Seed crystal induced crystallization defluorination device
By using a laser induction module to detect calcium fluoride crystallization in the seed-induced crystallization and fluorine removal device, the problem of difficult to judge the saturation of the crystallization carrier is solved, and automated cleaning is achieved to ensure production continuity and efficiency improvement.
Patent Information
- Application Number
- CN202422291441.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-19
AI Technical Summary
During the working process of the existing seed-induced crystal fluorine removal device, the precipitated crystals will wrap the surface of the crystal inducing carrier, making it difficult to make timely judgments when the crystal inducing carrier reaches a saturation state, resulting in interruption of production, and errors in human eye observation, which makes working efficiency poor.
The laser induction module is used to detect the calcium fluoride crystal on the surface of the inducing crystal carrier, and the staff are automatically reminded to clean the inducing crystal carrier through laser track occlusion and weight changes. Combined with the remote alarm system, it ensures continuous and stable production operation.
The timely cleaning of the crystal-induced crystal carrier is achieved, avoiding production interruptions, improving production efficiency, simplifying the operation process, and reducing the burden on workers.
Smart Images

Figure CN223134228U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of defluorination devices, and particularly relates to a seed-induced crystallization defluorination device. Background Art
[0002] The seed-induced crystallization defluorination device is a device specifically used for removing fluoride ions in water. Its core principle is based on the heterogeneous nucleation of induced crystallization. Through the reaction of specific chemical agents with fluoride ions in the wastewater, the fluoride ions precipitate in a specific crystal form on the surface of the induced crystal carrier, so as to achieve the purpose of removing fluoride ions and recovering resource substances. However, during the working process of the existing device, the precipitated crystals will wrap the surface of the induced crystal carrier until the induced crystal carrier reaches the saturation state. However, the traditional judgment method is to judge the saturation degree of the induced crystal carrier by the staff observing the volume of the induced crystal carrier with the naked eye. The process is relatively troublesome, and there are errors in the human eye observation, resulting in low work efficiency.
[0003] Therefore, a seed-induced crystallization defluorination device is designed to solve the above problems. Summary of the Utility Model
[0004] To solve the problems raised in the above background art, the utility model provides a seed-induced crystallization defluorination device. When the surface of the induced crystal carrier is wrapped with high-purity calcium fluoride crystals until saturation, the calcium fluoride crystals on the surface of the induced crystal carrier will block the laser trajectory of the first laser induction module, which can timely remind the staff to clean up. The weight of the induced crystal carrier will increase, which will drive the connecting plate and the sliding rod on the upper surface of the connecting plate to move vertically downward. The fixed rod outside the end of the sliding rod will just block the second laser induction module, and it can also remotely alarm to remind the staff to clean up the induced crystal carrier, so as to avoid production interruption caused by saturation, ensure the continuous and stable operation of the production line, significantly improve production efficiency, and at the same time, the automatic detection device of the device can greatly simplify the operation process, reduce the operation difficulty, and relieve the burden of workers.
[0005] To achieve the above object, the utility model provides the following technical solution: A seed-induced crystallization defluorination device includes a reaction barrel, and also includes a defluorination component arranged outside the end of the reaction barrel;
[0006] The defluorination component includes a water injection bucket, a connecting pipe, and a water pumping assembly. A water injection bucket is installed outside the end of the reaction bucket. The outer sides of both ends of several connecting pipes are respectively communicated with the outer side of the end of the water injection bucket and the outer side of the end of the reaction bucket. A water pumping assembly is installed inside the end of the reaction bucket. The water pumping assembly communicates several connectors with several connecting pipes. A upper cover is rotatably connected to the outer side of one end of the reaction bucket. A sliding rod is slidably connected to the inner side of the through hole opened at the end of the upper cover. A connecting plate is fixedly connected to the outer side of one end of the sliding rod. A fixing rod is detachably connected to the outer side of the other end of the connecting plate. The two outer sides of the spring are respectively in contact with the outer side of one end of the upper cover and the outer side of the end of the fixing rod. A plurality of fixing seats are fixedly connected to the lower surface of the connecting plate. A crystal induction carrier is fixedly connected to the outer side of the end of the fixing seat. Several first laser induction modules are annularly installed on the outer side of the end of the fixing seat.
[0007] As an optimization of a crystal seed induced crystallization defluorination device of the present utility model, a through hole is opened inside the end of the crystal induction carrier.
[0008] As an optimization of a crystal seed induced crystallization defluorination device of the present utility model, a flow through head is fixedly connected to the outer side of the end of the connector. The flow through head is a conical structure with a hollow interior.
[0009] As an optimization of a crystal seed induced crystallization defluorination device of the present utility model, a scale is provided on the outer side of the end of the sliding rod.
[0010] As an optimization of a crystal seed induced crystallization defluorination device of the present utility model, a second laser induction module is installed on the outer side of the end of the upper cover.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: By adding a defluorination component to this application, when the surface of the crystal induction carrier is wrapped with high-purity calcium fluoride crystals until saturation, the calcium fluoride crystals on the surface of the crystal induction carrier will block the laser trajectory of the first laser induction module, which can timely remind the staff to clean. The weight of the crystal induction carrier will increase, driving the connecting plate and the sliding rod on the upper surface of the connecting plate to move vertically downward. The fixing rod on the outer side of the end of the sliding rod will just block the second laser induction module, and it can also remotely alarm to remind the staff to clean the crystal induction carrier, thereby avoiding production interruption caused by saturation, ensuring the continuous and stable operation of the production line, significantly improving production efficiency, and at the same time, the automatic detection device of this device can greatly simplify the operation process, reduce the operation difficulty, and relieve the burden on workers. Description of the Drawings
[0012] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. They are used to explain the present utility model together with the embodiments of the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0013] Figure 1 is the overall structural schematic diagram of the present utility model;
[0014] Figure 2 is the cross-sectional view of the present utility model;
[0015] Figure 3 is the structural schematic diagram of the crystal induction carrier and the first laser induction in the present utility model;
[0016] Figure 4 of the present utility model Figure 1 is the enlarged view of part A in;
[0017] In the figure:
[0018] 1. Reaction barrel;
[0019] 2. Defluorination component; 21. Water injection barrel; 22. Connecting pipe; 23. Water pumping assembly; 24. Connector; 25. Upper cover; 26. Sliding rod; 27. Fixed rod; 28. Spring; 29. Connecting plate; 210. Fixed seat; 211. Crystal induction carrier; 212. First laser induction module; 213. Through hole; 214. Flow head; 215. Scale; 216. Second laser induction module. Detailed implementation manner
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] A seed-induced crystallization defluorination device includes a reaction barrel 1.
[0022] In this implementation: The seed-induced crystallization defluorination device is a device specifically used to remove fluoride ions in water. Its core principle is based on induced crystallization heterogeneous nucleation. By reacting specific chemical agents with fluoride ions in wastewater, they precipitate in a specific crystal form on the surface of the crystal induction carrier 211, so as to achieve the purpose of removing fluoride ions and recovering resource substances. However, during the working process of the existing device, the precipitated crystals will cover the surface of the crystal induction carrier 211 until the crystal induction carrier 211 reaches a saturated state. However, the traditional judgment method is to judge the saturation degree of the crystal induction carrier 211 by the staff observing the volume of the crystal induction carrier 211 with the naked eye. The process is relatively troublesome, and there are errors in visual observation by the human eye, resulting in low work efficiency. To solve this technical problem, a defluorination component 2 is added on this basis.
[0023] Furthermore:
[0024] As Figures 1 to 4 shown:
[0025] Combining the above content: The defluorination component 2 includes a water injection bucket 21, a connecting pipe 22 and a water pumping assembly 23. The water injection bucket 21 is installed on the outer side of the end of the reaction barrel 1. The outer sides of both ends of several connecting pipes 22 are respectively communicated with the outer side of the end of the water injection bucket 21 and the outer side of the end of the reaction barrel 1. The water pumping assembly 23 is installed on the inner side of the end of the reaction barrel 1. The water pumping assembly 23 communicates several connectors 24 with several connecting pipes 22. One end of the reaction barrel 1 is rotatably connected with an upper cover 25. A sliding rod 26 is slidably connected to the inner side of the end of the upper cover 25. One end of the sliding rod 26 is fixedly connected with a connecting plate 29 on the outer side. The other end of the connecting plate 29 is detachably connected with a fixing rod 27. The outer sides of both ends of a spring 28 are respectively in contact with the outer side of one end of the upper cover 25 and the outer side of the end of the fixing rod 27. A plurality of fixing seats 210 are fixedly connected to the lower surface of the connecting plate 29. A crystallization induction carrier 211 is fixedly connected to the outer side of the end of the fixing seat 210. A plurality of first laser induction modules 212 are annularly installed on the outer side of the end of the fixing seat 210. A second laser induction module 216 is installed on the outer side of the end of the upper cover 25.
[0026] In this embodiment: In the device, the water injection bucket 21 is a hollow annular structure. The water injection bucket 21 is sleeved on the outer side of the end of the reaction bucket 1 and is fixed to the reaction bucket 1. An inlet is provided on the upper surface of one end of the water injection bucket 21. The user can inject fluorine-containing sewage into the interior of the water injection bucket 21 through the water injection port on the outer side of the end of the water injection bucket 21. A plurality of connecting pipes 22 are connected and communicated to the lower surface of the water injection bucket 21. The outer side of the end of the connecting pipe 22 is connected and communicated with the inner side of the end of the reaction bucket 1. When the user needs to treat fluorine-containing wastewater, the pumping assembly 23 is composed of a housing and four water pumps. The four water pumps are installed inside the housing of the pumping assembly 23. The water inlet of the pumping assembly 23 is communicated with a plurality of connecting pipes 22, and the water outlets of the pumping assembly 23 are respectively communicated with a plurality of connectors 24. The user only needs to start the pumping assembly 23. The pumping assembly 23 extracts the fluorine-containing wastewater inside the water injection bucket 21 through a plurality of connecting pipes 22, and then injects the fluorine-containing wastewater into the interior of the reaction bucket 1 through the connectors 24 communicated with the connecting pipes 22. The user can place specific chemical agents on the upper surface of the connecting plate 29 in advance. When the fluorine-containing wastewater submerges the connecting plate 29, the chemical agents on the upper surface of the connecting plate 29 will be dissolved. At this time, the connector 24 continuously injects the fluorine-containing wastewater into the interior of the reaction bucket 1 and continuously contacts the crystal induction carrier 211 on the lower surface of the connecting plate 29. The fluoride ions in the fluorine-containing wastewater react with the chemical agents to form calcium fluoride crystals. These crystals precipitate and grow on the surface of the crystal induction carrier 211, and finally form granular objects with the crystal induction carrier 211 as the center and a high-purity calcium fluoride crystal layer wrapped on the outer layer. The first laser induction module 212 includes a laser emitter and a laser receiver. The laser emitters of three first laser induction modules 212 are installed on the lower surface of the fixed seat 210, and the laser receivers of the first laser induction module 212 are correspondingly installed on the upper surface of the pumping assembly 23. When the surface of the crystal induction carrier 211 is not wrapped with high-purity calcium fluoride crystals, the first laser induction module 212 irradiates vertically downward and cooperates with the receiver on the upper surface of the pumping assembly 23. When the surface of the crystal induction carrier 211 is wrapped with high-purity calcium fluoride crystals to saturation, the volume of the calcium fluoride crystals on the surface of the crystal induction carrier 211 increases, and then the laser trajectory of the first laser induction module 212 will be blocked, so as to give an alarm and timely remind the staff to clean up. At the same time, when the surface of the crystal induction carrier 211 is wrapped with high-purity calcium fluoride crystals, the weight of the crystal induction carrier 211 will increase, and then drive the connecting plate 29, that is, the sliding rod 26 on the upper surface of the connecting plate 29, to move vertically downward, and at the same time compress the spring 28. When all the crystal induction carriers 211 reach the saturation state, at this time, the fixed rod 27 on the outer side of the end of the sliding rod 26 moves downward. The second laser induction module 216 and the corresponding laser receiver of the second laser induction module 216 are installed on the upper surface of the upper cover 25, and just block the optical path of the second laser induction module 216. At the same time, it can also remotely alarm to remind the staff to clean up the crystal induction carrier 211. By monitoring and alarming in time,The device can remind the operator when the crystal induction carrier 211 is saturated, thus avoiding production interruption caused by saturation, ensuring the continuous and stable operation of the production line, significantly improving production efficiency. At the same time, the automatic detection device of the device can greatly simplify the operation process, reduce the operation difficulty and relieve the burden of workers.
[0027] It should be noted that: the purpose of designing the water injection bucket 21 is to make the fluorine-containing wastewater flow upward from the low end inside the reaction bucket 1. By designing the fluorine-containing wastewater to flow upward from the bottom, the pumping assembly 23 can maintain a certain upward flow rate of the fluorine-containing wastewater, making the fluorine-containing wastewater in a fluidized state during operation, and increasing the precipitation efficiency of crystals on the surface of the crystal induction carrier 211.
[0028] Furthermore:
[0029] In an alternative embodiment, a through hole 213 is provided inside the end of the crystal induction carrier 211.
[0030] In this embodiment: the crystal induction carrier 211 has a spherical structure and is hollow inside. The spherical structure of the crystal induction carrier 211 has good fluidity and uniform distribution, which helps the fluoride ions in the wastewater to uniformly contact the crystal induction carrier 211. The spherical crystal induction carrier 211 can provide a relatively smooth surface. When the crystal volume increases, it can more clearly block the laser beam, enabling the photosensor to detect an obvious signal change. Through the through hole 213 at the end of the crystal induction carrier 211, the fluorine-containing wastewater can flow inside the crystal induction carrier 211, further increasing the precipitation efficiency of crystals on the surface and inside the crystal induction carrier 211.
[0031] Furthermore:
[0032] In an alternative embodiment, a flow head 214 is fixedly connected to the outer side of the end of the connecting head 24, and the flow head 214 has a hollow conical structure inside.
[0033] In this embodiment: a flow head 214 is fixedly connected to the outer side of the end of each connecting head 24. The flow head 214 has a hollow conical structure inside. The flow head 214 can more smoothly guide the fluorine-containing wastewater into the reaction bucket 1, thereby improving the fluid transmission efficiency. This design also helps to reduce the turbulence and eddy currents generated during the fluid flow, reduce energy loss, enabling the wastewater to enter the treatment system more smoothly. By reasonably designing the size and angle of the conical structure of the flow head 214, the wastewater can be more evenly distributed inside the reaction bucket 1 during the treatment process, improving the treatment effect and efficiency.
[0034] Furthermore:
[0035] In an alternative embodiment, a scale 215 is provided on the outer side of the end of the sliding rod 26.
[0036] In this embodiment: A scale 215 is provided on the outer side of the end of the sliding rod 26, enabling the user to observe the descending degree of the sliding rod 26 in real time, and thus the treatment progress of the fluorine-containing wastewater inside the reaction barrel 1 can be deduced, facilitating the staff to grasp the working rhythm and enhancing the user experience.
[0037] Working principle: In this device, the water injection bucket 21 is a hollow annular structure. The water injection bucket 21 is sleeved on the outer side of the end of the reaction barrel 1 and is fixed to the reaction barrel 1. An inlet is provided on the upper surface of one end of the water injection bucket 21. Users can inject fluorine-containing sewage into the interior of the water injection bucket 21 through the water injection port on the outer side of the end of the water injection bucket 21. A number of connecting pipes 22 are connected and communicated to the lower surface of the water injection bucket 21. The outer side of the end of the connecting pipe 22 is connected and communicated with the inner side of the end of the reaction barrel 1. When users need to treat fluorine-containing wastewater, the pumping assembly 23 is composed of a housing and four water pumps. The four water pumps are installed inside the housing of the pumping assembly 23. The water inlet of the pumping assembly 23 is communicated with a plurality of connecting pipes 22, and the water outlets of the pumping assembly 23 are respectively communicated with a plurality of connectors 24. Users only need to start the pumping assembly 23. The pumping assembly 23 extracts the fluorine-containing wastewater inside the water injection bucket 21 through a plurality of connecting pipes 22, and then injects the fluorine-containing wastewater into the interior of the reaction barrel 1 through the connectors 24 communicated with the connecting pipes 22. Users can place specific chemical agents on the upper surface of the connecting plate 29 in advance. When the fluorine-containing wastewater submerges the connecting plate 29, the chemical agents on the upper surface of the connecting plate 29 will be dissolved. At this time, the connector 24 continuously injects the fluorine-containing wastewater into the interior of the reaction barrel 1 and continuously contacts the crystal induction carrier 211 on the lower surface of the connecting plate 29. The fluoride ions in the fluorine-containing wastewater react with the chemical agents to form calcium fluoride crystals. These crystals precipitate and grow on the surface of the crystal induction carrier 211, and finally form granular objects with the crystal induction carrier 211 as the center and a high-purity calcium fluoride crystal layer wrapped on the outer layer. The first laser induction module 212 includes a laser emitter and a laser receiver. The laser emitters of three first laser induction modules 212 are installed on the lower surface of the fixed seat 210, and the laser receivers of the first laser induction module 212 are correspondingly installed on the upper surface of the pumping assembly 23. When the surface of the crystal induction carrier 211 is not wrapped with high-purity calcium fluoride crystals, the first laser induction module 212 irradiates vertically downward and cooperates with the receiver on the upper surface of the pumping assembly 23. When the surface of the crystal induction carrier 211 is wrapped with high-purity calcium fluoride crystals to saturation, the volume of the calcium fluoride crystals on the surface of the crystal induction carrier 211 increases, which will block the laser trajectory of the first laser induction module 212, and then an alarm can be given to timely remind the staff to clean. At the same time, when the surface of the crystal induction carrier 211 is wrapped with high-purity calcium fluoride crystals, the weight of the crystal induction carrier 211 will increase, which will drive the connecting plate 29, that is, the sliding rod 26 on the upper surface of the connecting plate 29 to move vertically downward, and at the same time compress the spring 28. When multiple crystal induction carriers 211 reach the saturated state, at this time, the fixed rod 27 on the outer side of the end of the sliding rod 26 moves downward. The second laser induction module 216 and the corresponding laser receiver of the second laser induction module 216 are installed on the upper surface of the upper cover 25, and just block the optical path of the second laser induction module 216. At the same time, it can also remotely alarm to remind the staff to clean the crystal induction carrier 211. By timely monitoring and alarming,The device can remind the operator when the crystallization induction carrier 211 is saturated, thus avoiding production interruption caused by saturation, ensuring the continuous and stable operation of the production line, significantly improving production efficiency. At the same time, the automatic detection device of the device can greatly simplify the operation process, reduce the operation difficulty, and relieve the burden on workers. The crystallization induction carrier 211 is of a spherical structure and hollow inside. The spherical structure of the crystallization induction carrier 211 has good fluidity and uniform distribution, which helps the fluoride ions in the wastewater to uniformly contact the crystallization induction carrier 211. The spherical crystallization induction carrier 211 can provide a relatively smooth surface. When the crystallization volume increases, it can more clearly block the laser beam, enabling the photosensor to detect an obvious signal change. Through the through-hole 213 at the end of the crystallization induction carrier 211, the fluoride-containing wastewater can flow inside the crystallization induction carrier 211, further increasing the precipitation efficiency of the crystal on the surface and inside of the crystallization induction carrier 211. A flow head 214 is fixedly connected to the outer side of the end of each connector 24. The flow head 214 is a conical structure with a hollow inside. The flow head 214 can more smoothly guide the inflow of the fluoride-containing wastewater into the reaction barrel 1, thereby improving the efficiency of fluid transmission. This design also helps to reduce the turbulence and eddy current generated during the fluid flow, reduce energy loss, and enable the wastewater to enter the treatment system more smoothly. By reasonably designing the size and angle of the conical structure of the flow head 214, the wastewater can be more evenly distributed inside the reaction barrel 1 during the treatment process, improving the treatment effect and efficiency. A scale 215 is provided on the outer side of the end of the sliding rod 26, enabling the user to observe the descending degree of the sliding rod 26 in real time, and then the treatment progress of the fluoride-containing wastewater inside the reaction barrel 1 can be estimated, facilitating the staff to grasp the working rhythm and enhancing the user experience.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A seed-induced crystallization defluorination device, comprising a reaction barrel (1), characterized in that: It further includes a defluorination component (2) arranged outside the end of the reaction barrel (1); The defluorination component (2) includes a water injection barrel (21), a connecting pipe (22) and a water pumping assembly (23). The water injection barrel (21) is installed outside the end of the reaction barrel (1). The outer sides of both ends of several connecting pipes (22) are respectively communicated with the outer side of the end of the water injection barrel (21) and the outer side of the end of the reaction barrel (1). The water pumping assembly (23) is installed inside the end of the reaction barrel (1). The water pumping assembly (23) communicates several connectors (24) with several connecting pipes (22). One end of the reaction barrel (1) is rotatably connected with an upper cover (25). A sliding rod (26) is slidably connected inside the through hole opened at the end of the upper cover (25). A connecting plate (29) is fixedly connected to the outer side of one end of the sliding rod (26). A fixing rod (27) is detachably connected to the outer side of the other end of the connecting plate (29). The two outer sides of a spring (28) are respectively in contact with the outer side of one end of the upper cover (25) and the outer side of the end of the fixing rod (27). A plurality of fixing seats (210) are fixedly connected to the lower surface of the connecting plate (29). A crystallization inducing carrier (211) is fixedly connected to the outer side of the end of the fixing seat (210). A plurality of first laser induction modules (212) are annularly installed on the outer side of the end of the fixing seat (210).
2. The seed-induced crystallization defluorination device according to claim 1, wherein: A through hole (213) is opened inside the end of the crystallization inducing carrier (211).
3. The seed-induced crystallization defluorination device according to claim 1, wherein: A circulation head (214) is fixedly connected to the outer side of the end of the connector (24). The circulation head (214) is a conical structure with a hollow interior.
4. The seed-induced crystallization defluorination device according to claim 1, wherein: A scale (215) is arranged on the outer side of the end of the sliding rod (26).
5. The seed-induced crystallization defluorination device according to claim 1, wherein: A second laser induction module (216) is installed on the outer side of the end of the upper cover (25).