Intelligent rubber plug for grouting sleeve

Abstract

The utility model relates to an intelligent rubber plug for a grouting sleeve, which comprises a sleeve rubber plug provided with a through hole; the supporting seat is arranged close to one end of the sleeve rubber plug, and an opening is formed in the end face of the supporting seat; one end of the supporting pipe is connected with the supporting seat, the other end of the supporting pipe can move in the through hole in the axial direction of the sleeve rubber plug, and a conductive circuit is arranged in the supporting pipe in a penetrating mode; and the piezoelectric element is arranged in the opening of the supporting seat and is connected with the conductive circuit. The piezoelectric element detects different grouting defect positions in the sleeve, the overall space utilization rate is improved, it is ensured that the piezoelectric element can accurately monitor pressure changes, and reliable signal transmission is provided.

Description

Technical Field

[0001] The present application relates to the technical field of grouting sleeve fullness detection, and in particular to an intelligent rubber plug for a grouting sleeve. Background Art

[0002] Grouting sleeve connection refers to using sleeves to connect the steel bars at both ends of prefabricated components. Self-compacting and slightly expanding grouting material is injected into the sleeve grouting hole, and a high-strength connection joint is formed after the grouting material solidifies and hardens. If the density of the grouting material in the sleeve is insufficient, the steel bars in the grouting sleeve will be pulled out and damaged under the load, seriously affecting the safety of the structure. Therefore, the density of the grouting sleeve slurry needs to be tested every time grouting is performed. The piezoelectric wave method has the advantages of low detection cost, good portability, and no damage to the sleeve and components. It has a wide range of application prospects in engineering construction.

[0003] In the verification test of the piezoelectric wave method, it was found that the arrangement of piezoelectric elements embedded in the grouting material is more conducive to improving the detection accuracy of the sleeve grouting fullness. However, the embedded arrangement of piezoelectric elements is difficult, the wires cannot reasonably extend from the sleeve and shear wall, the detection of grouting defect positions and volume values is random, and due to its own structural characteristics, it is easy to be damaged during the installation process. When the contact between the piezoelectric element and the grouting material is not good enough, the monitoring data may be inaccurate, thus affecting the reliability of the final test results.

[0004] Therefore, it is necessary to propose an intelligent rubber plug for a grouting sleeve to solve the above problems. Utility Model Content

[0005] In order to improve the problem of difficulty in arranging piezoelectric elements in a grouting sleeve, the present application provides an intelligent rubber plug for a grouting sleeve.

[0006] The intelligent rubber plug for grouting sleeve provided in this application adopts the following technical solution:

[0007] An intelligent rubber plug for a grouting sleeve, comprising:

[0008] A sleeve rubber plug, wherein the sleeve rubber plug is provided with a through hole;

[0009] A support seat is arranged near one end of the sleeve rubber plug, and an end surface of the support seat is provided with an opening; and

[0010] A support tube, one end of which is connected to the support seat, and the other end of which can move in the through hole along the axial direction of the sleeve rubber plug, and a conductive circuit is passed through the support tube;

[0011] The piezoelectric element is arranged in the opening of the support seat and connected to the conductive circuit.

[0012] By adopting the above technical solution, the support tube moves in the through hole of the sleeve rubber plug to adjust the position of the support seat in the sleeve, so that the piezoelectric element can detect different grouting defect positions in the sleeve. And when it can cooperate with further grouting, it can extend out from the grouting hole or the slurry outlet hole following the sleeve rubber plug, improving the operation convenience and avoiding the inconvenience of taking out the piezoelectric element placed in the sleeve.

[0013] Optionally, it further includes an installation component arranged on the support seat. The piezoelectric element is combined in the top opening of the support seat through the installation component. The installation component includes a fastening frame and a limiting plate. The fastening frame is arranged on the support seat. The piezoelectric element is nested in the fastening frame. The limiting plate is arranged around the upper part of the piezoelectric element and is connected to the top of the fastening frame. A combination tube is penetrated through the bottom of the fastening frame, and the combination tube penetrates through the bottom of the support seat.

[0014] By adopting the above technical solution, the piezoelectric element can be firmly installed in the opening of the support seat, and is stably fixed through the fastening frame and the limiting plate in the installation component, preventing the piezoelectric element from displacing or loosening during use, ensuring that the piezoelectric element can accurately monitor the pressure change during the grouting process and provide reliable signal transmission. At the same time, the design of the combination tube makes the whole structure more compact and enhances the stability of the overall device.

[0015] Optionally, fixing pieces are arranged around the top of the limiting plate, and a plurality of the fixing pieces fix the limiting plate and the fastening frame through bolts.

[0016] By adopting the above technical solution, fixing pieces are arranged around the top of the limiting plate, and multiple fixing pieces fix the limiting plate and the fastening frame through bolts, thereby improving the stability and reliability of the installation component and ensuring the stable installation of the piezoelectric ceramics.

[0017] Optionally, one end of the support tube is sleeved outside the combination tube and is fixedly connected to the outside of the combination tube. The orientation of the piezoelectric element is in the same direction as that of the sleeve rubber plug.

[0018] By adopting the above technical solution, the piezoelectric element and the sleeve rubber plug have the same orientation. One end of the support tube is sleeved outside the combination tube and is fixedly connected to the combination tube, ensuring the stable position of the piezoelectric element and improving the pressure sensing accuracy and reliability between the piezoelectric element and the grouting sleeve.

[0019] Optionally, a fastening disc is fixedly connected to the periphery of the combination tube corresponding to the bottom of the support seat, and the fastening disc fixes the combination tube at the support seat through bolts.

[0020] By adopting the above technical solution, a fastening plate is fixedly connected around the combined pipe and corresponding to the bottom of the support seat. The fastening plate fixes the combined pipe at the support seat through bolts, ensuring a firm connection between the combined pipe and the support seat and improving the structural stability.

[0021] Optionally, one end of the support pipe close to the support seat is bent into an L shape, and a gap is left at the bent part of the support pipe.

[0022] By adopting the above technical solution, one end of the support pipe close to the support seat is bent into an L-shaped structure, and a gap is left at the bent part. The L-shaped bent structure can realize the reasonable layout of the conductive circuit in a limited space, improving the space utilization rate and structural compactness of the whole device.

[0023] Optionally, the support pipe is a fiber pipe or a corrugated pipe.

[0024] Optionally, the outer diameter of the support pipe matches the inner diameter of the through hole of the sleeve rubber plug.

[0025] By adopting the above technical solution, the outer diameter of the support pipe matches the inner diameter of the through hole of the sleeve rubber plug, enabling the support pipe to be stably arranged inside the through hole of the sleeve rubber plug and enhancing the stability and reliability of the overall structure.

[0026] Optionally, an epoxy resin isolation layer is coated on the outer surface of the piezoelectric element.

[0027] By adopting the above technical solution, an epoxy resin isolation layer is coated on the outer surface of the piezoelectric element, making the piezoelectric element have better insulation and corrosion resistance during use and improving the stability and service life of the piezoelectric element.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. By combining and designing components such as the sleeve rubber plug, support pipe, support seat, and piezoelectric element, the stable installation of the piezoelectric element during the grouting process is ensured. And during the use of the piezoelectric element, by combining and using the support pipe and support seat in different directions and angles according to the actual use situation, the piezoelectric element can detect different grouting defect positions in the sleeve, and the overall space utilization rate is improved;

[0030] 2. The installation components can prevent the piezoelectric element from displacing or loosening during use, ensuring that the piezoelectric element can accurately monitor the pressure change and provide reliable signal transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is a three-dimensional view of an intelligent rubber plug for a grouting sleeve in the present application.

[0032] Figure 2 It is a plan view of a smart rubber plug for a grouting sleeve in the present application.

[0033] Figure 3 It is a plan view of the moving state of a smart rubber plug for a grouting sleeve in the present application.

[0034] Figure 4 It is a plan view of a second embodiment of a smart rubber plug for a grouting sleeve in the present application;

[0035] Figure 5 It is a three-dimensional view of the third embodiment of a smart rubber plug for a grouting sleeve in the present application;

[0036] Figure 6 yes Figure 5 Bottom perspective view of the center support.

[0037] In the figure: 1. sleeve rubber plug; 11. through hole; 2. support seat; 3. support tube; 4. conductive circuit; 5. piezoelectric element; 6. mounting assembly; 61. fastening frame; 62. limit plate; 63. combination tube; 64. fixing plate; 65. fastening disk. DETAILED DESCRIPTION

[0038] The following is combined with Figures 1-6 This application is described in further detail.

[0039] Embodiment 1

[0040] refer to Figures 1-3 The embodiment of the present application discloses an intelligent rubber plug for a grouting sleeve, comprising: a sleeve rubber plug 1, wherein the sleeve rubber plug 1 is provided with a through hole 11; a support seat 2, which is arranged near one end of the sleeve rubber plug 1, and an opening is opened on the end surface of the support seat 2; and a support tube 3, wherein one end of the support tube 3 is connected to the support seat 2, and the other end can move along the axial direction of the sleeve rubber plug 1 from the through hole 11, and a conductive circuit 4 is passed through the support tube 3; a piezoelectric element 5 is arranged in the opening of the support seat 2 and connected to the conductive circuit 4.

[0041] The support tube 3 moves in the through hole 11 of the sleeve rubber plug 1, and adjusts the position of the support seat 2 in the sleeve, so that the piezoelectric element 5 can detect different grouting defect positions in the sleeve, and can extend from the grouting hole or the slurry outlet hole along with the sleeve rubber plug 1 during further grouting, thereby improving the convenience of operation and avoiding the inconvenience of taking out the piezoelectric element 5 placed in the sleeve.

[0042] In this embodiment, more specifically, the support tube 3 is a fiber tube or a corrugated tube. The piezoelectric element 5 can be selected as piezoelectric ceramics, and the sleeve rubber plug 1 can be selected as a rubber plug. The outer diameter of the support tube 3 matches the inner diameter of the through hole 11 of the sleeve rubber plug 1. The outer diameter of the support tube 3 matches the inner diameter of the through hole 11 of the sleeve rubber plug 1, so that the support tube 3 can be stably arranged inside the through hole 11 of the sleeve rubber plug 1, enhancing the stability and reliability of the overall structure.

[0043] In this embodiment, more specifically, an epoxy resin isolation layer is coated on the outer surface of the piezoelectric element 5. An epoxy resin isolation layer is coated on the outer surface of the piezoelectric element 5, so that the piezoelectric element 5 has better insulation and corrosion resistance during use, improving the stability and service life of the piezoelectric element 5.

[0044] The implementation principle of the intelligent rubber plug for the grouting sleeve in the embodiment of the present application is as follows: The sleeve rubber plug 1 and the piezoelectric element 5 are respectively arranged corresponding to the grouting hole and the slurry outlet hole of the sleeve. The piezoelectric element 5 moves into the sleeve through the cooperation of the support tube 3 and the support seat 2. The piezoelectric element 5 forms an up-and-down cooperation to detect the grouting situation in the sleeve, and the support tube 3 moves in the through hole 11 of the sleeve rubber plug 1 to adjust the position of the support seat 2 in the sleeve, so that the piezoelectric element 5 can detect different grouting defect positions in the sleeve.

[0045] Embodiment 2

[0046] Reference Figure 4 In this embodiment, the difference from Embodiment 1 is that one end of the support tube 3 close to the support seat 2 is bent into an L shape, and a gap is left at the bending part of the support tube 3. One end of the support tube 3 close to the support seat 2 is bent into an L-shaped structure, and a gap is left at the bending part. The L-shaped bending structure can realize the reasonable layout of the conductive circuit 4 in a limited space, improving the space utilization rate and structural compactness of the whole device.

[0047] Embodiment 3

[0048] Reference Figures 5-6, the difference between this embodiment and the first embodiment is that: it further includes a mounting assembly 6, which is arranged on the support base 2, and the piezoelectric element 5 is combined in the top opening of the support base 2 through the mounting assembly 6. The mounting assembly 6 includes a fastening frame 61 and a limiting plate 62. The fastening frame 61 is arranged on the support base 2, the piezoelectric element 5 is nested in the fastening frame 61, the limiting plate 62 is arranged around the upper part of the piezoelectric element 5 and is connected to the top of the fastening frame 61. A combination pipe 63 is penetrated through the bottom of the fastening frame 61, and the combination pipe 63 penetrates through the bottom of the support base 2. The piezoelectric element 5 can be firmly installed in the opening of the support base 2, and is stably fixed through the fastening frame 61 and the limiting plate 62 in the mounting assembly 6, preventing the piezoelectric element 5 from displacing or loosening during use, ensuring that the piezoelectric element 5 can accurately monitor the pressure change during the grouting process and provide reliable signal transmission. At the same time, the design of the combination pipe 63 makes the whole structure more compact and enhances the stability of the overall device.

[0049] In this embodiment, more specifically, fixing pieces 64 are arranged around the top of the limiting plate 62, and a plurality of the fixing pieces 64 fixedly connect the limiting plate 62 and the fastening frame 61 through bolts. Fixing pieces 64 are arranged around the top of the limiting plate 62, and a plurality of fixing pieces 64 fixedly connect the limiting plate 62 and the fastening frame 61 through bolts, thereby improving the stability and reliability of the mounting assembly 6 and ensuring the stable installation of the piezoelectric ceramic.

[0050] In this embodiment, more specifically, one end of the support pipe 3 is sleeved outside the combination pipe 63 and fixedly connected to the outside of the combination pipe 63. The orientation of the piezoelectric element 5 is the same as that of the sleeve rubber plug 1. The orientation of the piezoelectric element 5 is consistent with that of the sleeve rubber plug 1. One end of the support pipe 3 is sleeved outside the combination pipe 63 and fixedly connected to the combination pipe 63, ensuring the stable position of the piezoelectric element 5 and improving the pressure sensing accuracy and reliability of the piezoelectric element 5 in the grouting sleeve.

[0051] In this embodiment, more specifically, a fastening disc is fixedly connected to the periphery of the combination pipe 63 corresponding to the bottom of the support base 2. The fastening disc fixes the combination pipe 63 at the support base 2 through bolts. A fastening disc is fixedly connected to the periphery of the combination pipe 63 corresponding to the bottom of the support base 2. The fastening disc fixes the combination pipe 63 at the support base 2 through bolts, ensuring the firm connection between the combination pipe 63 and the support base 2 and improving the stability of the structure.

[0052] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. An intelligent rubber plug for grouting sleeve, characterized in that, include: A sleeve rubber plug (1), wherein the sleeve rubber plug (1) is provided with a through hole (11); A support seat (2) is arranged close to one end of the sleeve rubber plug (1), and an end surface of the support seat (2) is provided with an opening; and A support tube (3), one end of the support tube (3) is connected to the support seat (2), and the other end can move in the axial direction of the sleeve rubber plug (1) from the through hole (11), and a conductive line (4) is passed through the support tube (3); A piezoelectric element (5) is arranged in the opening of the support seat (2) and is connected to the conductive circuit (4).

2. The intelligent rubber plug for grouting sleeve according to claim 1, characterized in that: It also includes a mounting assembly (6) which is arranged on the support seat (2). The piezoelectric element (5) is combined in the top opening of the support seat (2) through the mounting assembly (6). The mounting assembly (6) includes a fastening frame (61) and a limiting plate (62). The fastening frame (61) is arranged on the support seat (2). The piezoelectric element (5) is nested in the fastening frame (61). The limiting plate (62) is arranged around the top of the piezoelectric element (5) and is connected to the top of the fastening frame (61). A combination tube (63) is arranged through the bottom of the fastening frame (61), and the combination tube (63) passes through the bottom of the support seat (2).

3. The intelligent rubber plug for grouting sleeve according to claim 2, wherein: Fixed plates (64) are arranged around the top of the limiting plate (62), and a plurality of the fixed plates (64) are used to fixedly connect the limiting plate (62) and the fastening frame (61) via bolts.

4. The intelligent rubber plug for grouting sleeve according to claim 2, wherein: One end of the support tube (3) is sleeved on the outside of the combined tube (63) and fixedly connected to the outside of the combined tube (63); the piezoelectric element (5) is oriented in the same direction as the sleeve rubber plug (1).

5. The intelligent rubber plug for grouting sleeve according to claim 2, wherein: A fastening plate is fixedly connected around the combined tube (63) and corresponding to the bottom of the support seat (2), and the fastening plate fixes the combined tube (63) to the support seat (2) by means of bolts.

6. The intelligent rubber plug for grouting sleeve according to claim 1, wherein: One end of the support tube (3) close to the support seat (2) is bent into an L shape, and a gap is left at the bending position of the support tube (3).

7. An intelligent rubber plug for a grouting sleeve according to claim 1, characterized in that: The support tube (3) is a fiber tube or a corrugated tube.

8. An intelligent rubber plug for a grouting sleeve according to claim 1, characterized in that: The outer diameter of the support tube (3) matches the inner diameter of the through hole (11) of the sleeve rubber plug (1).

9. The intelligent rubber plug for grouting sleeve according to claim 1, wherein: The outer surface of the piezoelectric element (5) is coated with an epoxy resin isolation layer.

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