Full-automatic packaging production line
Through the design of the fully automatic packaging production line, the problems of low efficiency and labor intensity caused by manual handling of printed materials are solved, and the automated processing of printed materials is realized, and the production efficiency and equipment operation stability are improved.
Patent Information
- Application Number
- CN202421795378.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Existing printed materials need to be transported manually after inspection, resulting in low work efficiency and high labor intensity. When printed materials accumulate, equipment will be shut down, affecting production efficiency.
A fully automatic packaging production line is designed, including product inspection unit, product inspection wiring assembly, transfer conveying assembly, tape baler, automatic palletizer and packing assembly. Through the PLC controller, the automatic inspection, packaging, packing, bag sealing and palletizing operations of printed materials are realized, thereby reducing manual intervention.
It realizes automated processing of printed materials, improves work efficiency, reduces labor and time costs, avoids equipment downtime, and improves production efficiency.
Smart Images

Figure CN223132497U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a full-automatic packing production line, belonging to the technical field of printing equipment. Background Art
[0002] After printed products are printed, they need to be sent to an inspection unit for inspection. An inspection connection assembly is provided at the outlet end of the inspection unit, and a qualified product conveying port and a non-qualified product conveying port are provided on the inspection connection assembly. After the printed products are inspected, they are conveyed by the inspection connection assembly, and the qualified products and non-qualified products are separated. The qualified products and non-qualified products are manually carried to the corresponding stacking areas. If the manual handling is not timely during this process, the printed products will accumulate at the qualified product conveying port and the non-qualified product conveying port, resulting in the inspection unit and the inspection connection assembly stopping working, and they need to be cleaned up before restarting, reducing the work efficiency. In addition, the printed products stacked in the stacking areas need to be manually lifted onto the shelves and then transported to the tape packing machine for packing, and then lifted onto the shelves again and transported to the packing machine for packing. The whole process requires manual stacking and handling, which is time-consuming and laborious, with a large labor intensity and low efficiency. Content of the Utility Model
[0003] In view of this, the purpose of the utility model is to provide a full-automatic packing production line to at least solve the problems mentioned in the background art.
[0004] The purpose of the utility model is achieved by the following technical solutions:
[0005] A full-automatic packing production line includes an inspection unit, an inspection connection assembly is provided at the outlet end of the inspection unit, and further includes a transfer conveying assembly connected to the inspection connection assembly. The outlet end of the transfer conveying assembly is connected to a tape packing machine, and the tape packing machine is connected to an automatic palletizing machine or a packing assembly through a terminal conveying assembly; the inspection unit, the inspection connection assembly, the transfer conveying assembly, the tape packing machine, the terminal conveying assembly, the automatic palletizing machine and the packing assembly are connected to a PLC controller that controls their mutual cooperation.
[0006] Further, the inspection unit includes multiple inspection machines, and an inspection connection assembly corresponding to each inspection machine is provided at the outlet end of each inspection machine. The transfer conveying assembly is provided in multiple numbers and corresponds to the inspection connection assembly one by one.
[0007] Further, the transfer conveying assembly includes multiple transfer conveying lines connected to each inspection connection assembly, and each transfer conveying line is connected to the tape packing machine through a confluence conveying line.
[0008] Further, the transfer conveying line is spliced by one or more transfer belts; the confluence conveying line is spliced by more than one confluence belt.
[0009] Further, a plurality of sensing devices for sensing whether there are printed materials passing through are provided on the transfer and conveying assembly, and the sensing devices are connected to the PLC controller.
[0010] Further, the terminal conveying assembly is formed by splicing one or more terminal belts.
[0011] Further, the packing assembly includes an automatic packing machine disposed on one side of the middle part of the terminal conveying assembly. An automatic box opening machine and an automatic bagging machine are connected in sequence on the side of the automatic packing machine away from the automatic palletizing machine, and an automatic bag sealing machine and an automatic box sealing machine are connected in sequence on the side close to the automatic palletizing machine.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The present utility model has high convenience in use and can complete operations such as automatic detection, packing, boxing, bag sealing, box sealing, and palletizing of printed materials at one time. The whole process does not require manual operation, greatly saving the input of labor and time costs, and effectively solving the problems in the prior art that the printed materials detected by the inspection machine need to be manually transported, resulting in low work efficiency and high labor intensity.
[0014] Other advantages, objectives, and features of the present utility model will be described to some extent in the subsequent description, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be learned from the practice of the present utility model. The objectives and other advantages of the present utility model can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to make the objectives, technical solutions, and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings, where:
[0016] Figure 1 is a front structural schematic diagram of a full-automatic packing production line provided by an embodiment of the present utility model;
[0017] Figure 2 is Figure 1 a partial enlarged schematic diagram of part A in
[0018] Figure 3 is a three-dimensional structural schematic diagram of a full-automatic packing production line provided by an embodiment of the present utility model.
[0019] In the figure: 1. Inspection product unit; 2. Inspection product connection assembly; 3. Transfer and conveying assembly; 301. Transfer and conveying line; 302. Confluence and conveying line; 4. Tape packing machine; 5. Terminal conveying assembly; 6. Automatic palletizing machine; 7. Packing assembly; 701. Automatic packing machine; 702. Automatic case opening machine; 703. Automatic bagging machine; 704. Automatic bag sealing machine; 705. Automatic case sealing machine; 8. Induction device. Specific implementation manner
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only partial embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] As Figures 1-3 shown, the first embodiment of the present invention provides a full-automatic packing production line, including an inspection product unit 1. An inspection product connection assembly 2 is provided at the outlet end of the inspection product unit 1, and a transfer and conveying assembly 3 connected to the inspection product connection assembly 2. The outlet end of the transfer and conveying assembly 3 is connected to a tape packing machine 4, and the tape packing machine 4 is connected to an automatic palletizing machine 6 or a packing assembly 7 through a terminal conveying assembly 5; the inspection product unit 1, the inspection product connection assembly 2, the transfer and conveying assembly 3, the tape packing machine 4, the terminal conveying assembly 5, the automatic palletizing machine 6 and the packing assembly 7 are connected to a PLC controller that controls their mutual cooperation.
[0022] According to the usage requirements, the inspection product unit 1 includes multiple inspection product machines, and an inspection product connection assembly corresponding to each inspection product machine is provided at the outlet end of each inspection product machine. The number of the transfer and conveying assemblies 3 is in one-to-one correspondence with the inspection product connection assemblies. Specifically, the transfer and conveying assembly 3 includes multiple transfer and conveying lines 301 connected to each inspection product connection assembly, and each transfer and conveying line 301 is connected to the tape packing machine 4 through a confluence and conveying line 302. According to the distance between the inspection product unit 1 and the tape packing machine 4, the transfer and conveying line 301 is spliced by one or more transfer belts, and the splicing structure is a movable connection. In the open state, a hydraulic truck can pass through, and in the closed state, it conveys a printed paper stack. Similarly, the confluence and conveying line 302 is spliced by more than one confluence belt.
[0023] In order to achieve the smooth conveyance of printed products on each conveyor line without interference, a number of sensing devices 8 for sensing whether there are printed products passing through are provided on each transfer conveyor assembly 3, and the sensing devices 8 are connected to the PLC controller. Specifically, the sensing devices 8 are preferably provided at both ends of each transfer belt and confluence belt. During use, when the inspection connection assembly 2 at the outlet end of the inspection unit 1 sends the printed products to a corresponding conveyor line, the sensing device 8 at the starting end of this conveyor line senses the presence of the printed products and starts, and then sends them to the confluence conveyor line 302. When the printed products pass through the sensing device at the end of this conveyor line, this conveyor line stops or decelerates, so as to facilitate the smooth conveyance of printed products on other conveyor lines without interference. At the same time, the sensing device at the starting end of the confluence conveyor line 302 senses the presence of the printed products and starts, sending them to the tape packing machine. When the sensing device at the end of the confluence conveyor line 302 senses that the printed products have passed through, the tape packing machine 4 is started to pack the printed products. At the same time, other conveyor lines alternately repeat the above operations, so that the printed products on each conveyor line are sent to the confluence conveyor line 302 for confluence and then sent to the tape packing machine 4 for packing one by one. During this process, each conveyor line can smoothly convey the printed products without interference.
[0024] The sensing device 8 can be an infrared sensor, a photoelectric switch sensor, a camera, etc.
[0025] The terminal conveyor assembly 5 is composed of one or more terminal belts spliced together.
[0026] The packing assembly 7 includes an automatic packing machine 701 provided on one side of the middle of the terminal conveyor assembly 5. An automatic box-opening machine 702 and an automatic bagging machine 703 are connected in series on the side of the automatic packing machine 701 away from the automatic palletizing machine 6, and an automatic bag-sealing machine 704 and an automatic box-sealing machine 705 are connected in series on the side close to the automatic palletizing machine 6.
[0027] In this embodiment, the inspection unit 1, the tape packing machine 4, the automatic packing machine 701, the automatic box-opening machine 702, the automatic bagging machine 703, the automatic bag-sealing machine 704, and the automatic box-sealing machine 705 are all common fully automatic packing equipment on the existing market, preferably the inspection unit, the tape packing machine, the automatic packing machine, the automatic box-opening machine, the automatic bagging machine, the automatic bag-sealing machine, and the automatic box-sealing machine of Goodstar Technology Co., Ltd.
[0028] The working principle and process of this device:
[0029] (1) The qualified printed products from the inspection unit 1 are pushed onto the inspection connection assembly 2 and automatically stacked into a stack of printed product paper. If the packing machine is running normally, the inspection connection assembly does not store the printed products. The inspection connection assembly sends the stack of printed product paper to the corresponding transfer conveyor assembly. If the packing machine stops, the inspection storage component stores the printed products and the transfer conveyor assembly stops;
[0030] (2) Each inspection product connection component conveys the printed paper stack to the confluence belt for confluence and then conveys it to the tape packing machine 4 one by one.
[0031] (3) The tape packing machine 4 packs the printed paper stack. If it is not to be boxed, it is directly conveyed to the palletizer for palletizing. If it needs to be boxed, it is transported to the boxing component 7.
[0032] (4) The boxing component 7 aligns the printed products as required and then conveys them to the grasping position under the manipulator of the automatic boxing machine 701, waiting for the manipulator to grasp.
[0033] (5) The automatic box opening machine 702 folds the box into a rectangle, seals the bottom with tape and then transports it to the automatic bagging machine 703.
[0034] (6) The automatic bagging machine 703 seals the bottom of the roll of bag, cuts a certain length of the bag and puts it into the box, opens the bag and puts it on the box, blows air inside the box to make the bag fit the box, and then transports it to the automatic boxing machine 701.
[0035] (7) The manipulator of the automatic boxing machine 701 grasps the printed paper stack and loads it into the box, and then transports the box to the automatic bag sealing machine 704.
[0036] (8) The automatic bag sealing machine 704 seals the bag and then transports it to the automatic box sealing machine 705.
[0037] (9) The automatic box sealing machine 705 seals the box with tape and then transports the box to the automatic palletizer 6.
[0038] (10) The automatic palletizer 6 palletizes the boxes.
[0039] As described above, it is only the preferred embodiment of the present utility model, and there is no any form of confidentiality restriction on the present utility model. Any simple modification, equivalent change and modification made to the above embodiments without departing from the content of the technical solution of the present utility model and based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. An automatic packing production line, including an inspection unit (1), and an inspection connection assembly (2) is provided at the outlet end of the inspection unit (1), characterized in that, It further includes a transfer conveyor component (3) connected to the inspection product connection component (2). The outlet end of the transfer conveyor component (3) is connected to a tape packing machine (4), and the tape packing machine (4) is connected to an automatic palletizing machine (6) or a packing component (7) through a terminal conveyor component (5); the inspection product unit (1), the inspection product connection component (2), the transfer conveyor component (3), the tape packing machine (4), the terminal conveyor component (5), the automatic palletizing machine (6) and the packing component (7) are connected to a PLC controller that controls their mutual cooperation.
2. The fully automatic packaging production line according to claim 1, wherein The inspection product unit (1) includes multiple inspection machines, and the outlet end of each inspection machine is provided with a corresponding inspection product connection component, and the transfer conveyor component (3) is provided in multiple numbers and corresponds to the inspection product connection components one by one.
3. The fully automatic packing production line according to claim 2, wherein The transfer conveyor component (3) includes multiple transfer conveyor lines (301) connected to each inspection product connection component, and each transfer conveyor line (301) is connected to the tape packing machine (4) through a confluence conveyor line (302).
4. The fully automatic packaging production line according to claim 3, characterized in that, The transfer conveyor line (301) is spliced by one or more transfer belts; the confluence conveyor line (302) is spliced by more than one confluence belt.
5. The fully automatic packaging production line according to any one of claims 1-4, characterized in that, Several sensing devices (8) for sensing whether there is a printed product passing through are provided on the transfer conveyor component (3), and the sensing devices (8) are connected to the PLC controller.
6. The fully automatic packaging production line according to claim 1, wherein The terminal conveyor component (5) is spliced by one or more terminal belts.
7. The fully automatic packaging production line according to claim 1, characterized in that, The packing component (7) includes an automatic packing machine (701) arranged on one side of the middle of the terminal conveyor component (5). An automatic box opening machine (702) and an automatic bagging machine (703) are connected to the side of the automatic packing machine (701) away from the automatic palletizing machine (6), and an automatic bag sealing machine (704) and an automatic box sealing machine (705) are connected to the side close to the automatic palletizing machine (6).