Carding machine with multi-area carding function

Abstract

The utility model relates to the technical field of carding machines, in particular to a multi-area carding machine. The device comprises a machine body, a winding assembly, a slapping assembly and a linkage mechanism, guide channels are formed in the two sides of the machine body, the winding assembly right opposite to the guide channels is arranged on one side of the machine body, and the slapping assembly is arranged on one side of the winding assembly and provided with a driving mechanism used for driving the slapping assembly to operate, slapping the winding assembly and vibrating down floating flocks on the surface of the winding assembly. A linkage mechanism is arranged between the winding assembly and the slapping assembly. The winding device is provided with the winding assembly, the slapping assembly, the driving mechanism and the linkage mechanism, the winding assembly winds and winds the separated fibers, in the winding process, the slapping assembly slaps the winding roller under the cooperation of the linkage mechanism and the driving mechanism, so that floating flocks attached to the surface of the winding roller are vibrated down, meanwhile, the dust suction box is arranged, and the dust suction box can be used for collecting the floating flocks. And the vibrated floating flocks are collected, so that the overall cleaning effect and practicability are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of carding machines, in particular to a carding machine with multi-zone carding. Background Technique

[0002] A carding machine is a device for processing cotton. It is usually used to separate raw cotton fibers from cotton and comb and arrange them for textile and other uses. The working principle of the carding machine is to separate cotton fibers from cotton balls or cotton bones through a series of rotating steel needles or brushes and comb them into parallel fibers. Such treatment makes the cotton fibers more uniform and easier to be used for textile or other fiber processing processes.

[0003] Chinese Patent with the authorization announcement number CN217839225U discloses a carding machine with multi-zone carding. It collects cotton through a collection box. At the same time, by pulling a pull rod, the pull rod drives a positioning pin to move in an installation groove through a cross bar and a moving block, and compresses a compression spring. Through the elastic effect of the compression spring, the positioning pin is inserted into a positioning hole on the collection box, facilitating the fixation of the collection box.

[0004] However, the above-mentioned carding machine can only collect larger cotton outside the carding machine and cannot clean the floating flocs adhering to the winding roller in time due to excessive friction, and the cleaning effect is limited. Summary of the Utility Model

[0005] Aiming at the problems in the background technique, a carding machine with multi-zone carding is proposed. It is provided with a winding assembly, a slapping assembly, a driving mechanism and a linkage mechanism. The winding assembly winds and collects the carded fibers. During the winding process, the slapping assembly slaps the winding drum under the cooperation of the linkage mechanism and the driving mechanism, so as to shake off the floating flocs adhering to its surface, improving the overall cleaning effect and practicability.

[0006] The utility model proposes a carding machine with multi-zone carding, including

[0007] A machine body with guide channels opened on both sides, and a winding assembly is arranged on one side thereof opposite to the guide channel;

[0008] A slapping assembly is arranged on one side of the winding assembly, and it has a driving mechanism for driving the slapping assembly to operate and slap the winding assembly to shake off the floating flocs on its surface; and

[0009] A linkage mechanism for linking the winding assembly and the slapping assembly, which cooperates with the driving mechanism to supply energy to the slapping assembly.

[0010] Preferably, the rewinding assembly includes a mounting plate, a motor, a winding shaft and a drum. The mounting plates are symmetrically arranged on one side of the machine body, on which a motor is mounted. The output end of the motor is connected to the winding shaft, and a drum is arranged outside the winding shaft. Partition plates are arranged at equal intervals on the drum.

[0011] Preferably, the slapping assembly includes bending plates, connecting frames, rotating shafts, elastic yielding members and knocking heads. There are two groups of bending plates, which are symmetrically arranged on one side of the machine body. A rotating shaft is rotatably arranged between the two groups of bending plates, and a connecting frame is arranged on the rotating shaft;

[0012] There are multiple groups of connecting frames, which are respectively located between adjacent partition plates. One ends of the multiple groups of connecting frames are connected with knocking heads through elastic yielding members.

[0013] Preferably, the knocking head is made of natural rubber and is arranged in contact with the outer wall of the drum during the slapping process.

[0014] Preferably, the elastic yielding member includes a spring, a sliding plate and a connecting shaft. A receiving groove is formed at one end of the connecting frame. The sliding plate is slidably arranged in the receiving groove. A spring is arranged on one side of the sliding plate, and a connecting shaft is arranged on the other side. The connecting shaft passes through the sliding groove and is connected with the knocking head.

[0015] Preferably, the driving mechanism includes a horizontal shaft, a connecting disk, a convex shaft and a swing plate. The horizontal shaft is rotatably arranged on one side of the bending plate through a bearing, and a connecting disk is connected to the end of the horizontal shaft;

[0016] The swing plate is arranged on the rotating shaft, and a strip-shaped groove is formed on the swing plate. The convex shaft is inserted into the strip-shaped groove, and the convex shaft is arranged at an eccentric position on the side of the connecting disk.

[0017] Preferably, the linkage mechanism includes belt pulleys and a belt. There are two groups of belt pulleys, which are respectively installed on the winding shaft and the horizontal shaft, and a belt is arranged for transmission between the two groups of belt pulleys.

[0018] Preferably, a dust suction box is arranged at the top of the side of the machine body, and its dust suction port is arranged opposite to the drum.

[0019] Through the above technical solutions, that is, the carding machine disclosed by the present utility model is provided with a rewinding assembly, a slapping assembly, a driving mechanism and a linkage mechanism. The rewinding assembly winds and rewinds the carded fibers. During the rewinding process, the slapping assembly slaps the rewinding drum under the cooperation of the linkage mechanism and the driving mechanism, so as to shake off the floating flocs adhered to its surface. At the same time, a dust suction box is arranged to collect the shaken-off floating flocs, improving the overall cleaning effect and practicability.

[0020] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. Description of the Drawings

[0021] Figure 1 Schematic structural diagram of a carding machine with a multi-zone comb for the present utility model;

[0022] Figure 2 is Figure 1 side view structural diagram;

[0023] Figure 3 is Figure 2 partial enlarged structural diagram at position A of

[0024] Reference numerals: 1, machine body; 2, material guiding channel; 3, mounting plate; 4, motor; 5, reel; 6, roller; 7, partition board; 8, bending plate; 9, connecting frame; 10, rotating shaft; 11, knocking head; 12, spring; 13, sliding plate; 14, connecting shaft; 15, accommodating groove; 16, horizontal shaft; 17, connecting disk; 18, convex shaft; 19, swing plate; 20, dust suction box; 21, strip-shaped groove; 22, belt pulley; 23, belt. Specific embodiments

[0025] The following will detail the specific embodiments of the present disclosure with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only for explaining and illustrating the present disclosure and are not used to limit the present disclosure.

[0026] Embodiment 1

[0027] As Figures 1-3 shown, a carding machine with a multi-zone comb proposed by the present utility model includes a machine body 1, a winding assembly, a slapping assembly and a linkage mechanism. Material guiding channels 2 are provided on both sides of the machine body 1. A winding assembly facing the material guiding channel 2 is arranged on one side thereof. A slapping assembly is arranged on one side of the winding assembly and has a driving mechanism for driving the slapping assembly to operate and slap the winding assembly to shake off the floating fluffs on its surface. A linkage mechanism is arranged between the winding assembly and the slapping assembly and cooperates with the driving mechanism to supply energy to the slapping assembly.

[0028] As Figure 1 and Figure 2 shown, the winding assembly includes a mounting plate 3, a motor 4, a reel 5 and a roller 6. The mounting plates 3 are symmetrically arranged on one side of the machine body 1, on which a motor 4 is mounted. The output end of the motor 4 is connected to a reel 5, and a roller 6 is arranged outside the reel 5. Partition boards 7 are arranged at equal intervals on the roller 6. By driving the reel 5 and the roller 6 to rotate by the motor 4, the carded fibers are wound under the cooperation of the partition boards 7.

[0029] As Figure 1As shown in the figure, the slapping component includes a bent plate 8, a connecting frame 9, a rotating shaft 10, an elastic yielding member, and a knocking head 11. There are two groups of bent plates 8, symmetrically arranged on one side of the machine body 1. A rotating shaft 10 is rotatably arranged between the two groups of bent plates 8, and a connecting frame 9 is arranged on the rotating shaft 10. There are multiple groups of connecting frames 9, respectively corresponding to the positions between adjacent partition plates 7. One end of the multiple groups of connecting frames 9 is connected with a knocking head 11 through an elastic yielding member. By driving the connecting frame 9 to rotate through the rotating shaft 10, during the rotation of the connecting frame 9, it drives the knocking head 11 to knock on the outer side of the drum.

[0030] As Figure 1 shown, the knocking head 11 is made of natural rubber and is in contact with the outer wall of the drum 6 during the slapping process.

[0031] As Figure 1 shown, a dust suction box 20 is arranged at the top of the side of the machine body 1, and its dust suction port is arranged opposite to the drum 6.

[0032] Embodiment 2

[0033] As Figures 1-3 shown, a carding machine with multiple partition combs proposed by the present utility model, on the basis of the above embodiment, this embodiment also details the specific components of the elastic yielding member and its connection method with the connecting frame 9.

[0034] As Figure 2 and Figure 3 shown, the elastic yielding member includes a spring 12, a sliding plate 13, and a connecting shaft 14. An accommodating groove 15 is opened at one end of the connecting frame 9. The sliding plate 13 is slidably arranged in the accommodating groove 15. A spring 12 is arranged on one side of it, and a connecting shaft 14 is arranged on the other side. The connecting shaft 14 passes through the sliding groove and is connected with the knocking head 11. As the drum is continuously wound, its outer diameter will become larger. The elastic yielding member can make the knocking head 11 drive the connecting shaft 14 to partially retract into the sliding groove, thereby compensating for the displacement difference.

[0035] Embodiment 3

[0036] As Figures 1-3 shown, a carding machine with multiple partition combs proposed by the present utility model, on the basis of the above embodiment, this embodiment also details the specific components of the driving mechanism and the linkage mechanism, as well as the connection method between the two.

[0037] As Figure 1 and Figure 2 shown, the driving mechanism includes a horizontal shaft 16, a connecting disk 17, a convex shaft 18, and a swinging plate 19. The horizontal shaft 16 is rotatably arranged on one side of the bent plate 8 through a bearing, and a connecting disk 17 is connected to the end of the horizontal shaft 16. The swinging plate 19 is arranged on the rotating shaft 10, and a strip-shaped groove 21 is opened on it. The convex shaft 18 is inserted in the strip-shaped groove 21, and the convex shaft 18 is arranged at an eccentric position on the side of the connecting disk 17.

[0038] As Figure 1 shown, the linkage mechanism includes a pulley 22 and a belt 23. There are two sets of pulleys 22, which are respectively installed on the reel 5 and the horizontal shaft 16, and a belt 23 is arranged for transmission between the two sets of pulleys 22.

[0039] In summary, when the present utility model is in use, the motor 4 drives the reel 5 to drive, that is, the reel winds the carded fibers. During the winding process, since the rotation of the reel 5 will drive the pulley 22 thereon to rotate synchronously. During the rotation process, it drives the horizontal shaft 16 to rotate synchronously through the belt 23. When the horizontal shaft 16 rotates, it drives the connecting disk 17 to rotate. The convex shaft 18 makes a circular motion along with the rotation of the connecting disk 17. During the motion process, a driving force is applied to the swing plate 19, thereby driving the swing plate 19 to swing reciprocally within a certain angle. During the swinging process, the connecting frame 9 is driven to rotate left and right through the rotating shaft 10. During the rotation process, the knocking head 11 continuously knocks on the outer wall of the reel 5, so that the floating flocs on the surface of the reel 5 and the fibers can be shaken off, and they are centrally collected through the dust suction box 20, improving the overall cleaning effect and practicability.

[0040] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited thereto. Various changes can be made without departing from the gist of the present utility model within the knowledge scope of those skilled in the art to which it pertains.

Claims

1. A carding machine with a multi-zone comb, characterized in that, include A machine body (1) is provided with material guide channels (2) on both sides, and a winding assembly facing the material guide channel (2) is provided on one side; A slapping assembly is provided on one side of the winding assembly, and has a driving mechanism for driving the slapping assembly to operate, slap the winding assembly, and shake off the floating flocs on the surface of the winding assembly; as well as A linkage mechanism having a linkage winding assembly and a slapping assembly cooperates with a driving mechanism to supply energy to the slapping assembly.

2. The carding machine with a multi-zone comb according to claim 1, characterized in that, The winding assembly comprises a mounting plate (3), a motor (4), a reel (5) and a roller (6); the mounting plate (3) is symmetrically arranged on one side of the machine body (1), the motor (4) is mounted on the mounting plate, the output end of the motor (4) is connected to the reel (5), the roller (6) is arranged on the outer side of the reel (5), and partition plates (7) are arranged on the roller (6) at equal intervals.

3. The carding machine with a multi-zone comb according to claim 2, characterized in that, The striking assembly comprises a bending plate (8), a connecting frame (9), a rotating shaft (10), an elastic paving member and a striking head (11); the bending plates (8) are provided in two groups and are symmetrically arranged on one side of the machine body (1); a rotating shaft (10) is rotatably arranged between the two groups of bending plates (8); and a connecting frame (9) is arranged on the rotating shaft (10); A plurality of connecting frames (9) are provided, each correspondingly located between adjacent partition plates (7), and one end of each of the plurality of connecting frames (9) is connected to a striking head (11) via an elastic paving member.

4. A carding machine with a multi-zone comb according to claim 3, characterized in that, The material of the striking head (11) is natural rubber, and it is arranged in contact with the outer wall of the drum (6) during the striking process.

5. The carding machine with a multi-zone comb according to claim 3, characterized in that, The elastic yielding member comprises a spring (12), a slide plate (13) and a connecting shaft (14); a receiving groove (15) is provided at one end of the connecting frame (9); the slide plate (13) is slidably arranged in the receiving groove (15); a spring (12) is arranged on one side of the slide plate, and a connecting shaft (14) is arranged on the other side; the connecting shaft (14) passes through the slide groove and is connected to the striking head (11).

6. A carding machine with a multi-zone comb according to claim 3, characterized in that, The driving mechanism comprises a transverse shaft (16), a connecting plate (17), a convex shaft (18) and a swing plate (19); the transverse shaft (16) is rotatably arranged on one side of the bending plate (8) via a bearing, and the end of the transverse shaft (16) is connected to the connecting plate (17); The swing plate (19) is arranged on the rotating shaft (10) and is provided with a strip groove (21). A convex shaft (18) is inserted into the strip groove (21). The convex shaft (18) is arranged at an eccentric position on the side of the connecting disk (17).

7. The carding machine with a multi-zone comb according to claim 6, characterized in that, The linkage mechanism comprises a pulley (22) and a belt (23). Two groups of pulleys (22) are provided and are respectively installed on the reel (5) and the transverse shaft (16). A belt (23) is provided between the two groups of pulleys (22) for transmission.

8. The carding machine with a multi-zone comb according to claim 1, characterized in that, A dust collection box (20) is arranged at the top of the side of the machine body (1), and a dust collection port thereof is arranged opposite to the roller (6).

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