Gel breaking and magnetic separation device for deep processing of waste tires
By designing a synchronously rotating crushing roller and a detachable feed hopper, the synchronization problem of crushing rollers in the rubber-breaking magnetic separation device for used tires is solved, and the reliability of the device is improved and the operation convenience is facilitated.
Patent Information
- Application Number
- CN202422287302.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-19
AI Technical Summary
In the existing rubber-breaking magnetic separating device for used tires, it is difficult for the crushing rollers on the front and rear sides to remain synchronized when rotating, resulting in the rotation rate being out of synchronized and easy to squeeze and damage each other.
The design of drive components, crushing components, transmission components and stabilizing components is adopted, so that the crushing roller 1 and crushing roller 2 are meshed by the transmission gear 1 and transmission gear 2 to achieve reverse synchronous rotation to ensure synchronization; the feeding mechanism is designed through a detachable feed hopper for easy cleaning and operation.
The synchronous rotation of the crushing roller is realized, which avoids mutual extrusion and damage, and simplifies the disassembly and assembly process of the feed hopper, improving the convenience and reliability of the device.
Smart Images

Figure CN223131142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deep processing of waste tires, in particular to a rubber breaking and magnetic separation device for deep processing of waste tires. Background Technique
[0002] Rubber breaking and magnetic separation in the deep processing of waste tires are two key steps, which together constitute an important link in the resource utilization of waste tires. Rubber breaking is the process of crushing and refining the rubber part in waste tires for subsequent treatment and reuse. Magnetic separation is the process of separating metal substances (mainly steel wires) from the crushed materials to achieve the recycling of resources. After the waste tires are treated by rubber breaking and magnetic separation, the rubber part and the steel wire part are effectively separated and reused. The rubber particles can be used to produce recycled rubber, waterproof coiled materials, etc., while the steel wires can be used as raw materials for recycled steel. This treatment method not only solves the problem of waste tire treatment but also realizes the recycling of resources, which conforms to the concept of sustainable development.
[0003] When the existing rubber breaking and magnetic separation device for waste tires is in use, when the crushing rollers on the front and rear sides rotate, they are mostly driven by two separate motors. Before use, the staff needs to debug the motors on the front and rear sides so that the crushing rollers on the front and rear sides can rotate in cooperation at the same speed. However, once the rotation speeds of the crushing rollers on the front and rear sides cannot be synchronized, the crushing rollers on the front and rear sides will squeeze each other, resulting in damage to the crushing rollers and being inconvenient to use. Content of the Utility Model
[0004] The purpose of the utility model is to provide a rubber breaking and magnetic separation device for deep processing of waste tires to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A rubber breaking and magnetic separation device for deep processing of waste tires, including a main body housing, the bottom of the main body housing is fixedly connected with legs, the bottom of the legs is fixedly connected with a base, a crushing mechanism is arranged inside the main body housing, and a feeding mechanism is arranged on the top of the main body housing.
[0006] The crushing mechanism includes a driving component, a crushing component, a transmission component and a stabilizing component. The driving component is arranged inside the main body housing, the crushing component is arranged behind the driving component, the transmission component is arranged on the right side of the driving component and the crushing component, and the stabilizing component is arranged on the right side of the transmission component.
[0007] The feeding mechanism includes a supporting component, a feeding component and a fixing component. The supporting component is arranged on the top of the main body housing, the feeding component is arranged on the top of the supporting component, and the fixing component is arranged on the front and rear sides of the supporting component.
[0008] Preferably, the driving assembly includes a driving motor fixedly connected to the left side of the main body housing. A rotating shaft is fixedly connected to the right side of the driving motor. The rotating shaft is rotatably connected within the main body housing, and a first crushing roller is fixedly connected to the outer circumference of the rotating shaft.
[0009] Preferably, the crushing assembly includes a second crushing roller disposed within the main body housing. The second crushing roller meshes with the rear side of the first crushing roller. A rotating shaft is fixedly connected to the inner circumference of the second crushing roller. The rotating shaft is rotatably connected within the main body housing. The left end of the rotating shaft is rotatably connected to a support cylinder, and the support cylinder is fixedly connected to the left side of the main body housing.
[0010] Preferably, the transmission assembly includes a first transmission gear fixedly connected to the outer circumference of the rotating shaft at a position on the right side of the main body housing. A second transmission gear meshes with the rear side of the outer circumference of the first transmission gear, and the second transmission gear is fixedly connected to the outer circumference of the rotating shaft at a position on the right side of the main body housing.
[0011] Preferably, the stabilizing assembly includes a limiting rotating block rotatably connected to the inside of the right sides of the first transmission gear and the second transmission gear. A fixed arm is fixedly connected to the right side of the limiting rotating block. The fixed arm is sleeved on the outer circumferences of the first transmission gear and the second transmission gear, and the fixed arm is fixedly connected to the right side of the main body housing.
[0012] Preferably, the supporting assembly includes a boss fixedly connected to the top of the main body housing, and a feed inlet is fixedly connected to the top of the boss.
[0013] Preferably, the feeding assembly includes a clamping frame sleeved on the outer circumference of the feed inlet. The bottom of the clamping frame is in contact with the top of the boss, and a feed hopper is fixedly connected to the top of the clamping frame.
[0014] Preferably, the fixing assembly includes threaded rods fixedly connected to the front and rear sides of the feed inlet. The threaded rods are clamped within the bottom of the clamping frame, and fixing nuts are threadedly connected to the outer circumferences of the threaded rods. The fixing nuts are clamped within the front and rear sides of the clamping frame.
[0015] Compared with the prior art, the present utility model provides a rubber-breaking magnetic separation device for deep processing of waste tires, having the following beneficial effects:
[0016] 1. For this rubber-breaking magnetic separation device for deep processing of waste tires, through the provided crushing mechanism, the staff only needs to start the driving motor to drive the first crushing rollers on the front and rear sides and the second crushing roller to rotate in opposite directions to complete the crushing work of waste tires. The first crushing roller and the second crushing roller are kept rotating synchronously in opposite directions through the meshing of the first transmission gear and the second transmission gear, ensuring the synchronization of the rotation speeds of the first crushing roller and the second crushing roller, and preventing the first crushing roller and the second crushing roller from being damaged due to different rotation speeds.
[0017] 2. The rubber breaking and magnetic separation device for deep processing of waste tires. Through the provided feeding mechanism, the staff only needs to rotate the fixing nuts on the front and back sides to complete or release the connection and fixation of the clamping frame and the feeding port, enabling the staff to quickly disassemble and assemble the feeding hopper. The detachable feeding hopper facilitates the staff to clean the inside of the feeding hopper and the main body shell, and the operation is simple and convenient for the staff to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings:
[0019] Figure 1 It is a front view of the present invention;
[0020] Figure 2 It is an exploded view of a part of the structure of the present invention;
[0021] Figure 3 It is an exploded view of a part of the structure of the crushing mechanism;
[0022] Figure 4 It is an exploded view of a part of the structure of the feeding mechanism.
[0023] In the figure: 1. Crushing mechanism; 11. Driving component; 1101. Driving motor; 1102. Rotating shaft; 1103. First crushing roller; 12. Crushing component; 1201. Second crushing roller; 1202. Rotating shaft; 1203. Support cylinder; 13. Transmission component; 1301. First transmission gear; 1302. Second transmission gear; 14. Stabilizing component; 1401. Limit rotating block; 1402. Fixed arm; 2. Feeding mechanism; 21. Support component; 2101. Boss; 2102. Feeding port; 22. Feeding component; 2201. Clamping frame; 2202. Feeding hopper; 23. Fixing component; 2301. Threaded rod; 2302. Fixing nut; 3. Main body shell; 4. Leg; 5. Base. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
[0025] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "coupling", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] The present utility model provides a technical solution:
[0027] Embodiment 1
[0028] Combined with Figures 1 to 3 , a rubber breaking and magnetic separation device for deep processing of waste tires, comprising a main body housing 3, a leg 4 fixedly connected to the bottom of the main body housing 3, a base 5 fixedly connected to the bottom of the leg 4, a crushing mechanism 1 arranged in the main body housing 3, and a feeding mechanism 2 arranged on the top of the main body housing 3.
[0029] The crushing mechanism 1 includes a driving component 11, a crushing component 12, a transmission component 13, and a stabilizing component 14. The driving component 11 is arranged in the main body housing 3, the crushing component 12 is arranged at the rear of the driving component 11, the transmission component 13 is arranged on the right side of the driving component 11 and the crushing component 12, and the stabilizing component 14 is arranged on the right side of the transmission component 13.
[0030] The driving component 11 includes a driving motor 1101, the driving motor 1101 is fixedly connected to the left side of the main body housing 3, a rotating shaft 1102 is fixedly connected to the right side of the driving motor 1101, the rotating shaft 1102 is rotatably connected to the inside of the main body housing 3, a first crushing roller 1103 is fixedly connected to the outer ring of the rotating shaft 1102, the crushing component 12 includes a second crushing roller 1201, the second crushing roller 1201 is arranged inside the main body housing 3, the second crushing roller 1201 meshes with the rear side of the first crushing roller 1103, a rotating shaft 1202 is fixedly connected to the inner ring of the second crushing roller 1201, the rotating shaft 1202 is rotatably connected to the inside of the main body housing 3, the left end of the rotating shaft 1202 is rotatably connected to a support cylinder 1203, the support cylinder 1203 is fixedly connected to the left side of the main body housing 3, the transmission component 13 includes a first transmission gear 1301, the first transmission gear 1301 is fixedly connected to the outer ring of the rotating shaft 1102 at a position on the right side of the main body housing 3, a second transmission gear 1302 meshes with the rear side of the outer ring of the first transmission gear 1301, the second transmission gear 1302 is fixedly connected to the outer ring of the rotating shaft 1202 at a position on the right side of the main body housing 3, the stabilizing component 14 includes a limiting rotating block 1401, the limiting rotating block 1401 is rotatably connected to the inside of the right sides of the first transmission gear 1301 and the second transmission gear 1302, a fixed arm 1402 is fixedly connected to the right side of the limiting rotating block 1401, the fixed arm 1402 is sleeved on the outer rings of the first transmission gear 1301 and the second transmission gear 1302, and the fixed arm 1402 is fixedly connected to the right side of the main body housing 3.
[0031] Further: The staff only needs to start the driving motor 1101 to drive the first crushing roller 1103 and the second crushing roller 1201 on the front and rear sides to rotate in opposite directions to complete the crushing process of waste tires. The first crushing roller 1103 and the second crushing roller 1201 are kept rotating synchronously in opposite directions through the meshing of the first transmission gear 1301 and the second transmission gear 1302, ensuring the synchronization of the rotation speeds of the first crushing roller 1103 and the second crushing roller 1201, and preventing the first crushing roller 1103 and the second crushing roller 1201 from being damaged due to different rotation speeds.
[0032] Embodiment 2
[0033] Refer to Figure 1 and Figure 4 On the basis of Embodiment 1, it is further obtained that the feeding mechanism 2 includes a support component 21, a feeding component 22 and a fixing component 23. The support component 21 is arranged on the top of the main body housing 3, the feeding component 22 is arranged on the top of the support component 21, and the fixing component 23 is arranged on the front and rear sides of the support component 21.
[0034] The support component 21 includes a boss 2101, which is fixedly connected to the top of the main shell 3, and the top of the boss 2101 is fixedly connected to a feed port 2102. The feed component 22 includes a clamping frame 2201, which is sleeved on the outer ring of the feed port 2102, the bottom of the clamping frame 2201 fits with the top of the boss 2101, and the top of the clamping frame 2201 is fixedly connected to a feed hopper 2202. The fixing component 23 includes a threaded rod 2301, which is fixedly connected to the front and rear sides of the feed port 2102, the threaded rod 2301 is clamped in the bottom of the clamping frame 2201, and the outer ring of the threaded rod 2301 is threadedly connected to a fixing nut 2302, and the fixing nut 2302 is clamped in the front and rear sides of the clamping frame 2201.
[0035] Furthermore: the staff only needs to rotate the fixing nuts 2302 on the front and rear sides to complete or release the connection and fixation between the card frame 2201 and the feed port 2102, so that the staff can quickly complete the disassembly and assembly of the feed hopper 2202. The detachable feed hopper 2202 is convenient for the staff to clean the feed hopper 2202 and the inside of the main shell 3. The operation is simple and convenient for the staff to use.
[0036] In actual operation, when the device is used, the driving motor 1101 is started, and the driving motor 1101 starts to drive the rotating shaft 1102 and the crushing roller 1 103 to rotate. The rotating shaft 1102 rotates through the transmission gear 1 1301 to drive the transmission gear 2 1302 to rotate. The transmission gear 2 1302 rotates through the rotating shaft 1202 to drive the crushing roller 2 1201 to rotate. At this time, the crushing roller 1 103 and the crushing roller 2 1201 rotate synchronously in opposite directions. After that, the staff only needs to place the waste tires that need to be crushed into the feed hopper 2202, so that they fall downward and contact the crushing roller 1 103 and the crushing roller 2 1201.
[0037] When the feed hopper 2202 needs to be disassembled, the staff first rotates the fixing nuts 2302 on the front and rear sides. The fixing nuts 2302 rotate on the outer ring of the threaded rod 2301 and move outward. The fixing nuts 2302 move outward to disengage from the threaded rod 2301, thereby releasing the positioning of the card frame 2201. After that, the staff only needs to move the feed hopper 2202 upward to complete the disassembly of the feed hopper 2202.
[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
Claims
1. A rubber-breaking magnetic separation device for deep processing of waste tires, comprising a main body housing (3), characterized in that: The bottom of the main body housing (3) is fixedly connected with legs (4), the bottom of the legs (4) is fixedly connected with a base (5), a crushing mechanism (1) is arranged in the main body housing (3), and a feeding mechanism (2) is arranged at the top of the main body housing (3); The crushing mechanism (1) includes a driving component (11), a crushing component (12), a transmission component (13) and a stabilizing component (14). The driving component (11) is arranged in the main body housing (3), the crushing component (12) is arranged at the rear side of the driving component (11), the transmission component (13) is arranged at the right side of the driving component (11) and the crushing component (12), and the stabilizing component (14) is arranged at the right side of the transmission component (13); The feeding mechanism (2) includes a supporting component (21), a feeding component (22) and a fixing component (23). The supporting component (21) is arranged at the top of the main body housing (3), the feeding component (22) is arranged at the top of the supporting component (21), and the fixing component (23) is arranged on the front and rear sides of the supporting component (21).
2. The rubber-breaking magnetic separation device for deep processing of waste tires according to claim 1, wherein: The driving component (11) includes a driving motor (1101). The driving motor (1101) is fixedly connected to the left side of the main body housing (3), a rotating shaft (1102) is fixedly connected to the right side of the driving motor (1101), the rotating shaft (1102) is rotatably connected in the main body housing (3), and a first crushing roller (1103) is fixedly connected to the outer ring of the rotating shaft (1102).
3. The rubber-breaking magnetic separation device for deep processing of waste tires according to claim 1, wherein: The crushing component (12) includes a second crushing roller (1201). The second crushing roller (1201) is arranged in the main body housing (3), the second crushing roller (1201) meshes with the rear side of the first crushing roller (1103), a rotating shaft (1202) is fixedly connected to the inner ring of the second crushing roller (1201), and the rotating shaft (1202) is rotatably connected in the main body housing (3).
4. The rubber breaking and magnetic separation device for deep processing of waste tires according to claim 3, characterized in that: The left end of the rotating shaft (1202) is rotatably connected to a support cylinder (1203), and the support cylinder (1203) is fixedly connected to the left side of the main body housing (3).
5. The rubber-breaking magnetic separation device for deep processing of waste tires according to claim 1, characterized in that: The transmission component (13) includes a first transmission gear (1301). The first transmission gear (1301) is fixedly connected to the outer ring of the rotating shaft (1102) at the right side position of the main body housing (3), a second transmission gear (1302) meshes with the rear side of the outer ring of the first transmission gear (1301), and the second transmission gear (1302) is fixedly connected to the outer ring of the rotating shaft (1202) at the right side position of the main body housing (3).
6. The rubber-breaking magnetic separation device for deep processing of waste tires according to claim 1, characterized in that: The stabilizing component (14) includes a limiting rotating block (1401). The limiting rotating block (1401) is rotatably connected to the inside of the right sides of the first transmission gear (1301) and the second transmission gear (1302), and a fixing arm (1402) is fixedly connected to the right side of the limiting rotating block (1401).
7. A rubber breaking and magnetic separation device for deep processing of waste tires according to claim 6, characterized in that: The fixing arm (1402) is sleeved on the outer rings of the first transmission gear (1301) and the second transmission gear (1302), and the fixing arm (1402) is fixedly connected to the right side of the main body housing (3).
8. A rubber breaking and magnetic separation device for deep processing of waste tires according to claim 1, characterized in that: The support component (21) includes a boss (2101), the boss (2101) is fixedly connected to the top of the main body housing (3), and a feed inlet (2102) is fixedly connected to the top of the boss (2101).
9. A rubber breaking and magnetic separation device for deep processing of waste tires according to claim 1, characterized in that: The feed component (22) includes a clamping frame (2201), the clamping frame (2201) is sleeved on the outer ring of the feed inlet (2102), the bottom of the clamping frame (2201) is in contact with the top of the boss (2101), and a feed hopper (2202) is fixedly connected to the top of the clamping frame (2201).
10. A rubber breaking and magnetic separation device for deep processing of waste tires according to claim 1, characterized in that: The fixing component (23) includes a threaded rod (2301), the threaded rod (2301) is fixedly connected to the front and rear sides of the feed inlet (2102), the threaded rod (2301) is clamped inside the bottom of the clamping frame (2201), a fixing nut (2302) is threadedly connected to the outer ring of the threaded rod (2301), and the fixing nut (2302) is clamped inside the front and rear sides of the clamping frame (2201).