False scalding prevention device for cigarette cartons

Abstract

The utility model discloses a false scalding prevention device for cigarette cartons, and relates to the technical field of cigarette carton production. According to the technical key points, the device comprises a bottom plate, an air groove is formed in the bottom plate, a heating mechanism is arranged at the bottom of the bottom plate, an ironing plate mechanism is arranged at the bottom of the heating mechanism, the heating mechanism comprises a connecting screw rod, the lower end of the connecting screw rod is in threaded connection with a heat conduction plate, and a heating plate is fixedly installed in the center of an inner cavity of the heat conduction plate; according to the technical scheme, the temperature sensors are used for monitoring the temperature of different positions of the heat conduction plate, data are fed back to a control system, the real-time vehicle speed and the preset temperature value are combined, and the temperature of the heat conduction plate is controlled to be constant. It is ensured that the flexible ironing plate is kept in the optimal working temperature interval, the accuracy and stability of temperature control are improved, and the false ironing problem caused by inaccurate temperature control and uneven heating time of a traditional beautifying device is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of cigarette production, in particular to a cigarette anti-fake ironing device. Background Technique

[0002] A cigarette anti-fake ironing device, as an important innovation in cigarette packaging production, is composed of two core modules - a beauty device and a self-learning system that work closely together. Through the self-learning control system, this system integrates functions of data collection, storage, and input of empirical values, and can intelligently combine the current speed of the packaging machine with the beauty time of the beauty device to accurately control the temperature of the beauty device, ensuring that the entire system reaches a stable and optimal state during operation.

[0003] In the complete process of cigarette packaging, the ZB45 hard box packaging unit plays a crucial role. As a mainstream device in the industry, it seamlessly connects every link from cigarette sticks to finished packaging. The internal structure of this unit is precise, and it consists of multiple key components working together. Among them, YB55 focuses on the delicate packaging of small cigarette boxes to ensure that each small box meets high standards; while YB95 further upgrades by cleverly combining multiple small boxes into a strip package and covering it with transparent cellophane and a drawstring, which not only improves the overall aesthetics of the product but also enhances its practicality and convenience.

[0004] However, the traditional beauty device provides heat source by inserting heating rods into multiple holes on an aluminum alloy plate. This design based on direct heating of the aluminum alloy plate often causes fake ironing problems due to inaccurate temperature control and uneven heating time during the heating process. Moreover, during the cigarette packaging process or due to the reasons of the raw materials themselves, there will be fine unevenness, and the rigid aluminum alloy plate cannot fit these uneven points, resulting in fake ironing phenomena. The fake ironing phenomenon not only destroys the visual effect of the cigarette box but also may damage the enterprise's brand image and consumer trust. Therefore, we propose a new type of cigarette anti-fake ironing device. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] Aiming at the deficiencies of the prior art, the utility model provides a cigarette anti-fake ironing device to solve the problems that the aluminum plate heating design of the traditional beauty device is prone to uneven temperature, causing fake ironing problems, and at the same time, due to unevenness in cigarette packaging or materials, the aluminum plate cannot fit, exacerbating the fake ironing problem.

[0007] (2) Technical Solutions

[0008] To achieve the above object, the utility model provides the following technical solution: A cigarette anti-fake ironing device includes a bottom plate. An air groove is opened inside the bottom plate, and a heating mechanism is arranged at the bottom of the bottom plate, and an ironing plate mechanism is arranged at the bottom of the heating mechanism.

[0009] The heating mechanism includes a connecting screw rod. A heat conducting plate is threadedly connected to the lower end of the connecting screw rod. A heating plate is fixedly installed at the center of the inner cavity of the heat conducting plate. Temperature sensors are movably installed at the left and right ends of the inner cavity of the heat conducting plate. A temperature sensor fixing screw is arranged on the front surface of the temperature sensor.

[0010] As a preferred technical solution, the connecting screw rod penetrates through the bottom plate, and the connecting screw rod is threadedly connected to the bottom plate.

[0011] As a preferred technical solution, the heating plate is located between the heat conducting plate and the bottom plate, and the heating plate is made of a graphene plate.

[0012] As a preferred technical solution, the heat conducting plate is made of a copper plate.

[0013] As a preferred technical solution, the number of temperature sensors is two. The upper ends of the temperature sensors penetrate through the bottom plate and extend to the top of the bottom plate.

[0014] As a preferred technical solution, the temperature sensor fixing screw is threadedly connected to the heat conducting plate, and the temperature sensor fixing screw and the heat conducting plate are on the same vertical plane.

[0015] As a preferred technical solution, the ironing plate mechanism includes a flexible ironing plate fixedly installed at the bottom of the heat conducting plate, and the heat conducting plate is adapted to the flexible ironing plate.

[0016] As a preferred technical solution, the flexible ironing plate is made of a heat-conducting polymer material.

[0017] As a preferred technical solution, a cooling mechanism is arranged on the top of the bottom plate. The cooling mechanism includes a heat dissipation air flow inlet pipe fixedly installed at the left end of the top of the bottom plate.

[0018] As a preferred technical solution, the cooling mechanism further includes a heat dissipation air flow outlet pipe fixedly installed at the right end of the top of the bottom plate.

[0019] (III) Beneficial effects

[0020] Compared with the prior art, the present utility model provides one, having the following beneficial effects:

[0021] 1. By setting the heating mechanism, the present utility model integrates two temperature sensors to monitor the temperature at different positions of the heat conducting plate in real time, and feeds the data back to the control system. Combining the real-time vehicle speed and the preset temperature value, an intelligent algorithm is used to dynamically adjust the output power of the heating plate to ensure that the flexible ironing plate is maintained in the optimal working temperature range. This design greatly improves the accuracy and stability of temperature control, and solves the problem of false ironing caused by inaccurate temperature control and uneven heating time of traditional beauty devices.

[0022] 2. By setting up an ironing board mechanism with a flexible ironing board made of heat-conducting polymer material, the present utility model achieves a perfect fit to the slight unevenness on the surface of cigarette packs, effectively avoiding the phenomenon of false ironing caused by the inability of traditional rigid aluminum alloy plates to fit, thus protecting the visual effect of cigarette cases, enhancing the overall quality of products, and maintaining the brand image of enterprises and the trust of consumers.

[0023] 3. By setting up a temperature reduction mechanism in cooperation with the heating mechanism, including a heat dissipation air flow inlet pipe and an outlet pipe, through the efficient flow of compressed air in the air grooves inside the bottom plate, the heat accumulated inside the system is taken away in a timely manner, effectively preventing the occurrence of system overheating. This mechanism not only ensures the temperature stability during the operation of the system, but also extends the service life of the equipment, reduces the risk of performance degradation or damage caused by overheating, and saves maintenance costs for enterprises. The temperature sensor monitors the temperature of the heat-conducting plate in real time and feeds the data back to the control system. Combining the real-time vehicle speed and the preset temperature value, an intelligent algorithm is used to dynamically adjust the output power of the heating plate to ensure that the flexible ironing board maintains within the optimal working temperature range. This design greatly improves the accuracy and stability of temperature control, and solves the problem of false ironing caused by inaccurate temperature control and uneven heating time of traditional beauty devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic exploded view structure diagram of the beauty device proposed in the embodiment of the present utility model;

[0025] Figure 2 is a front view structure schematic diagram of the exploded view of the beauty device proposed in the embodiment of the present utility model;

[0026] Figure 3 is a top view structure schematic diagram of the exploded view of the beauty device proposed in the embodiment of the present utility model.

[0027] DESCRIPTION OF THE REFERENCE NUMERALS:

[0028] 1. Bottom plate;

[0029] 2. Heating mechanism; 21. Connecting screw rod; 22. Heat-conducting plate; 23. Heating plate; 24. Temperature sensor; 25. Temperature sensor fixing screw;

[0030] 3. Ironing board mechanism; 31. Flexible ironing board;

[0031] 4. Temperature reduction mechanism; 41. Heat dissipation air flow inlet pipe; 42. Heat dissipation air flow outlet pipe. DETAILED DESCRIPTION OF THE EMBODIMENT

[0032] In the present utility model, unless otherwise specified, the orientations such as "upper" and "lower" usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inner" and "outer" refer to the inner and outer of the contours of the respective components themselves, but the above orientation terms are not used to limit the present utility model.

[0033] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below in conjunction with the specific embodiments of the present utility model and the corresponding drawings. In the description of the present utility model, it should be noted that the term "or" is usually used in the sense of including "and / or", unless otherwise clearly specified in the content.

[0034] It should be understood that the various steps recorded in the method embodiments of the present application can be executed in different orders and / or executed in parallel. In addition, the method embodiments may include additional steps and / or omit the steps shown. The scope of the present application is not limited in this regard.

[0035] As used herein, the term "including" and its variants are open-ended, that is, "including but not limited to". The term "based on" is "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the following description.

[0036] It should be noted that the modifications of "one" and "multiple" mentioned in the present application are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise clearly specified in the context, it should be understood as "one or more". "Multiple" should be understood as two or more.

[0037] Embodiment

[0038] Please refer to Figures 1 to 3 , this embodiment provides a cigarette anti-counterfeiting ironing device, which includes a bottom plate 1. An air groove is opened inside the bottom plate 1. A heating mechanism 2 is arranged at the bottom of the bottom plate 1, and an ironing plate mechanism 3 is arranged at the bottom of the heating mechanism 2.

[0039] The heating mechanism 2 includes a connecting screw rod 21. The lower end of the connecting screw rod 21 is threadedly connected to a heat conduction plate 22. At the center of the inner cavity of the heat conduction plate 22, a heating plate 23 is fixedly installed. At the left and right ends of the inner cavity of the heat conduction plate 22, temperature sensors 24 are movably installed. On the front of the temperature sensors 24, there are temperature sensor fixing screws 25. Through the heating mechanism 2, precise heat transfer and regulation are achieved. The connecting screw rod 21 stably connects the heat conduction plate 22. The heat conduction plate 22 is internally provided with a high-efficiency graphene heating plate 23, and copper materials are used to enhance the heat conduction performance. The temperature sensors 24 at the left and right ends are stably installed through the temperature sensor fixing screws 25, monitoring the temperature in real time and feeding it back to the control system. Combining the real-time vehicle speed with the preset value, the heating power is intelligently adjusted to ensure accurate temperature control, effectively overcoming the problem of false ironing caused by uneven temperature in traditional beauty devices, and improving the stability and reliability of the system operation.

[0040] Furthermore, the connecting screw rod 21 penetrates through the bottom plate 1, and the connecting screw rod 21 is threadedly connected to the bottom plate 1. Through the connecting screw rod 21, not only does it penetrate through the bottom plate 1, but also it realizes a precise threaded connection with the bottom plate 1. This design not only enhances the stability between the heating mechanism 2 and the bottom plate 1, but also facilitates installation and disassembly, improving the maintenance convenience of the system and the reliability of the overall structure, ensuring the stable operation of the heating mechanism 2 on the high-speed running cigarette packaging production line.

[0041] Furthermore, the heating plate 23 is located between the heat conduction plate 22 and the bottom plate 1. The heating plate 23 is made of a graphene plate. By setting the heating plate 23 between the heat conduction plate 22 and the bottom plate 1 and making it of a graphene plate, through its excellent heat conduction performance and electrical characteristics, rapid heat transfer and precise control are achieved. The high-efficiency heat conduction of graphene not only ensures the heating efficiency, but also promotes the uniform distribution of heat energy throughout the heat conduction plate 22, effectively avoiding the problem of false ironing caused by local overheating, thereby further improving the temperature control accuracy of the system and the quality stability of cigarette strip packaging.

[0042] Furthermore, the heat conduction plate 22 is made of a copper plate. Due to the excellent heat conduction performance of the heat conduction plate 22 made of a copper plate, it can quickly and evenly conduct the heat generated by the graphene heating plate 23 to the flexible ironing plate 31, ensuring the efficient transfer of heat throughout the ironing plate mechanism. The high heat conduction of the copper plate not only improves the heating efficiency, but also helps to reduce the loss of heat during the transfer process, further enhancing the temperature control stability of the system and the uniformity of cigarette strip packaging, thereby effectively avoiding the occurrence of false ironing.

[0043] Further, the number of temperature sensors 24 is two. The upper ends of the temperature sensors 24 penetrate through the bottom plate 1 and extend to the top of the bottom plate 1. With two temperature sensors 24 respectively arranged at the left and right ends of the heat conducting plate 22, and the upper ends of the temperature sensors 24 penetrating through the bottom plate 1 and extending to the top of the bottom plate 1, through the high-precision measurement and real-time feedback mechanism, these two temperature sensors 24 can comprehensively capture and compare the temperature differences in different regions of the heat conducting plate 22, providing more comprehensive and accurate temperature data for the control system.

[0044] Further, the temperature sensor fixing screw 25 is threadedly connected to the heat conducting plate 22, and the temperature sensor fixing screw 25 and the heat conducting plate 22 are located on the same vertical plane. By setting the temperature sensor fixing screw 25 and the heat conducting plate 22 on the same vertical plane, it is convenient for the temperature sensor fixing screw 25 to fix the temperature sensor 24 to the heat conducting plate 22.

[0045] Further, the ironing plate mechanism 3 includes a flexible ironing plate 31 fixedly installed at the bottom of the heat conducting plate 22. The heat conducting plate 22 is adapted to the flexible ironing plate 31. Through the precise adaptation design between the heat conducting plate 22 and the flexible ironing plate 31, it is ensured that there is a seamless fit between the two, forming an efficient heat conduction path. The heat-conducting polymer material of the flexible ironing plate 31 not only has excellent heat conduction performance, but also can automatically adjust the contact surface according to the fine unevenness on the surface of the cigarette, realizing point-to-point precise heating, thus completely eliminating the problem of false ironing caused by hard contact and uneven temperature.

[0046] Further, the flexible ironing plate 31 is made of a heat-conducting polymer material. The flexible ironing plate 31 made of a heat-conducting polymer material has characteristics such as high heat conduction efficiency, high temperature resistance, anti-aging, impact resistance, and strong soft adhesion, and can meet the usage requirements of cigarette ironing.

[0047] Further, a cooling mechanism 4 is provided at the top of the bottom plate 1. The cooling mechanism 4 includes a heat dissipation air flow inlet pipe 41 fixedly installed at the left end of the top of the bottom plate 1. Cooling air flow is introduced through the heat dissipation air flow inlet pipe 41, and an efficient air flow channel is formed by using the air grooves inside the bottom plate 1, so that the cooling air flow can quickly spread to the entire bottom plate 1 and the heating mechanism 2 area, effectively absorbing and taking away the excess heat, realizing the instant cooling and heat management of the system, ensuring that the system can still maintain a stable temperature environment under long-term high-load operation, and further improving the operation efficiency and service life of the system.

[0048] Further, the cooling mechanism 4 further includes a heat dissipation air flow outlet pipe 42 fixedly installed at the right end of the top of the bottom plate 1. Through the heat dissipation air flow outlet pipe 42, the air flow cooled by the air grooves of the bottom plate 1 is efficiently discharged smoothly outside the system, forming a complete cooling cycle.

[0049] During specific use, the working principle of the present utility model is as follows:

[0050] System composition and installation:

[0051] A device for preventing fake burning of cigarette strips is carefully designed with four core parts: a base plate 1, a heating mechanism 2, an ironing plate mechanism 3 and a cooling mechanism 4. The base plate 1 serves as a stable foundation, and has a built-in air groove to enhance the heat dissipation efficiency. The heating mechanism 2 is fixed on the base plate 1 by a precise connecting screw rod 21, and integrates a high-efficiency graphene heating plate 23 and a copper heat conducting plate 22 to ensure rapid and uniform heat transfer. The ironing plate mechanism 3 innovatively adopts an ironing plate made of a flexible polymer material, which fits tightly under the heat conducting plate 22 to cope with the slight unevenness of the surface of the cigarette strip. The cooling mechanism 4 is cleverly arranged at both ends of the base plate 1, and realizes instant cooling through compressed airflow to ensure stable operation of the system.

[0052] Heating and thermostatic control:

[0053] When the system starts, the graphene heating plate 23 responds quickly and evenly distributes heat to the copper heat conducting plate 22, and then transfers it to the flexible ironing plate 31. Two temperature sensors 24 monitor the temperature of the heat conducting plate 22 in real time and accurately feed back the data to the control system. The system combines the real-time vehicle speed and the preset temperature value, and dynamically adjusts the output power of the heating plate 23 through an intelligent algorithm to ensure that the flexible ironing plate 31 is maintained in the optimal operating temperature range, effectively avoiding the problem of false ironing caused by the inaccurate temperature control of traditional beauty devices.

[0054] Flexible fitting and anti-fake hot:

[0055] The flexible ironing plate 31, with its excellent flexibility and thermal conductivity, can closely fit every tiny bump on the surface of the cigarette carton, achieving an unprecedented fit. This design not only reduces heat loss, but also ensures that the surface of the cigarette carton is heated evenly, completely eliminating the false ironing phenomenon caused by hard contact, protecting the visual effect of the cigarette box, and maintaining the company's brand image and consumer trust.

[0056] Heat dissipation and cooling:

[0057] To ensure long-term stable operation of the system, the cooling mechanism 4 plays a key role at critical moments. When the temperature of the flexible ironing plate 31 exceeds the preset range or the vehicle speed decreases, the control system automatically starts the solenoid valve to pass compressed gas into the heat dissipation airflow inlet pipe 41. This airflow flows efficiently in the air groove of the bottom plate 1, taking away the heat accumulated in the heat conduction plate 22 and the heating plate 23, and finally discharged through the heat dissipation airflow outlet pipe 42, achieving rapid cooling of the system. This process effectively prevents the system from overheating and ensures the long-term performance and reliability of the equipment.

[0058] In summary, a cigarette anti-counterfeiting ironing device, with its innovative flexible design, precise temperature control, and efficient heat dissipation mechanism, has completely solved the problem of counterfeiting ironing in the cigarette packaging process. It not only improves the finished product rate and equipment operation rate, but also significantly reduces raw material consumption and the labor intensity of workers, creating huge economic and social benefits for the enterprise.

[0059] The above are only specific embodiments of the present utility model, but the technical features of the present utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on the present utility model to solve substantially the same technical problems and achieve substantially the same technical effects are all covered by the protection scope of the present utility model.

Claims

1. A strip cigarette anti-counterfeiting ironing device, characterized in that: It includes a bottom plate (1), an air groove is provided inside the bottom plate (1), a heating mechanism (2) is arranged at the bottom of the bottom plate (1), and an ironing plate mechanism (3) is arranged at the bottom of the heating mechanism (2); The heating mechanism (2) includes a connecting screw rod (21), the lower end of the connecting screw rod (21) is threadedly connected with a heat conducting plate (22), a heating plate (23) is fixedly installed at the center of the inner cavity of the heat conducting plate (22), temperature sensors (24) are movably installed at the left and right ends of the inner cavity of the heat conducting plate (22), and a temperature sensor fixing screw (25) is arranged on the front surface of the temperature sensor (24).

2. The strip cigarette anti-counterfeiting ironing device according to claim 1, wherein: The connecting screw rod (21) penetrates through the bottom plate (1), and the connecting screw rod (21) is threadedly connected with the bottom plate (1).

3. The strip cigarette anti-counterfeiting ironing device according to claim 1, characterized in that: The heating plate (23) is located between the heat conducting plate (22) and the bottom plate (1), and the heating plate (23) is made of a graphene plate.

4. The anti-counterfeiting ironing prevention device for strip cigarettes according to claim 1, wherein: The heat conducting plate (22) is made of a copper plate.

5. The strip cigarette anti-counterfeiting and anti-ironing device according to claim 1, characterized in that: The number of the temperature sensors (24) is two, the upper ends of the temperature sensors (24) penetrate through the bottom plate (1) and extend to the top of the bottom plate (1).

6. The strip cigarette anti-fake ironing device according to claim 1, characterized in that: The temperature sensor fixing screw (25) is threadedly connected with the heat conducting plate (22), and the temperature sensor fixing screw (25) and the heat conducting plate (22) are on the same vertical plane.

7. A cigarette bar anti-counterfeiting ironing device according to claim 1, characterized in that: The ironing plate mechanism (3) includes a flexible ironing plate (31) fixedly installed at the bottom of the heat conducting plate (22), and the heat conducting plate (22) is adapted to the flexible ironing plate (31).

8. A strip cigarette anti-counterfeiting ironing device according to claim 7, characterized in that: The flexible ironing plate (31) is made of a heat conducting polymer material.

9. The strip cigarette anti-counterfeiting ironing device according to claim 1, characterized in that: A cooling mechanism (4) is arranged at the top of the bottom plate (1), and the cooling mechanism (4) includes a heat dissipation air flow inlet pipe (41) fixedly installed at the left end of the top of the bottom plate (1).

10. A cigarette bar anti-counterfeiting ironing device according to claim 9, characterized in that: The cooling mechanism (4) further includes a heat dissipation air flow outlet pipe (42) fixedly installed at the right end of the top of the bottom plate (1).

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