Die for manufacturing hydraulic support pipeline piece

By setting up a planar groove group in the mold, the clamping unstable problem caused by the arc-shaped surface of the pipeline parts is solved, and the stable clamping of the pipeline parts is achieved and the processing pass rate is improved.

CN223131245UActive Publication Date: 2025-07-22ANHUI QIFENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422093472.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-22
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The surface of the pipe parts produced by existing molds is arc-shaped, which makes it impossible to clamp stably by the clamping mechanism, affecting the stability and pass rate of subsequent processing.

Method used

A mold including a lower mold and an upper mold is designed. A molding groove is provided in the mold, and a planar groove group is provided in the molding groove, which is used to form a planar processing part for forming the pipe parts to ensure the stability and contact area of the pipe parts during clamping.

Benefits of technology

Through the design of the plane groove group, we ensure that the stability of the pipeline parts is improved during clamping, avoid shaking, and improve the stability and pass rate of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a die for manufacturing a hydraulic support pipeline piece, which comprises a lower die and an upper die which are matched with each other, forming grooves are symmetrically arranged on the lower die and the upper die, and the forming grooves of the lower die and the upper die are matched and assembled to form a die groove; a plane groove set is arranged in the forming groove, and the plane groove set of the lower die and the plane groove set of the upper die are matched and used for forming the first machining part and the second machining part of the pipeline piece body. According to the die, the first plane groove and the second plane groove are formed in the lower die and the upper die, the first plane groove and the second plane groove are planes, the first plane groove and the second plane groove are the deepest grooves in the die grooves, and the planes formed by the first plane groove and the second plane groove are the highest in height; in this way, when the pipeline piece is placed on the plane or clamped and fixed through the clamping mechanism, the plane formed above the pipeline piece supports or clamps the pipeline piece.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of pipeline fitting manufacturing, and specifically relates to a mold for manufacturing hydraulic support pipeline fittings. Background Art

[0002] Pipeline fittings are support components used to connect and support pipelines. They can connect pipelines in different directions and support the connection ends of multiple pipelines. The existing pipeline fittings are first injection-molded using a mold to produce the overall outer shape structure of the pipeline fittings through the mold, and then the pipeline fittings are drilled or otherwise processed by subsequent equipment.

[0003] However, after the existing mold produces and processes the pipeline fittings, the surface of the pipeline fittings is integrally arc-shaped. After the pipeline fittings are produced and processed in this way, when the subsequent equipment processes the pipeline fittings, the pipeline fittings cannot be placed flat on the equipment. When the clamping mechanism clamps and fixes the pipeline fittings, due to the arc-shaped surface of the pipeline fittings, the contact area between the clamping mechanism and the pipeline fittings is too small, resulting in poor clamping and fixing effect of the clamping mechanism on the pipeline fittings, and the pipeline fittings will shake during the processing of the pipeline fittings. Summary of the Utility Model

[0004] The technical solution of the utility model aims at the technical problem that the existing technical solution is too single, and provides a solution significantly different from the existing technology. It mainly provides a mold for manufacturing hydraulic support pipeline fittings to solve the technical problem that after the existing pipeline fittings are produced and processed by the mold, the surface is integrally arc-shaped, resulting in the clamping mechanism being unable to stably clamp and fix the pipeline fittings when the pipeline fittings are processed or drilled by other equipment in the subsequent process.

[0005] The technical solution adopted by the utility model to solve the above technical problems is as follows:

[0006] A mold for manufacturing hydraulic support pipeline fittings includes a matching lower mold and upper mold. The lower mold and the upper mold are symmetrically provided with forming grooves, and the forming grooves of the lower mold and the upper mold are assembled in cooperation to form a mold groove for forming pipeline fittings.

[0007] A flat groove group is arranged inside the forming groove. The flat groove groups of the lower mold and the upper mold cooperate to form the first processing part and the second processing part of the pipeline fitting body, and make the supporting surfaces of the first processing part and the second processing part of the processing part be in a flat structure.

[0008] Preferably, an arc groove is provided on the outer periphery of the forming groove, and the arc groove is communicated with the forming groove.

[0009] Preferably, feed grooves are provided at corresponding positions on the lower mold and the upper mold, and the feed grooves are communicated with the forming groove through arc grooves to realize feeding into the forming groove.

[0010] Preferably, there are a pair of the feed grooves, which are symmetrically arranged on both sides of the arc groove along the first direction.

[0011] Preferably, the flat groove group includes a first flat groove, and the first flat grooves of the lower mold and the upper mold cooperate to form the first processing part of the pipeline part body;

[0012] The bottom of the first flat groove is a flat structure.

[0013] Preferably, the flat groove group includes a second flat groove, and the second flat grooves of the lower mold and the upper mold cooperate to form the second processing part of the pipeline part body;

[0014] The bottom of the second flat groove is a flat structure.

[0015] Preferably, a die printing area is provided at the bottom of the second flat groove, and patterns or characters are provided in this area.

[0016] Preferably, a connecting pipe groove is further provided in the forming groove, and the connecting pipe grooves of the lower mold and the upper mold cooperate to form the connecting head of the pipeline part body.

[0017] Preferably, the connecting pipe grooves of the lower mold and the upper mold are assembled in cooperation to form a stepped tubular structure.

[0018] Preferably, docking grooves and docking blocks are respectively provided at corresponding positions of the lower mold and the upper mold, and the docking blocks are used to be embedded in the docking grooves.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: the first flat groove and the second flat groove are provided inside the lower mold and the upper mold. The first flat groove and the second flat groove are flat, and the first flat groove and the second flat groove are the deepest grooves inside the mold grooves. After the pipeline part is formed through the mold grooves, the flat heights of the planes formed by the first flat groove and the second flat groove are the highest. When the pipeline part is placed on a plane or clamped and fixed by a clamping mechanism, the plane opened above the pipeline part is used to support or clamp the pipeline part, so that the pipeline part can be kept stable. The clamping mechanism can also ensure a large contact area with the pipeline part to ensure the stability of clamping the pipeline part. Therefore, the pipeline part manufactured by the present application is convenient for clamping and fixing during subsequent processing, and there will be no shaking during hole opening or other processing, which affects the qualification rate of the production and processing of the pipeline part.

[0020] The present utility model will be explained and described in detail below in conjunction with the accompanying drawings and specific embodiments. Description of the Drawings

[0021] Figure 1 This is a front three-dimensional structural schematic diagram of the utility model;

[0022] Figure 2 This is a top three-dimensional structural schematic diagram of the utility model;

[0023] Figure 3 This is a sectional structural schematic diagram of the utility model;

[0024] Figure 4 This is a three-dimensional structural schematic diagram of the main body of the pipeline part formed by die processing in the utility model;

[0025] 1. Lower die; 2. Upper die; 3. Forming groove; 4. Arc groove; 5. First flat groove; 6. Second flat groove; 7. Connecting pipe groove; 8. Docking groove; 9. Docking block; 10. Feeding groove; 11. Main body of pipeline part; 12. First processing part; 13. Second processing part; 14. Connector. Detailed implementation manners

[0026] To facilitate the understanding of the utility model, the following will describe the utility model more comprehensively with reference to the relevant attached drawings. Several embodiments of the utility model are given in the drawings. However, the utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, providing these embodiments is to make the disclosed content of the utility model more thorough and comprehensive.

[0027] It should be noted that when an element is referred to as "fixedly provided on" another element, it can be directly on the other element or there can be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the utility model belongs. The terms used in the specification of the utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0029] Please refer specifically to the attached Figures 1 - 4 , A die for manufacturing a hydraulic support pipeline part, comprising a cooperating lower die 1 and upper die 2. Forming grooves 3 are symmetrically arranged on the lower die 1 and the upper die 2, and the forming grooves 3 of the lower die 1 and the upper die 2 are assembled in cooperation to form a die groove for forming the main body 11 of the pipeline part;

[0030] The forming groove 3 is internally provided with a flat groove group, and the flat groove groups of the lower mold 1 and the upper mold 2 cooperate to form the first processing part 12 and the second processing part 13 of the pipeline part body 11, and make the supporting surfaces of the first processing part 12 and the second processing part 13 of the processing part be of a flat structure.

[0031] The specific operation process of this utility model is as follows: The upper mold 2 and the lower mold 1 are fitted together, and the forming grooves 3 opened on the upper mold 2 and the lower mold 1 are also fitted together. A flat groove group is opened inside the forming groove 3. The flat groove group is opened as a plane, and the flat groove group is the deepest groove opened inside the forming groove 3. In this way, the material of the pipeline part is injected into the inside of the forming groove 3, and the pipeline part is cooled and formed inside the forming groove 3. The highest positions on both sides of the pipeline part body 11 are planes. In this way, when the pipeline part body 11 is placed on a plane or clamped and fixed by a clamping mechanism, the plane of the pipeline part body 11 can make the pipeline part be placed stably on the plane, or stable clamping and fixing can be achieved by using a simple clamping mechanism without the need to additionally manufacture complex clamping tools.

[0032] Please refer to Figures 1 - 4 , an arc groove 4 is provided on the outer periphery of the forming groove 3. The arc groove 4 is communicated with the forming groove 3. Feeding grooves 10 are provided at corresponding positions on the lower mold 1 and the upper mold 2. The feeding grooves 10 are communicated with the forming groove 3 through the arc groove 4 to realize feeding into the forming groove 3. The feeding grooves 10 are a pair and are symmetrically arranged on both sides of the arc groove 4 along the first direction.

[0033] It can be understood that in this embodiment, the feeding grooves 10, the arc groove 4 and the forming groove 3 are communicated with each other. When the upper mold 2 and the lower mold 1 are fitted together, after injecting liquid or molten material through the feeding grooves 10 on both sides, the material is injected into the inside of the arc groove 4 through the feeding grooves 10, and then is guided and conveyed into the inside of the forming groove 3 through the arc groove 4, and the material is cooled and formed into the pipeline part body 11 inside the forming groove 3.

[0034] Please refer to Figures 1 - 4 , the flat groove group includes a first flat groove 5. The first flat grooves 5 of the lower mold 1 and the upper mold 2 cooperate to form the first processing part 12 of the pipeline part body 11; the bottom of the first flat groove 5 is of a flat structure; the flat groove group includes a second flat groove 6. The second flat grooves 6 of the lower mold 1 and the upper mold 2 cooperate to form the second processing part 13 of the pipeline part body 11. The bottom of the second flat groove 6 is of a flat structure, and a die stamping area is provided at the bottom of the second flat groove 6, and patterns or characters are provided in this area, which can be used to die stamp the company's LOGO or relevant product information to facilitate product traceability.

[0035] When the upper mold 2 and the lower mold 1 are fitted together, the forming grooves 3 opened below the upper mold 2 and the forming grooves 3 opened above the lower mold 1 are fitted together. The material is injected into the interior of the forming groove 3, and after cooling inside the forming groove 3, the main body 11 of the pipeline component can be formed. And at the first planar groove 5 and the second planar groove 6 where the main body 11 of the pipeline component is located, the first processing portion 12 and the second processing portion 13 on both sides of the main body 11 of the pipeline component will be formed. The first processing portion 12 and the second processing portion 13 are the highest surfaces of the main body 11 of the pipeline component and are planar. In this way, the clamping mechanism clamping and fixing the first processing portion 12 and the second processing portion 13 can maintain the stability of the main body 11 of the pipeline component during processing. A die printing area is provided at the bottom of the second planar groove 6. Therefore, after the main body 11 of the pipeline component is formed, the second processing portion 13 will form a pattern or text.

[0036] Please refer to Figures 1 - 4 , a connecting pipe groove 7 is further provided in the forming groove 3. The connecting pipe grooves 7 of the lower mold 1 and the upper mold 2 cooperate to form the connecting head 14 of the main body 11 of the pipeline component. The connecting pipe grooves 7 of the lower mold 1 and the upper mold 2 are assembled in cooperation to form a stepped tubular structure.

[0037] A connecting pipe groove 7 is opened inside the forming groove 3 for forming the connecting head 14 on the main body 11 of the pipeline component. The connecting head 14 is formed into a stepped tubular structure.

[0038] Please refer to Figures 1 - 3 , docking grooves 8 and docking blocks 9 are respectively provided at corresponding positions of the lower mold 1 and the upper mold 2, and the docking block 9 is used to be embedded into the docking groove 8. When the upper mold 2 and the lower mold 1 are docked and fitted together, the docking block 9 will be inserted into the interior of the docking groove 8 in a docking manner. The docking block 9 and the docking groove 8 play a role in positioning the upper mold 2 and the lower mold 1.

[0039] The above has made an exemplary description of the present invention in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A mold for manufacturing hydraulic support pipeline components, comprising a cooperating lower mold (1) and an upper mold (2), characterized in that: The lower die (1) and the upper die (2) are symmetrically provided with forming grooves (3), and the forming grooves (3) of the lower die (1) and the upper die (2) are assembled in cooperation to form a die groove, and the die groove is used for forming the main body (11) of the pipeline component; A flat groove group is arranged inside the forming groove (3), and the flat groove groups of the lower die (1) and the upper die (2) cooperate to form the first processing part (12) and the second processing part (13) of the pipeline component main body (11), and make the supporting surfaces of the first processing part (12) and the second processing part (13) of the processing part be of a flat structure.

2. The mold for manufacturing hydraulic support pipeline parts according to claim 1, characterized in that, An arc groove (4) is arranged on the outer periphery of the forming groove (3), and the arc groove (4) is communicated with the forming groove (3).

3. A mold for manufacturing hydraulic support pipeline components according to claim 2, characterized in that, Feeding grooves (10) are arranged at corresponding positions on the lower die (1) and the upper die (2), and the feeding grooves (10) are communicated with the forming groove (3) through the arc grooves (4) to realize feeding into the forming groove (3).

4. A die for manufacturing a hydraulic support pipeline component according to claim 3, wherein The feeding grooves (10) are a pair and are symmetrically arranged on both sides of the arc groove (4) along the first direction.

5. A die for manufacturing a hydraulic support pipeline component according to claim 4, wherein The flat groove group includes a first flat groove (5), and the first flat grooves (5) of the lower die (1) and the upper die (2) cooperate to form the first processing part (12) of the pipeline component main body (11); The bottom of the first flat groove (5) is of a flat structure.

6. A die for manufacturing a hydraulic support pipeline component according to claim 5, wherein The flat groove group includes a second flat groove (6), and the second flat grooves (6) of the lower die (1) and the upper die (2) cooperate to form the second processing part (13) of the pipeline component main body (11); The bottom of the second flat groove (6) is of a flat structure.

7. A die for manufacturing a hydraulic support pipeline component according to claim 6, wherein A die printing area is arranged at the bottom of the second flat groove (6), and patterns or characters are arranged in this area.

8. A die for manufacturing a hydraulic support pipeline component according to claim 1, wherein A connecting pipe groove (7) is further arranged in the forming groove (3), and the connecting pipe grooves (7) of the lower die (1) and the upper die (2) cooperate to form a connecting head (14) of the pipeline component main body (11).

9. A die for manufacturing a hydraulic support pipeline component according to claim 8, wherein The connecting pipe grooves (7) of the lower die (1) and the upper die (2) are assembled in cooperation to form a stepped tubular structure.

10. A die for manufacturing a hydraulic support pipeline component according to any one of claims 1-9, wherein Docking grooves (8) and docking blocks (9) are respectively arranged at corresponding positions of the lower die (1) and the upper die (2), and the docking blocks (9) are used for being embedded into the docking grooves (8).