Heating furnace logistics transfer system

Through the automated design of the heating furnace logistics transfer system, the problems of low manual transfer efficiency and high safety risks are solved, and the efficient and stable transfer and delivery of raw materials are achieved.

CN223133071UActive Publication Date: 2025-07-22SUZHOU LONGRAY THERMAL TECH +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422019865.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-22
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The transportation and delivery of metal raw materials in existing heating furnaces relies on manual labor, resulting in low production efficiency and personal safety risks.

Method used

An automated heating furnace logistics and transportation system is adopted, including feeding mounts, ground transfer components and crane trucks, and the automatic loading, transporting and delivery of raw materials is achieved through lifting devices.

Benefits of technology

It improves production efficiency, reduces labor costs and safety risks in high-temperature environments, and improves the stability and consistency of raw material transportation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223133071U_ABST
    Figure CN223133071U_ABST
Patent Text Reader

Abstract

The utility model provides a logistics transfer system of a heating furnace, and aims to provide an automatic scheme for transferring and feeding metal raw materials of the current heating furnace. The device mainly comprises a feeding navigation frame, a ground transfer assembly arranged below one end of the feeding navigation frame, a gantry crane trolley arranged above the feeding navigation frame and a lifting device on the gantry crane trolley. When the automatic feeding device is used, manual operation is replaced, automatic transferring and feeding of metal raw materials of the heating furnace are achieved, loading and transferring of the raw materials on the ground are achieved through the ground transferring assembly, transferring at the high altitude and lifting control of the hopper are achieved through cooperation of the air lifting trolley and the feeding air frame, production efficiency is improved, and production cost is reduced. The dependence on manpower is reduced, so that the labor cost and the safety risk in a high-temperature environment are reduced, and the stability and the consistency of raw material transferring are improved through automatic transferring and putting.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of heating furnaces, in particular to a heating furnace logistics transfer system. Background Art

[0002] A heating furnace is a heating device used to heat metal raw materials to the required temperature. Since the one-time feeding of raw materials is as high as several tons, at present, the feeding of raw materials still adopts manual transfer and feeding. The most direct defect of this labor-intensive working method is that the cost of relying on manual transfer is relatively large, the production efficiency is low, and the risk of personal injury in the working environment is increased. Therefore, an automated solution is needed for the transfer and feeding of heating furnace metal raw materials. Summary of the Utility Model

[0003] The present application aims at the above-mentioned disadvantages in the prior art and provides a heating furnace logistics transfer system, which can replace manual labor to realize the transfer and feeding of raw materials, improve the production efficiency, reduce the dependence on manual labor, thereby reducing the labor cost and the safety risk in the high-temperature environment. The automated transfer and feeding also improve the stability and consistency of raw material transfer.

[0004] The technical solution adopted by the utility model is as follows:

[0005] A heating furnace logistics transfer system includes a feeding gantry, a ground transfer component arranged below one end of the feeding gantry, and a crane trolley arranged above the feeding gantry. A lifting device is installed on the crane trolley.

[0006] Further, the feeding gantry includes four groups of ground frames arranged on the ground. A gantry is arranged along the upper plane of each ground frame. The two ends of the gantry extend symmetrically outward along the ground frame. A guide rail is arranged along the top side of the gantry. A plurality of reinforcing ribs are also arranged between the gantry and the ground frame.

[0007] Further, the ground transfer component is arranged perpendicular to the feeding gantry. It includes two groups of conveyor lines located on the same straight line and a lifting component located between the two groups of conveyor lines. Each group of conveyor lines includes a bracket located on the ground. A plurality of conveyor rollers are evenly distributed on the bracket. The lifting component includes a scissor lift. A lifting plate is installed on the upper plane of the scissor lift. The same conveyor rollers are arranged on the lifting plate. It also includes a tray placed on the conveyor rollers.

[0008] Further, when the lifting height of the scissor lift is at the lowest point, the conveyor rollers on the two groups of conveyor lines and the scissor lift are on the same straight line. The conveyor rollers on each group of conveyor lines are connected by sprocket chains, and the conveyor rollers on the scissor lift are connected by sprocket chains.

[0009] Further, the overhead crane trolley includes a trolley chassis, and two sets of driven guide wheels and two sets of driving guide wheels installed below the trolley chassis. A sprocket and a speed reducer are coaxially installed on the axle of the driving guide wheel. A driving member is installed below the trolley chassis, and the driving end of the driving member is connected to the input end of the speed reducer through a belt drive, and the output end of the speed reducer is connected to the sprocket through a chain drive.

[0010] Further, in the plane direction of the trolley chassis, it includes multiple sets of grid-shaped profiles that make up the trolley chassis. In the center of the trolley chassis, it is composed of two cross beams and vertical beams with a larger spacing, and the lifting device is installed in the center of the trolley chassis.

[0011] The beneficial effects of the present utility model compared with the prior art are as follows:

[0012] 1) Improve production efficiency: The automated logistics transfer system can replace manual transfer, greatly improving the loading, transfer, and feeding efficiency of raw materials, thereby enhancing the production capacity and working efficiency of the heating furnace.

[0013] 2) Reduce labor costs and risks: The automated system reduces the dependence on manual labor, thereby reducing labor costs and the risk of personal injury in high-temperature working environments, improving work safety.

[0014] 3) Enhance the stability and consistency of raw material transfer: The automated system can stably perform transfer tasks, reducing the influence of human factors on the transfer process, thereby improving the stability and consistency of raw material transfer, which is conducive to ensuring the continuity of the production process and the stability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a structural schematic diagram of the present utility model;

[0016] Figure 2 is a structural schematic diagram of the ground transfer component in the present utility model;

[0017] Figure 3 is a structural schematic diagram of the overhead crane trolley in the present utility model;

[0018] Figure 4 is a top view of the overhead crane trolley in the present utility model;

[0019] Figure 5 is a structural schematic diagram of the feeding gantry in the present utility model.

[0020] Among them: 1. Feeding gantry; 11. Ground frame; 12. Gantry crane; 13. Reinforcing rib; 14. Guide rail;

[0021] 2. Ground transfer assembly; 21. Conveyor line; 22. Lifting assembly; 211. Bracket; 212. Conveyor roller; 221. Scissor lift; 222. Lifting plate; 23. Pallet;

[0022] 3. Overhead crane trolley; 31. Trolley chassis; 32. Driven idler wheel; 33. Driving idler wheel; 35. Reducer; 36. Cross beam; 37. Vertical beam. Detailed implementation manners

[0023] The following combines with the attached drawings to illustrate the detailed implementation manners of the present utility model.

[0024] The present utility model provides a logistics transfer system for a heating furnace, aiming to provide an automated solution for the transfer and feeding of the current metal raw materials of the heating furnace.

[0025] As Figures 1 to 5 shown, the present utility model includes a feeding gantry 1, a ground transfer assembly 2 arranged below one end of the feeding gantry 1, and an overhead crane trolley 3 arranged above the feeding gantry 1. A lifting device is installed on the overhead crane trolley 3.

[0026] Through the above technical solution, the present utility model provides the ground transfer assembly 2 to realize the loading and ground transfer work of the raw materials, and through the feeding gantry 1, the overhead crane trolley 3 and the lifting device, the transfer and feeding work of the raw materials at high positions are realized. The two work in combination and cooperation to realize the unmanned automatic feeding of the raw materials from loading to feeding into the heating furnace.

[0027] In some embodiments, the feeding gantry 1 includes four groups of ground frames 11 arranged on the ground. A gantry frame 12 is arranged along the upper plane of each ground frame 11. The two ends of the gantry frame 12 symmetrically extend outwards along the ground frame 11. A guide rail 14 is arranged along the top side of the gantry frame 12. A plurality of reinforcing ribs 13 are also arranged between the gantry frame 12 and the ground frame 11.

[0028] Through the above technical solution, the feeding gantry 1 for convenient lifting and aerial translation is provided. The gantry frame 12 is arranged above the ground frame 11 and extends outwards on both sides to form a working space, so as to facilitate feeding on one side and feeding the raw materials to the lower furnace mouth on the other side (the heating furnace and the lifting device are not shown in the figure).

[0029] In some embodiments, the ground transfer assembly 2 is arranged perpendicular to the feeding gantry 1. It includes two sets of conveyor lines 21 located on the same straight line and a lifting assembly 22 located between the two sets of conveyor lines 21. Each set of conveyor lines 21 includes a bracket 211 on the ground, and a plurality of conveyor rollers 212 are evenly distributed on the bracket 211. The lifting assembly 22 includes a scissor lift 221. A lifting plate 222 is installed on the upper plane of the scissor lift 221, and the same conveyor rollers 212 are arranged on the lifting plate 222. It also includes a tray 23 placed on the conveyor rollers 212. Particularly, when the scissor lift 221 is at its lowest lifting height, the conveyor rollers 212 on the two sets of conveyor lines 21 and the scissor lift 221 are on the same straight line. The conveyor rollers 212 on each set of conveyor lines 21 are connected by a sprocket chain drive, and the conveyor rollers 212 on the scissor lift 221 are connected by a sprocket chain drive.

[0030] Through the above technical solution, the ground transfer assembly 2 is used for the transfer and transportation of raw materials on the ground. In the normal state, the scissor lift 221 does not operate and is at its lowest point. The conveyor lines 21 on both sides and the lifting plate 222 are at the same horizontal height. At this time, the tray 23 can be transported and moved as the conveyor rollers 212 roll; when the raw materials need to be lifted onto the feeding gantry 1, the tray 23 moves to the middle lifting plate 222 along with the moving rhythm. At this time, the scissor lift 221 operates to lift the lifting plate 222, and the lifting device on the overhead crane trolley 3 cooperates with the lifted lifting plate 222 to lift the hopper on the tray 23.

[0031] In some embodiments, the overhead crane trolley 3 includes a trolley chassis 31, two sets of driven guide wheels 32 and two sets of driving guide wheels 33 installed below the trolley chassis 31. A sprocket and a reducer 35 are coaxially installed on the axle of the driving guide wheel 33. A driving member is installed below the trolley chassis 31, and the driving end of the driving member is connected to the input end of the reducer 35 through a belt drive, and the output end of the reducer 35 is connected to the sprocket through a chain drive.

[0032] Through the above technical solution, in order to improve the load capacity of the overhead crane trolley 3 and the chassis installation foundation, one set of driving wheels and one set of driven wheels are adopted for the trolley power. The driving wheels are driven through the reducer 35 and the motor, optimizing the chassis structure.

[0033] In some embodiments, along the plane direction of the trolley chassis 31, it includes multiple sets of grid-shaped profiles constituting the trolley chassis 31. In the center of the trolley chassis 31, it is composed of two cross beams 36 and vertical beams 37 with a larger spacing, and the lifting device is installed in the center of the trolley chassis 31.

[0034] Through the above technical solution, the chassis 31 of the trolley is optimized. The main framework of the chassis is composed of multiple groups of grille-shaped profiles. In order to provide sufficient installation space for the lifting device and avoid interference during the up-and-down movement, two groups of cross beams 36 and two groups of vertical beams 37 are designed in the center of the chassis 31 of the trolley.

[0035] The working principle of the present utility model: During use, first, the excavator in the field drives to the position of the conveyor line 21 and dumps the raw materials into the hopper on the tray 23. The conveyor line 21 transports the tray 23 in a straight line to the intermediate lifting assembly 22. The scissor lift 221 operates to lift the lifting assembly 22 to a certain height for cooperation with the lifting. At this time, the crane trolley 3 travels along the track to the upper part of the lifting assembly 22, and the lifting device installed on the crane trolley 3 lifts the hopper. The crane trolley 3 travels along the track to the upper part of the heating furnace, and the lifting device lowers the hopper to dump the raw materials. In this way, the cyclic automatic loading and unloading is realized by repeating the above process.

[0036] The above description is an explanation of the present utility model, not a limitation thereof. The scope defined by the present utility model can be seen in the claims. Any form of modification can be made within the protection scope of the present utility model.

Claims

1. A logistics transfer system for a heating furnace, characterized in that: It includes a feeding gantry (1), a ground transfer assembly (2) arranged below one end of the feeding gantry (1), and a gantry crane trolley (3) arranged above the feeding gantry (1). A hoisting device is installed on the gantry crane trolley (3).

2. The heating furnace logistics transfer system according to claim 1, wherein: The feeding gantry (1) includes four groups of ground frames (11) arranged on the ground. A gantry frame (12) is arranged along the upper plane of each ground frame (11). Both ends of the gantry frame (12) symmetrically extend outward along the ground frame (11). A guide rail (14) is arranged along the top side edge of the gantry frame (12). A plurality of reinforcing ribs (13) are also arranged between the gantry frame (12) and the ground frame (11).

3. The heating furnace logistics transfer system according to claim 1, characterized in that: The ground transfer assembly (2) is arranged perpendicular to the feeding gantry (1). It includes two groups of conveyor lines (21) located on the same straight line and a lifting assembly (22) located between the two groups of conveyor lines (21). Each group of conveyor lines (21) includes a bracket (211) located on the ground. A plurality of conveyor rollers (212) are evenly distributed on the bracket (211). The lifting assembly (22) includes a scissor lift (221). A lifting plate (222) is installed on the upper plane of the scissor lift (221). The same conveyor rollers (212) are arranged on the lifting plate (222). It also includes a tray (23) placed on the conveyor rollers (212).

4. The heating furnace logistics transfer system according to claim 3, wherein: When the lifting height of the scissor lift (221) is at the lowest point, the conveyor rollers (212) on the two groups of conveyor lines (21) and the scissor lift (221) are on the same straight line. The conveyor rollers (212) on each group of conveyor lines (21) are connected by a sprocket chain drive. The conveyor rollers (212) on the scissor lift (221) are connected by a sprocket chain drive.

5. The heating furnace logistics transfer system according to claim 1, characterized in that: The gantry crane trolley (3) includes a trolley chassis (31), two groups of driven guide wheels (32) and two groups of driving guide wheels (33) installed below the trolley chassis (31). A sprocket and a speed reducer (35) are coaxially installed on the axle of the driving guide wheel (33). A driving member is installed below the trolley chassis (31). The driving end of the driving member is connected to the input end of the speed reducer (35) through a belt drive. The output end of the speed reducer (35) is connected to the sprocket through a chain drive.

6. The heating furnace logistics transfer system according to claim 5, characterized in that: Along the plane direction of the trolley chassis (31), it includes multiple groups of grid-shaped profiles that make up the trolley chassis (31). In the center of the trolley chassis (31), it is composed of two cross beams (36) and vertical beams (37) with a larger spacing. The hoisting device is installed in the center of the trolley chassis (31).