Automatic blank cutting and feeding device of bottle blowing system
By designing auxiliary protection and disassembly devices, the problems of cumbersome disassembly and bottle preforms in the blowing system are solved, efficient disassembly and safe transportation are achieved, and work efficiency and safety are improved.
Patent Information
- Application Number
- CN202422090927.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing bottle blowing system automatic blank cutting device is cumbersome to disassemble when the cylinder is cut off and the workload of the operator increases. It is also prone to external interference during the conveyor belt, causing damage to the bottle blank, reducing safety.
Design auxiliary protection devices and auxiliary disassembly devices to realize baffle protection and unfix the intercepting cylinder by driving the worm and worm gear mechanism by motor-driven worm gear mechanism, which facilitates disassembly and prevents the bottle preform from falling.
It improves the safety and working efficiency of the device, reduces the workload of the operator, and avoids damage to the bottle preform during transportation.
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Figure CN223131347U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle blowing, in particular to an automatic blank cutting and feeding device for a bottle blowing system. Background Art
[0002] During the operation of the bottle blowing system, when a fault occurs, an automatic blank cutting and feeding device is required to perform blank cutting and feeding.
[0003] For example, an automatic blank cutting and feeding device for a bottle blowing system with the authorization announcement number of "CN211165269U", through the coordinated use of an electric eye, a controller and a truncating cylinder, can timely perform blank cutting operations on the bottle blank conveying device, solving the problem that when a labeling machine fails, the bottle blowing operator cannot timely cut the blank. An electric eye is installed to control the automatic start and stop of the truncating cylinder to control automatic blank cutting and feeding, reducing the labor intensity of employees and improving the output rate. The design of the mounting plate facilitates the installation of the electric eye. This automatic blank cutting and feeding device for the bottle blowing system is reasonably designed and easy to use, and can timely cut the blank. However, when the truncating cylinder fails, bolts need to be taken out one by one to disassemble and repair it, and the disassembly and repair are relatively cumbersome, increasing the workload of the operator and reducing the working efficiency of the device. During the transportation of the bottle blanks by the conveyor belt, they are prone to falling due to external interference, resulting in damage to the bottle blanks and reducing the safety of the device. Content of the Utility Model
[0004] The purpose of the utility model is to solve the problems that when the truncating cylinder fails, bolts need to be taken out one by one to disassemble and repair it, the disassembly and repair are relatively cumbersome, increasing the workload of the operator and reducing the working efficiency of the device, and during the transportation of the bottle blanks by the air conveyor line, they are prone to falling due to external interference, resulting in damage to the bottle blanks and reducing the safety of the device, and to propose an automatic blank cutting and feeding device for a bottle blowing system.
[0005] To achieve the above purpose, the utility model provides the following technical solution:
[0006] Design an automatic blank cutting and feeding device for a bottle blowing system, including a base and a conveyor belt. The conveyor belt is installed at the upper end of the base, and an auxiliary protection device is provided at the lower end of the base. A bottle blowing machine is arranged outside the conveyor belt, and an auxiliary disassembly device is provided outside the right end of the base. A truncating cylinder is arranged outside the auxiliary disassembly device.
[0007] Preferably, the auxiliary protection device includes a first motor and a first housing. The upper end of the first housing is fixedly connected to the base. The first motor is fixedly connected to the first housing through a bracket and bolts. A first worm is fixedly connected to the output shaft of the first motor. The outer wall of the first worm meshes with a first worm gear. A rotating rod is fixedly connected to the rotating shaft of the first worm gear. On both sides of the upper end of the rotating rod, bumps are fixedly connected. The outer wall of the bump is slidably connected to the baffle.
[0008] Preferably, both ends of the first worm are rotatably connected to the first housing through bearings. The rotating shaft of the first worm gear is rotatably connected to the first housing through a bearing. The outer wall of the baffle is slidably connected to the first housing.
[0009] Preferably, support legs are fixedly connected to the lower end of the base.
[0010] Preferably, the auxiliary disassembly device includes a second motor and a second housing. The outer wall of the second housing is fixedly connected to the base. The second motor is fixedly connected to the second housing through a bracket and bolts. A second worm is fixedly connected to the output shaft of the second motor. The outer wall of the second worm meshes with a second worm gear. A double-headed stud is fixedly connected to the inner wall of the second worm gear. The outer wall of the double-headed stud is threadedly connected to the clamping plate.
[0011] Preferably, both ends of the second worm are rotatably connected to the second housing through bearings. Both ends of the double-headed stud are rotatably connected to the second housing through bearings. The outer wall of the clamping plate is slidably connected to the second housing.
[0012] For the automatic blank cutting and feeding device of a bottle blowing system proposed by the present utility model, the beneficial effects are as follows: Through the cooperation of the auxiliary protection device and the conveyor belt, when the output shaft of the first motor is started to rotate, it drives the first worm to rotate. The rotation of the first worm drives the first worm gear to rotate. While the first worm gear rotates, it drives the rotating rod to rotate. The rotation of the rotating rod drives the bump to move. While the bump moves, it drives the baffle to move inward. After the baffle moves to a suitable position, it prevents the conveyor belt from being interfered by external forces during the transportation of the bottle preforms, resulting in the dropping and damage of the bottle preforms, and improves the safety of the work.
[0013] Through the cooperation of the auxiliary disassembly device and the cutting cylinder, when the cutting cylinder fails and needs to be disassembled and repaired, the output shaft of the second motor is started to rotate to drive the second worm to rotate. The rotation of the second worm drives the second worm gear to rotate. The rotation of the second worm gear drives the double-headed stud to rotate. By the rotation of the double-headed stud, the clamping plates on both sides are driven to move outward, so that the clamping plates no longer tightly fix the cutting cylinder. The operator can take out the cutting cylinder for repair, realizing more convenient disassembly of the cutting cylinder, reducing the workload of the operator, and improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1This is a schematic structural diagram of the utility model;
[0015] Figure 2 is Figure 1 the front elevation sectional view of;
[0016] Figure 3 is Figure 1 the left side view of;
[0017] Figure 4 is Figure 1 the right side partial sectional view of;
[0018] Figure 5 is Figure 2 the view of part A in;
[0019] Figure 6 is Figure 2 the top-down sectional view of the auxiliary protection device in;
[0020] Figure 7 is Figure 5 the view of part B in;
[0021] Figure 8 is Figure 5 the top-down sectional view of the auxiliary disassembly device in.
[0022] In the figure: 1. Base, 2. Auxiliary protection device, 201. First motor, 202. First housing, 203. First worm, 204. First worm gear, 205. Rotating rod, 206. Convex block, 207. Baffle, 3. Auxiliary disassembly device, 301. Second motor, 302. Second housing, 303. Second worm, 304. Second worm gear, 305. Double-headed stud, 306. Clamping plate, 4. Conveyor belt, 5. Bottle blowing machine, 6. Truncating cylinder, 7. Support leg. Specific implementation manner
[0023] The present utility model will be further described below with reference to the accompanying drawings:
[0024] Referring to the attached Figures 1-8 : In this embodiment, an automatic blank-breaking and blank-feeding device for a bottle blowing system includes a base 1 and a conveyor belt 4. The conveyor belt 4 is installed at the upper end of the base 1. The power device of the conveyor belt 4 can be a motor or the like, and according to actual requirements, it only needs to meet the working needs. An auxiliary protection device 2 is provided at the lower end of the base 1. A bottle blowing machine 5 is provided outside the conveyor belt 4, and the bottle blowing machine 5 only needs to meet the working needs according to actual requirements. An auxiliary disassembly device 3 is provided outside the right end of the base 1, and a truncating cylinder 6 is provided outside the auxiliary disassembly device 3, and the truncating cylinder 6 only needs to meet the working needs according to actual requirements.
[0025] The two ends of the first worm 203 are rotatably connected to the first housing 202 through bearings. The rotating shaft of the first worm gear 204 is rotatably connected to the first housing 202 through a bearing. The outer wall of the baffle 207 is slidably connected to the first housing 202. The lower end of the base 1 is fixedly connected with a support leg 7. The two ends of the second worm 303 are rotatably connected to the second housing 302 through bearings. The two ends of the double-headed stud 305 are rotatably connected to the second housing 302 through bearings. The outer wall of the clamping plate 306 is slidably connected to the second housing 302.
[0026] Refer to the attached Figures 1-3 Figures 5 and 6: The auxiliary protection device 2 includes a first motor 201 and a first housing 202. The first motor 201 can meet the working requirements according to actual needs. The upper end of the first housing 202 is fixedly connected to the base 1. The first motor 201 is fixedly connected to the first housing 202 through a bracket and bolts. The output shaft of the first motor 201 is fixedly connected with a first worm 203. The outer wall of the first worm 203 meshes with the first worm gear 204. The rotation of the first worm 203 drives the rotation of the first worm gear 204. The rotating shaft of the first worm gear 204 is fixedly connected with a rotating rod 205. The rotation of the first worm gear 204 drives the rotation of the rotating rod 205. Both sides of the upper end of the rotating rod 205 are fixedly connected with bumps 206. The rotation of the rotating rod 205 drives the movement of the bumps 206. The outer wall of the bumps 206 is slidably connected to the baffle 207. The movement of the bumps 206 inside the baffle 207 drives the movement of the baffle 207 at the same time.
[0027] Refer to the attached Figure 1 、 2 Figures 4, 7 and 8: The auxiliary disassembly device 3 includes a second motor 301 and a second housing 302. The second motor 301 can meet the working requirements according to actual needs. The outer wall of the second housing 302 is fixedly connected to the base 1. The second motor 301 is fixedly connected to the second housing 302 through a bracket and bolts. The output shaft of the second motor 301 is fixedly connected with a second worm 303. The outer wall of the second worm 303 meshes with the second worm gear 304. The rotation of the second worm 303 drives the movement of the second worm gear 304. The inner wall of the second worm gear 304 is fixedly connected with a double-headed stud 305. The rotation of the second worm gear 304 drives the movement of the double-headed stud 305. The outer wall of the double-headed stud 305 is threadedly connected to the clamping plate 306. The inner side of the clamping plate 306 is processed with a protrusion that fits into the groove on the surface of the truncating cylinder 6. The rotation of the double-headed stud 305 drives the clamping plates 306 on both sides to move in opposite directions.
[0028] Working principle:
[0029] Move the device to dock the conveyor belt 4 with the air delivery line of the labeling machine.
[0030] The process of auxiliary protection for the conveyor belt:
[0031] Connect the external power supply of the first motor 201 to start the rotation of the output shaft of the first motor 201, which drives the rotation of the first worm 203. The rotation of the first worm 203 drives the rotation of the first worm gear 204. While the first worm gear 204 is rotating, it drives the rotation of the rotating rod 205. The rotation of the rotating rod 205 drives the movement of the convex block 206. While the convex block 206 is moving, it drives the baffle 207 to move inward. After the baffle 207 moves to a suitable position, it stops, completing the auxiliary protection process of the conveyor belt, avoiding external interference during the transportation of the preforms by the conveyor belt 4, which may cause the preforms to fall, and preparing for the subsequent transportation of the preforms.
[0032] The process of breaking preforms during the transportation of preforms:
[0033] After the preforms come out of the bottle unscrambler, they fall on the surface of the conveyor belt 4. Connect the external power supply of the power device of the conveyor belt 4 to start the movement of the conveyor belt 4, which drives the preforms into the interior of the blow molding machine 5. The operator sends the preforms into the interior of the blow molding machine 5 for blow molding. The preforms after blow molding are then transported by the conveyor belt 4 to the surface of the air conveyor line of the labeling machine, preparing for the subsequent work. When the labeling machine malfunctions, stop the work of the conveyor belt 4, and at the same time control the telescopic end of the cutting cylinder 6 to extend, blocking the transportation of the preforms and breaking the preforms to avoid losses. When the labeling machine is repaired, control the telescopic end of the cutting cylinder 6 to retract, and start the work of the conveyor belt 4 again, preparing for the subsequent work.
[0034] The auxiliary disassembly process of the cutting cylinder:
[0035] When the cutting cylinder 6 malfunctions and needs to be disassembled and repaired, connect the external power supply of the second motor 301 to start the rotation of the output shaft of the second motor 301, which drives the rotation of the second worm 303. The rotation of the second worm 303 drives the rotation of the second worm gear 304. The rotation of the second worm gear 304 drives the rotation of the double-headed stud 305. The rotation of the double-headed stud 305 drives the clamping plates 306 on both sides to move outward, so that the clamping plates 306 no longer tightly fix the cutting cylinder 6. The operator can take out the cutting cylinder 6 for repair. After the repair is completed, control the above process and operate in the reverse direction, making the disassembly of the cutting cylinder 6 more convenient.
[0036] Although the present utility model has been illustrated and described by referring to the preferred embodiments, those of ordinary skill in the art should understand that various changes in form and details can be made within the scope of the claims.
Claims
1. An automatic blank cutting and blank feeding device for a bottle blowing system, comprising a base (1) and a conveyor belt (4), wherein the conveyor belt (4) is installed at the upper end of the base (1), and is characterized in that: An auxiliary protection device (2) is provided at the lower end of the base (1), a bottle blowing machine (5) is provided outside the conveyor belt (4), an auxiliary disassembly device (3) is provided outside the right end of the base (1), and a cutting cylinder (6) is provided outside the auxiliary disassembly device (3).
2. The automatic blank cutting and blank feeding device for a bottle blowing system according to claim 1, wherein: The auxiliary protection device (2) includes a first motor (201) and a first housing (202). The upper end of the first housing (202) is fixedly connected to the base (1). The first motor (201) is fixedly connected to the first housing (202) through a bracket and bolts. A first worm (203) is fixedly connected to the output shaft of the first motor (201). The outer wall of the first worm (203) meshes with a first worm gear (204). A rotating rod (205) is fixedly connected to the rotating shaft of the first worm gear (204). Convex blocks (206) are fixedly connected to both sides of the upper end of the rotating rod (205). The outer wall of the convex block (206) is slidably connected to a baffle (207).
3. The automatic blank cutting and blank feeding device of a bottle blowing system according to claim 2, characterized in that: Both ends of the first worm (203) are rotatably connected to the first housing (202) through bearings. The rotating shaft of the first worm gear (204) is rotatably connected to the first housing (202) through a bearing. The outer wall of the baffle (207) is slidably connected to the first housing (202).
4. The automatic blank cutting and blank feeding device for a blow molding system according to claim 1, characterized in that: Support legs (7) are fixedly connected to the lower end of the base (1).
5. An automatic blank cutting and feeding device for a bottle blowing system according to claim 1, characterized in that: The auxiliary disassembly device (3) includes a second motor (301) and a second housing (302). The outer wall of the second housing (302) is fixedly connected to the base (1). The second motor (301) is fixedly connected to the second housing (302) through a bracket and bolts. A second worm (303) is fixedly connected to the output shaft of the second motor (301). The outer wall of the second worm (303) meshes with a second worm gear (304). A double-headed stud (305) is fixedly connected to the inner wall of the second worm gear (304). The outer wall of the double-headed stud (305) is threadedly connected to a clamping plate (306).
6. The automatic blank cutting and blank feeding device of a bottle blowing system according to claim 5, characterized in that: Both ends of the second worm (303) are rotatably connected to the second housing (302) through bearings. Both ends of the double-headed stud (305) are rotatably connected to the second housing (302) through bearings. The outer wall of the clamping plate (306) is slidably connected to the second housing (302).
Citation Information
Patent Citations
Automatic blank breaking and feeding device of bottle blowing system
CN211165269U