Environment-friendly fiber dyeing integrated device

The fiber lines are extruded through the horizontal clamp and vertical clamp components driven by the electric sliding table, and the dye liquid is stirred by agitating the assembly, which solves the problems of uneven penetration and precipitation of the dye liquid, achieving better dyeing effect and environmentally friendly dyeing.

CN223134775UActive Publication Date: 2025-07-22CHANGZHOU GUANGFANG TEXTILE CO LTD
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Patent Information

Application Number
CN202422430685.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-22
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

Existing fiber dyeing devices are difficult to make the dye liquid penetrate into the fiber better, resulting in poor dyeing effect, and dye liquid that has been left standing for a long time is prone to precipitation, affecting the dyeing effect and increasing the dye content in the waste liquid.

Method used

The electric sliding table is used to drive the horizontal clamp assembly and the vertical clamp assembly to squeeze the fiber lines up and down and left and right, and at the same time, the agitating assembly is driven to rotate by driving the agitating assembly to achieve uniform penetration and stirring of the dye liquid to avoid precipitation of the dye liquid.

Benefits of technology

It improves the dyeing effect, ensures that the dyeing liquid penetrates evenly into the fiber, reduces the precipitated dye content in the dyeing waste liquid, and enhances environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly fiber dyeing integrated device which comprises a dyeing box, material guide wheels installed at the two ends of the outer wall of the top of the dyeing box and limiting rollers installed at the two ends of the inner wall of the dyeing box, and further comprises supporting plates fixed to the inner walls of the two sides of the dyeing box. In the process of dyeing the fiber yarn, the electric sliding table is arranged to drive the transverse clamping assembly and the vertical clamping assembly to move back and forth, and the fiber yarn in the dyeing box is continuously extruded up and down and left and right, so that dye liquor can permeate into the fiber yarn more uniformly, and the dyeing effect is further improved; meanwhile, in the moving process of the electric sliding table sliding part, the two driving assemblies can be driven to move, and in the moving process, the two driving assemblies drive the two stirring assemblies to rotate to stir the dye liquor, so that the situation that the dye liquor is in a standing state for a long time and precipitates, and the dyeing effect is affected is avoided; meanwhile, the content of dye precipitated in the dyeing waste liquid is reduced, and the method is more environment-friendly.
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Description

Technical Field

[0001] The utility model relates to the technical field of dyeing, in particular to an environment-friendly integrated device for fiber dyeing. Background Technique

[0002] Fiber refers to a substance composed of continuous or discontinuous filaments. Fibers have a wide range of uses. They can be woven into fine threads, thread ends and hemp ropes. When making paper or felt, they can also be woven into fiber layers. At the same time, they are often used to manufacture other materials and form composite materials with other materials. In order to increase the beauty of fibers, it is usually necessary to dye the fibers.

[0003] The current dyeing device mainly dyes fibers by immersing them through the dye solution. The operation is simple and the dyeing speed is relatively fast. However, it is difficult to make the dye solution penetrate into the fibers better and cannot improve the dyeing effect better. Content of the Utility Model

[0004] The purpose of the utility model is to provide an environment-friendly integrated device for fiber dyeing to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An environment-friendly integrated device for fiber dyeing, comprising: a dyeing tank, guide rollers installed at both ends of the outer wall of the top of the dyeing tank, and limiting rollers installed at both ends of the inner wall of the dyeing tank. It also includes: support plates fixed on both inner walls of the dyeing tank, mounting plates provided on the outer walls of the opposite sides of the two support plates, and an electric sliding table installed on the outer wall of the bottom of the mounting plate. A long rod is installed at the bottom of the sliding member of the electric sliding table, and a fixing plate is installed at the bottom of the long rod. At both ends of the outer wall of the bottom of the fixing plate, a horizontal clamping assembly and a vertical clamping assembly are respectively fixed, and stirring assemblies are rotatably installed on both support plates. Driving assemblies are installed on the outer walls of both sides of the sliding member of the electric sliding table.

[0006] The horizontal clamping assembly includes a first rod, first blocks sleeved at both ends of the first rod, a first roller rotatably installed on the outer wall of one side of the two first blocks, and a first tension spring connected between the two first blocks.

[0007] The vertical clamping assembly includes a second rod, second blocks sleeved at both ends of the second rod, a second roller rotatably installed at the bottom of the two second blocks, and a second tension spring connected between the two second blocks.

[0008] The stirring assembly includes a rotating rod, a gear installed on the outer wall of the rotating rod, and a plurality of equally spaced stirring rods installed on the outer wall of the rotating rod.

[0009] The driving assembly includes a connecting plate and a rack fixed at one end of the connecting plate.

[0010] The two support plates are staggered.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] In an environment-friendly fiber dyeing integrated device of the present utility model, during the process of dyeing fiber yarns, an electric sliding table can be set to drive the horizontal clamping assembly and the vertical clamping assembly to move back and forth, continuously squeezing the fiber yarns in the dyeing box up and down and left and right, so that the dye liquor can penetrate more evenly into the fiber yarns, further improving the dyeing effect. At the same time, during the movement of the sliding part of the electric sliding table, two driving assemblies can be driven to move. During the movement of the two driving assemblies, two stirring assemblies are driven to rotate to stir the dye liquor, preventing the dye liquor from precipitating due to long-term static state, which affects the dyeing effect, and also reducing the content of the precipitated dye in the dyeing waste liquor, making it more environmentally friendly. Description of the Drawings

[0013] Figure 1 is a top view structure diagram of the present utility model;

[0014] Figure 2 is a sectional view structure diagram of the present utility model;

[0015] Figure 3 is a structure diagram of the horizontal clamping assembly of the present utility model;

[0016] Figure 4 is a structure diagram of the vertical clamping assembly of the present utility model;

[0017] Figure 5 is a structure diagram of the stirring assembly of the present utility model;

[0018] Figure 6 is a structure diagram of the driving assembly of the present utility model.

[0019] In the figure: 1, dyeing box; 2, guide roller; 3, limiting roller; 4, support plate; 5, mounting plate; 6, electric sliding table; 7, long rod; 8, fixing plate; 9, horizontal clamping assembly; 901, first rod; 902, first block; 903, first roller; 904, first tension spring; 10, vertical clamping assembly; 1001, second rod; 1002, second block; 1003, second roller; 1004, second tension spring; 11, stirring assembly; 1101, rotating rod; 1102, gear; 1103, stirring rod; 12, driving assembly; 1201, connecting plate; 1202, rack; 13, fiber yarn. Detailed Embodiments

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-6 The utility model provides an environmentally friendly fiber dyeing integrated device, comprising: a dyeing box 1, guide wheels 2 installed at both ends of the top outer wall of the dyeing box 1 and limiting rollers 3 installed at both ends of the inner wall of the dyeing box 1, and also comprising: support plates 4 fixed on the inner walls on both sides of the dyeing box 1, the outer walls on the opposite sides of the two support plates 4 are provided with mounting plates 5, and the outer wall at the bottom of the mounting plate 5 is installed with an electric slide 6, a long rod 7 is installed at the bottom of the sliding part of the electric slide 6, and a fixed plate 8 is installed at the bottom of the long rod 7, and the two ends of the outer wall at the bottom of the fixed plate 8 are respectively fixed with a horizontal clamping assembly 9 and a vertical clamping assembly 10, and a stirring assembly 11 is rotatably installed on the two support plates 4, and a driving assembly 12 is installed on the outer walls on both sides of the sliding part of the electric slide 6.

[0022] It should be noted that: the dyeing box 1 can be poured into the dyeing liquid, and the fiber line 13 can be Figure 1 The fiber line 13 is passed through the dyeing box 1 for dyeing. The horizontal clamping component 9 is used to squeeze the fiber line 13 up and down, and the vertical clamping component 10 is used to squeeze the fiber line left and right. During the dyeing process, the long rod 7 and the fixed plate 8 can be driven to move back and forth continuously by the movement of the sliding part of the electric slide 6, thereby driving the horizontal clamping component 9 and the vertical clamping component 10 to move back and forth, and continuously squeezing the fiber line 13 in the dyeing box 1 up and down and left and right, so that the dye can penetrate into the fiber line 13 more evenly, further improving the dyeing effect. At the same time, the sliding part of the electric slide 6 can drive the two driving components 12 to move during the movement, and the two driving components 12 drive the two stirring components 11 to rotate during the movement to stir the dye liquid, so as to avoid the dye liquid being in a static state for a long time and precipitating, which affects the dyeing effect. At the same time, it also reduces the content of dye precipitated in the dyeing waste liquid, which is more environmentally friendly.

[0023] In a preferred embodiment, the cross clamp assembly 9 includes a first rod 901 , first blocks 902 sleeved on both ends of the first rod 901 , a first roller 903 rotatably mounted on the outer wall of one side of the two first blocks 902 , and a first tension spring 904 connected between the two first blocks 902 .

[0024] It should be noted that the fiber line 13 passes through the two first rollers 903 , and the two first rollers 903 are moved closer to each other under the action of the first tension spring 904 to squeeze the fiber line 13 up and down.

[0025] In a preferred embodiment, the vertical clamp assembly 10 includes a second rod 1001 , second blocks 1002 sleeved on both ends of the second rod 1001 , a second roller 1003 rotatably mounted on the bottom of the two second blocks 1002 , and a second tension spring 1004 connected between the two second blocks 1002 .

[0026] It should be noted here that: the fiber line 13 passes through the two second rollers 1003 , and the two second rollers 1003 are moved closer to each other under the action of the second tension spring 1004 to squeeze the fiber line 13 left and right.

[0027] In a preferred embodiment, the stirring assembly 11 includes a rotating rod 1101 , a gear 1102 mounted on the outer wall of the rotating rod 1101 , and a plurality of stirring rods 1103 equidistantly distributed and mounted on the outer wall of the rotating rod 1101 .

[0028] It should be noted that the movement of the driving assembly 12 can drive the gear 1102 to rotate, thereby driving the rotating rod 1101 and the stirring rod 1103 to rotate to stir the dye solution.

[0029] In a preferred embodiment, the driving assembly 12 includes a connecting plate 1201 and a rack 1202 fixed to one end of the connecting plate 1201 .

[0030] It should be noted here that: the connecting plate 1201 can move with the movement of the sliding member of the electric slide 6, thereby driving the rack 1202 to move, and the movement of the rack 1202 can drive the gear 1102 to rotate.

[0031] In a preferred embodiment, the two support plates 4 are arranged in a staggered manner.

[0032] It should be noted here that it is convenient to stir the solutions at both ends of the dyeing box 1 .

[0033] Working principle: The dyeing box 1 can be filled with dye liquid, and the fiber line 13 can be placed in the dyeing box 1. Figure 1 The fiber line 13 passes through the dyeing box 1 for dyeing, and passes through the two first rollers 903. The two first rollers 903 are close to each other under the action of the first tension spring 904 to squeeze the fiber line 13 up and down. The fiber line 13 passes through the two second rollers 1003. The two second rollers 1003 are close to each other under the action of the second tension spring 1004 to squeeze the fiber line 13 left and right. During the dyeing process, the long rod 7 and the fixed plate 8 can be driven to move back and forth continuously by the movement of the sliding part of the electric slide 6, thereby driving the two first rollers 903 and the two second rollers 1003 to move back and forth, and continuously squeezing the fiber line 13 in the dyeing box 1 up and down and left and right, so that the dye can penetrate into the fiber line 13 more evenly, further improving the dyeing effect;

[0034] Meanwhile, during the movement of the sliding member of the electric slide table 6, the two connecting plates 1201 can be driven to move, and then the two racks 1202 can be driven to move. The movement of the two racks 1202 can respectively drive the two gears 1102 to rotate, and then drive the two groups of rotating rods 1101 and the stirring rod 1103 to rotate to stir the dye liquor, avoiding the situation of precipitation due to the long-term static state of the dye liquor, which affects the dyeing effect. At the same time, it also reduces the content of the precipitated dye in the dyeing waste liquor, making it more environmentally friendly.

[0035] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. An environment-friendly fiber dyeing integrated device, comprising: a dyeing tank (1), guide rollers (2) installed at both ends of the outer wall of the top of the dyeing tank (1), and limiting rollers (3) installed at both ends of the inner wall of the dyeing tank (1); It is characterized in that it further comprises: support plates (4) fixed on the inner walls on both sides of the dyeing tank (1), mounting plates (5) provided on the outer walls of the opposite sides of the two support plates (4), and an electric sliding table (6) installed on the bottom outer wall of the mounting plate (5). A long rod (7) is installed at the bottom of the sliding member of the electric sliding table (6), and a fixing plate (8) is installed at the bottom of the long rod (7). Cross clamping assemblies (9) and vertical clamping assemblies (10) are respectively fixed at both ends of the bottom outer wall of the fixing plate (8), and stirring assemblies (11) are rotatably installed on both support plates (4). Driving assemblies (12) are installed on the outer walls of both sides of the sliding member of the electric sliding table (6).

2. An environmentally friendly fiber dyeing integrated device according to claim 1, characterized in that: The cross clamping assembly (9) includes a first rod (901), first blocks (902) sleeved at both ends of the first rod (901), a first roller (903) rotatably installed on the outer wall of one side of the two first blocks (902), and a first tension spring (904) connected between the two first blocks (902).

3. An environmentally friendly fiber dyeing integrated device according to claim 1, characterized in that: The vertical clamping assembly (10) includes a second rod (1001), second blocks (1002) sleeved at both ends of the second rod (1001), a second roller (1003) rotatably installed at the bottom of the two second blocks (1002), and a second tension spring (1004) connected between the two second blocks (1002).

4. An environmentally friendly fiber dyeing integrated device according to claim 1, characterized in that: The stirring assembly (11) includes a rotating rod (1101), a gear (1102) installed on the outer wall of the rotating rod (1101), and a plurality of equally spaced stirring rods (1103) installed on the outer wall of the rotating rod (1101).

5. An environment-friendly fiber dyeing integrated device according to claim 1, characterized in that: The driving assembly (12) includes a connecting plate (1201) and a rack (1202) fixed at one end of the connecting plate (1201).

6. An environmentally friendly fiber dyeing integrated device according to claim 1, characterized in that: The two support plates (4) are staggeredly distributed.