Anti-crack mortar premixing equipment

By designing a movable crack-resistant mortar premixing equipment and using deflection and rotational drive mechanisms, the inconvenient movement and uneven stirring of traditional equipment are solved, efficient and uniform mortar mixing and automated operation are achieved, and construction efficiency and environmental protection are improved.

CN223131027UActive Publication Date: 2025-07-22WUHAN FENGHAO TECH CO LTD
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Patent Information

Application Number
CN202422377391.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

Traditional crack-resistant mortar mixing equipment is inconvenient to move, the mixing is uneven and inefficient, affecting construction efficiency and environmental sanitation.

Method used

A crack-resistant mortar premix device including a movable frame, a deflection frame and a rotary drive mechanism is designed. Combined with a deflection mechanism and a rotary drive mechanism, the equipment is flexibly moved and the precise positioning of the mixing tank is realized, ensuring full mixing of crack-resistant mortar and automatic loading and unloading.

Benefits of technology

Improve construction efficiency, ensure uniform mixing of crack-resistant mortar, reduce labor intensity, improve the construction environment, and protect the health of construction personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mortar premixing, in particular to anti-crack mortar premixing equipment which comprises a movable frame, and a deflection frame and a deflection mechanism connected with the deflection frame are erected on the frame. A mixing tank and a rotary driving mechanism connected with the mixing tank are arranged on the deflection frame; the rotary driving mechanism is used for driving the mixing tank to rotate so as to mix the anti-crack mortar, and the deflection mechanism is used for driving the deflection frame to deflect so as to adjust the mixing tank to the feeding position or the discharging position. By integrating the movable frame and the deflection mechanism, the flexible movement of the equipment and the accurate positioning of the mixing tank are realized. The construction efficiency is remarkably improved, the equipment is allowed to be rapidly transferred to different positions according to construction requirements, and the labor intensity of manual carrying is reduced. Meanwhile, due to the design of the deflection mechanism, the mixing tank can be easily adjusted to the feeding position or the discharging position, the operation process is further simplified, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar premixing, in particular to anti-cracking mortar premixing equipment. Background Art

[0002] In the process of construction and maintenance, anti-crack mortar, as an important building material, is widely used in walls, floors and other places where crack resistance needs to be enhanced. In order to improve the performance and durability of anti-crack mortar, it is often necessary to add specific additives, such as waterproofing agents, to enhance its waterproof, crack resistance and durability.

[0003] Traditional anti-crack mortar mixing equipment is usually fixed in a certain position, which is not convenient for flexible movement according to construction needs. In addition, these equipment often cannot achieve sufficient mixing of anti-crack mortar during the mixing process, especially when adding additives such as waterproofing agents, uneven mixing is prone to occur, affecting the performance of the mortar. At the same time, the loading and unloading process of traditional equipment usually requires manual operation, which is not only inefficient, but may also cause dust to fly, affecting the construction environment and the health of construction workers. Utility Model Content

[0004] The utility model aims at the technical problems existing in the prior art and provides an anti-cracking mortar premixing equipment to solve the problems of uneven mixing and low efficiency of the anti-cracking mortar.

[0005] The technical solution of the utility model to solve the above-mentioned technical problems is as follows: a kind of anti-cracking mortar premixing equipment, including a movable frame, on which a deflection frame and a deflection mechanism connected to the deflection frame are mounted; the deflection frame is assumed to be provided with a mixing tank and a rotating drive mechanism connected to the mixing tank; the rotating drive mechanism is used to drive the mixing tank to rotate to mix the anti-cracking mortar, and the deflection mechanism is used to drive the deflection frame to deflect so that the mixing tank is adjusted to the loading or unloading position; the deflection frame is also provided with a loading box located above the mixing tank, the feeding port of the loading box is facing upward, and a discharge port is reserved at the bottom; a guide hopper extending into the loading port of the mixing tank is provided at the discharge port of the loading box.

[0006] On the basis of the above technical solution, the present invention can also be improved as follows.

[0007] Furthermore, the deflection mechanism includes a hydraulic cylinder hinged between the deflection frame and the vehicle frame.

[0008] Further, the rotation drive mechanism comprises:

[0009] A limit frame rotatably matched with one end of the mixing tank;

[0010] a drive shaft axially connected to the other end of the mixing tank;

[0011] A power source connected to the drive shaft.

[0012] Furthermore, the feed opening of the loading box is open.

[0013] Furthermore, a filter screen is installed at the feed inlet of the loading box.

[0014] Furthermore, a belt feeder located below the filter screen is also provided in the feed box.

[0015] Furthermore, a movable wheel set is installed on the frame.

[0016] Moreover, the anti-cracking mortar premixing equipment provided by the utility model has at least the following beneficial effects compared with the prior art:

[0017] 1. By integrating the movable frame and deflection mechanism, the flexible movement of the equipment and the precise positioning of the mixing tank are realized. This not only significantly improves the construction efficiency, allows the equipment to be quickly transferred to different locations according to construction needs, but also reduces the labor intensity of manual handling. At the same time, the design of the deflection mechanism enables the mixing tank to be easily adjusted to the loading or unloading position, further simplifying the operation process and improving work efficiency.

[0018] 2. The rotary drive mechanism used in the equipment ensures the full mixing of the anti-crack mortar and its additives, effectively solving the problem of uneven mixing of traditional mixing equipment, thereby improving the performance and durability of the anti-crack mortar. In addition, the filter and belt feeder equipped in the feeding box not only improve the feeding efficiency, but also ensure the purity of the raw materials and reduce the impact of impurities on the quality of the mortar. At the same time, the automated feeding and unloading process reduces dust flying, improves the construction environment, and protects the health of construction workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a cross-sectional schematic diagram of the mixing tank of the utility model.

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] 1. Frame; 2. Deflection frame; 3. Deflection mechanism; 4. Mixing tank; 5. Rotation drive mechanism; 5.1. Limit frame; 5.2. Drive shaft; 5.3. Power source; 6. Feeding box; 6.1. Filter screen; 7. Guide hopper; 8. Belt feeder. DETAILED DESCRIPTION

[0023] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0024] It should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "linkage" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrally formed structure. For those of ordinary skill in the art, the specific meanings of such terms in this patent can be understood according to specific circumstances.

[0025] As shown in Figure 1 and Figure 2 the anti-cracking mortar premixing equipment of the present utility model includes a vehicle frame 1 that can move. A deflection frame 2 and a deflection mechanism 3 connected to the deflection frame 2 are provided on the vehicle frame 1; a mixing tank 4 and a rotary drive mechanism 5 connected to the mixing tank 4 are provided on the deflection frame 2; the rotary drive mechanism 5 is used to drive the mixing tank 4 to rotate for mixing the anti-cracking mortar, and the deflection mechanism 3 is used to drive the deflection frame 2 to deflect so that the mixing tank 4 can be adjusted to the feeding or discharging position; a feeding box 6 located above the mixing tank 4 is further provided on the deflection frame 2. The feeding port of the feeding box 6 faces upward, and a discharging port is reserved at the bottom; a guiding hopper 7 extending into the feeding port of the mixing tank 4 is provided at the discharging port of the feeding box 6.

[0026] As an implementation manner, the deflection mechanism 3 includes a hydraulic cylinder hinged between the deflection frame 2 and the vehicle frame 1. The deflection mechanism 3 is mainly composed of a hydraulic cylinder, and this hydraulic cylinder is hinged between the deflection frame 2 and the vehicle frame 1. The working principle of the hydraulic cylinder is based on Pascal's principle, that is, when liquid transmits pressure in a closed container, the pressure is equal everywhere. When high-pressure liquid is injected into the hydraulic cylinder, the piston of the hydraulic cylinder will be affected by the pressure and move, thereby driving the connected components to move.

[0027] As an implementation manner, the rotary drive mechanism 5 includes:

[0028] a limiting frame 5.1 that rotates and cooperates with one end of the mixing tank 4; providing support and limitation for the rotational movement of the mixing tank 4 to ensure that the mixing tank 4 does not deviate from the preset axis during rotation;

[0029] a drive shaft 5.2 axially connected to the other end of the mixing tank 4; the connection mode between the drive shaft 5.2 and the mixing tank 4 allows the two to rotate together, thereby realizing the stirring function of the mixing tank 4;

[0030] a power source 5.3 connected to the drive shaft 5.2. Providing rotational power for the drive shaft 5.2. The power source 5.3 can be an electric motor, an internal combustion engine, etc. By driving the drive shaft 5.2 to rotate, the mixing tank 4 is further driven to stir.

[0031] Specifically, the feeding port of the feeding box 6 is in an open shape; facilitating the operator to directly pour the raw materials into the box and improving the feeding efficiency

[0032] In addition, a filter screen 6.1 is also installed at the feed inlet of the feeding box 6; a belt feeder 8 is further arranged in the feeding box 6 and located below the filter screen 6.1. The filter screen 6.1 is installed at the feed inlet to filter out impurities and large particles in the raw materials, ensuring that the raw materials entering the mixing tank 4 are pure and free of impurities. This helps to improve the quality of the crack-resistant mortar; the concrete can be fed through the belt feeder 8.

[0033] As an implementation manner, a moving wheel set is installed on the vehicle frame 1 to reduce the sliding friction between the equipment and the ground based on the rolling friction of the wheels, thereby realizing the convenient movement of the equipment.

[0034] The working principle of the present utility model is as follows:

[0035] The whole equipment is installed on a movable vehicle frame 1, enabling the equipment to be flexibly moved to different working positions as needed. On the vehicle frame 1, a deflecting frame 2 is provided, and the deflecting frame 2 is connected to the vehicle frame 1 through a deflecting mechanism 3, allowing the deflecting frame 2 to perform a deflecting movement within a specific range.

[0036] A mixing tank 4 is fixedly installed on the deflecting frame 2. The mixing tank 4 is used for loading and stirring the crack-resistant mortar and its additives. Connected to the mixing tank 4 is a rotary drive mechanism 5, which includes a limit frame (not directly mentioned but implied in the rotary fit) rotatably cooperating with one end of the mixing tank 4, a drive shaft 5.2 axially connected to the other end of the mixing tank 4, and a power source 5.3 for providing power to the drive shaft 5.2. The rotary drive mechanism 5 rotates the mixing tank 4 around its axis to achieve uniform mixing of the crack-resistant mortar and its additives.

[0037] To add raw materials to the mixing tank 4, a feeding box 6 is also mounted on the deflecting frame 2 and located above the mixing tank 4. The feed inlet of the feeding box 6 faces upward, facilitating the addition of the crack-resistant mortar raw materials or additives into the box, and a discharge port is reserved at the bottom. At the discharge port, a guide hopper 7 is provided, and the guide hopper 7 extends into the feed inlet of the mixing tank 4 to ensure that the raw materials can smoothly and accurately fall into the mixing tank 4 for stirring.

[0038] When feeding is required, the raw materials or additives are added to the feeding box 6, and then the deflecting frame 2 is deflected to an appropriate position by controlling the deflecting mechanism 3 so that the feed inlet of the mixing tank 4 is opposite to the discharge port of the feeding box 6. At this time, the discharge port at the bottom of the feeding box 6 is opened, and the raw materials enter the mixing tank 4 through the guide hopper 7. After the feeding is completed, the discharge port is closed, and the mixing tank 4 is started to rotate by the rotary drive mechanism 5 to fully stir the crack-resistant mortar.

[0039] After the stirring is completed, the position of the deflection frame 2 is adjusted again through the deflection mechanism 3 so that the discharging port of the mixing tank 4 is aligned with the discharging position for discharging operation. During the whole process, the mobility of the equipment, the flexibility of the deflection mechanism 3 and the high efficiency of the rotary drive mechanism 5 jointly ensure the high efficiency, uniformity and convenience of the premixing of the crack-resistant mortar.

[0040] It should be noted that in this text, the terms "including", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Unless otherwise expressly stipulated and defined, the terms "installed", "connected" and "coupled" shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model may be understood according to specific circumstances.

[0041] Although the preferred embodiments of the present utility model have been described, those skilled in the art can make additional changes and modifications once they learn the basic inventive concept. Therefore, the appended claims are intended to be construed to include the preferred embodiments and all changes and modifications falling within the scope of the present utility model.

[0042] Obviously, those skilled in the art can make various changes and modifications to the present utility model without departing from the spirit and scope of the present utility model. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and their equivalent technologies, the present utility model is also intended to include these modifications and variations.

Claims

1. An anti-cracking mortar premixing device, characterized in that, It includes a frame (1) within which is movable. A deflection frame (2) and a deflection mechanism (3) connected to the deflection frame (2) are mounted on the frame (1); A mixing tank (4) and a rotary drive mechanism (5) connected to the mixing tank (4) are provided on the deflection frame (2); The rotary drive mechanism (5) is used to drive the mixing tank (4) to rotate for mixing anti-cracking mortar, and the deflection mechanism (3) is used to drive the deflection frame (2) to deflect so that the mixing tank (4) is adjusted to the feeding or discharging position; A feeding box (6) located above the mixing tank (4) is also mounted on the deflection frame (2). The feeding port of the feeding box (6) faces upward, and a discharging port is reserved at the bottom; A guiding hopper (7) extending into the feeding port of the mixing tank (4) is provided at the discharging port of the feeding box (6).

2. The anti-cracking mortar premixing equipment according to claim 1, characterized in that, The deflection mechanism (3) includes a hydraulic cylinder hinged between the deflection frame (2) and the frame (1).

3. The anti-cracking mortar premixing equipment according to claim 1, characterized in that, The rotary drive mechanism (5) includes: A limit frame (5.1) rotatably engaged with one end of the mixing tank (4); A drive shaft (5.2) axially connected to the other end of the mixing tank (4); A power source (5.3) connected to the drive shaft (5.2).

4. The anti-cracking mortar premixing equipment according to claim 1, wherein The feeding port of the feeding box (6) is in an open shape.

5. The anti-cracking mortar premixing equipment according to claim 4, characterized in that, A filter screen (6.1) is also installed at the feeding port of the feeding box (6).

6. The anti-cracking mortar premixing equipment according to claim 5, characterized in that, A belt feeder (8) located below the filter screen (6.1) is also provided in the feeding box (6).

7. The premixing equipment for crack-resistant mortar according to claim 1, characterized in that, Movable wheel sets are installed on the frame (1).