 rotate, the connection angle between themselves and the side form can be adjusted, thereby further fixing the side form. In this way, under the combined action of multiple side form support seats 62, the present application can better achieve the lateral movement of the side form.
[0020] The side mold support base 62 includes a side mold rotating shaft 621 rotatably installed on the side mold fixed base 61. A side mold rotating seat 622 is installed on the side mold rotating shaft 621. A side mold support shaft 623 is installed on the side mold rotating seat 622. The central axis of the side mold support shaft 623 and the central axis of the side mold rotating shaft 621 are vertically intersecting. A side mold fixing member 624 for connecting the side mold is connected to the side mold support shaft 623. During actual operation, the side mold fixing member 624 can be well connected to the side mold as a whole. In this way, under the combined action of components such as the side mold fixing member 624, the side mold rotating shaft 621, and the side mold support shaft 623, the present application can better fix the side mold, enabling the side mold to more conveniently achieve lateral movement.
[0021] The side mold fixing member 624 includes an upper fixing nut 6241, a middle support member 6242, and a lower fixing nut 6243 that are sequentially sleeved on the side mold support shaft 623 from top to bottom. The upper fixing nut 6241 and the middle support member 6242 are arranged at intervals, and the lower fixing nut 6243 is connected to the middle support member 6242. During actual operation, the middle support member 6242 can be a spring to increase the structural stability of the present application.
[0022] The side mold fixed base 61 includes two side mold fixing plates 611 arranged at intervals. A plurality of side mold connecting plates 612 are connected between the two side mold fixing plates 611. The side mold support base 62 is located between the two side mold fixing plates 611. In this way, the layout of the structure of the side mold fixed base 61 is realized in the present application. Under the combined action of the side mold fixing plates 611 and the side mold connecting plates 612, the structural stability of the side mold fixed base 61 is higher.
[0023] As Figure 1 shown, the transverse mold base 3 includes two transverse fixing rods 31 arranged at intervals. The transverse oil cylinder 4 is installed on one of the transverse fixing rods 31. In this way, the layout of the position of the transverse oil cylinder 4 is realized in the present application.
[0024] As Figure 2 shown, the transverse moving and demolding base 5 includes a transverse moving and demolding bottom plate 51 resting on the longitudinal sliding track 1. A plurality of upright plates arranged at intervals are connected to the top of the transverse moving and demolding bottom plate 51. The side mold connecting shaft 41 is located above the upright plates. A plurality of transverse sliding holes 53 located below the upright plates are provided on the transverse moving and demolding bottom plate 51. In this way, the layout of the structure of the transverse moving and demolding base 5 is realized in the present application. Under the combined action of the transverse moving and demolding bottom plate 51, the plurality of upright plates, and the plurality of transverse sliding holes 53, the structural stability of the above-mentioned transverse moving and demolding base 5 is relatively high, and the manufacturing cost is relatively low.
[0025] During actual operation, the horizontal die base 3 can also be referred to as the demolding oil cylinder. The longitudinal sliding track 1 is fixed to the ground through embedded parts. The connection method between the embedded parts and the longitudinal sliding track 1 is welding connection. The side mold connection assembly 6 is connected to the side mold through the transverse demolding base 5. One end of the horizontal oil cylinder 4 is fixed on the horizontal die base 3, and the other end is used to fix the side mold (i.e., fixedly connected to the side mold). When the stroke of the horizontal die base 3 changes, the side mold (plate) and the side mold connection assembly 6 can slide together on the horizontal die base 3 to play the role of demolding and mold closing.
[0026] During actual operation, one end of the output end of the longitudinal oil cylinder 21 is fixed on the longitudinal sliding track 1, and the other end is fixed on the horizontal die base 3. According to the retraction and extension of the longitudinal oil cylinder 21, the structure except the longitudinal sliding track 1 can be driven to move in a specified direction, and the moving distance is determined according to the beam type precast on site.
[0027] In summary, the present application improves the automation level of template length adjustment, and has high working efficiency and safety.
[0028] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be included in the patent protection scope of the present invention by the same token.
Claims
1. An automatic adjusting device for the length of the side form beam of a small box girder, characterized in that: Comprising a longitudinal sliding track (1) installed on the ground; A longitudinal oil cylinder (21) fixed on the longitudinal sliding track (1) and a transverse die base (3) slidably installed on the longitudinal sliding track (1) are installed on the longitudinal sliding track (1). The output end of the longitudinal oil cylinder (21) is connected to the transverse die base (3) through a longitudinal connecting shaft (22); One end of the transverse die base (3) is fixedly installed with a transverse oil cylinder (4), and the other end is provided with a transverse moving demolding base (5) slidably. A side die connecting component (6) is installed on the transverse moving demolding base (5). The output end of the transverse oil cylinder (4) is connected to a side die connecting shaft (41) located above the transverse moving demolding base (5).
2. The automatic adjusting device for the length of the side form beam of the small box girder according to claim 1, wherein: The side die connecting component (6) includes side die fixing seats (61) installed on both sides of the transverse moving demolding base (5). Both ends of the side die fixing seat (61) are rotatably connected with side die supporting seats (62) for connecting side dies.
3. The automatic beam length adjusting device for the side formwork of small box girders according to claim 2, characterized in that: The side die supporting seat (62) includes a side die rotating shaft (621) rotatably installed on the side die fixing seat (61). A side die rotating seat (622) is installed on the side die rotating shaft (621). A side die supporting shaft (623) is installed on the side die rotating seat (622). The central axis of the side die supporting shaft (623) and the central axis of the side die rotating shaft (621) are vertically intersecting. A side die fixing member (624) for connecting a side die is connected to the side die supporting shaft (623).
4. The automatic beam length adjusting device for the side form of the small box girder according to claim 3, characterized in that: The side die fixing member (624) includes an upper fixing nut (6241), a middle supporting member (6242), and a lower fixing nut (6243) sequentially sleeved on the side die supporting shaft (623) from top to bottom. The upper fixing nut (6241) and the middle supporting member (6242) are arranged at intervals, and the lower fixing nut (6243) is connected to the middle supporting member (6242).
5. The automatic beam length adjusting device for the side formwork of the small box girder according to claim 2, wherein: The side die fixing seat (61) includes two side die fixing plates (611) arranged at intervals. A plurality of side die connecting plates (612) are connected between the two side die fixing plates (611). The side die supporting seat (62) is located between the two side die fixing plates (611).
6. The automatic adjusting device for the side form beam length of the small box girder according to claim 1, wherein: The transverse moving demolding base (5) includes a transverse moving demolding bottom plate (51) resting on the longitudinal sliding track (1). A plurality of transverse standing plates (52) arranged at intervals are connected to the top of the transverse moving demolding bottom plate (51). The side die connecting shaft (41) is located above the transverse standing plates (52). A plurality of transverse sliding holes (53) located below the transverse standing plates (52) are provided on the transverse moving demolding bottom plate (51).
7. The automatic beam length adjustment device for the side form of the small box girder according to claim 6, characterized in that: The transverse die base (3) includes two transverse fixing rods (31) arranged at intervals. There is only one transverse oil cylinder (4), and the transverse oil cylinder (4) is installed on one of the transverse fixing rods (31).