Three-in-one light type vehicle lamp capable of achieving complex appearance and uniform lighting effect

Through the integrated molded thick-walled parts and reflective bowl design, the high cost and uneven lighting problems caused by the splicing of multiple thick-walled parts are solved, and the complex appearance and uniform light effect is achieved, reducing production costs and simplifying the assembly process.

CN223137661UActive Publication Date: 2025-07-22HUBEI HUAZHONG MAGNETI MARELLI AUTOMOTIVE LIGHTING CO LTD
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Patent Information

Application Number
CN202422395345.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In the prior art, the car lights spliced with multiple thick-walled parts have problems such as high cost, strict assembly requirements and uneven lighting effects.

Method used

The integrated thick-walled parts are used to separate them into multiple independent thick-walled areas through grooves, and reflective patterns are set in each area, combining the reflective bowl and inner mirror to achieve directional reflection and uniform distribution of light.

Benefits of technology

It achieves complex appearance shapes and uniform lighting effects, reduces production costs, simplifies the assembly process, and meets the multiple requirements of regulations and customers for appearance and light.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a three-in-one light type car lamp capable of achieving complex appearance and uniform lighting effect. The three-in-one light type car lamp comprises an outer lens 1, a main decoration ring 2, a thick-wall piece 3, a reflection bowl 4, an inner lens 5, a PCBA circuit board 6 and a lamp shell 7. Wherein the PCBA circuit board 6 is fixed on the reflection bowl 4, and an LED light source on the PCBA circuit board 6 directly faces the reflection surface of the reflection bowl 4; the reflection bowl 4 is fixedly connected with the inner lens 5, the inner lens 5 is fixedly connected with the thick-wall piece 3, a formed thick-wall assembly is fixedly connected with the main decoration ring 2 and the shell 7, the outer lens 1 is fixedly connected with the lamp shell 7, other parts are packaged between the outer lens 1 and the lamp shell 7, and therefore sealing assembly of the whole lamp is achieved. The LED on the PCBA circuit board 6 emits light, the light is reflected by the reflection bowl 4 to the light-transmitting area of the inner lens 5, the light is scattered by the leather patterns on the left side and the right side of the reflection bowl 4, then penetrates through the upper thick wall 3-1, the middle thick wall 3-2 and the lower thick wall 3-3 and finally is emitted forwards from the outer lens 1, and finally the uniform lighting effect and the unique light-emitting shape are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle lamps, and particularly relates to a vehicle lamp that realizes a complex appearance and a uniform lighting effect through a three-in-one light pattern. Background Art

[0002] Under the requirements of the market and consumers for personalized, fashionable, and trendy appearances, more and more automotive vehicle lamps on the market must not only meet regulatory requirements but also add lighting methods and appearances that are more in line with aesthetic and technological trends. To achieve this goal, currently on the market, a light pattern with a complex shape is usually presented by splicing multiple thick walls. However, this solution has a high cost, and the size and assembly requirements for the thick walls are relatively strict. More importantly, dark areas will appear at the joints of the thick walls, ultimately resulting in uneven lighting effects. Content of the Utility Model

[0003] The purpose of the utility model is to solve the above problems existing in the prior art, and provide a vehicle lamp that realizes a complex appearance and a uniform lighting effect through a three-in-one light pattern. It includes a thick wall member 3, a reflector bowl 4, an inner optical lens 5, and a PCBA circuit board 6. The PCBA circuit board 6 and the inner optical lens 5 are both fixedly connected to the reflector bowl 4, and the resulting assembly is fixedly connected to the thick wall member 3. A light source is provided on the PCBA circuit board 6, and the light source faces the reflecting surface of the reflector bowl 4. The thick wall member 3 includes an upper thick wall 3-1, a middle thick wall 3-2, and a lower thick wall 3-3. The reflecting direction of the reflector bowl is directly opposite to each thick wall on the thick wall member 3.

[0004] Further, the thick wall member 3 is integrally formed and is divided into an upper thick wall 3-1, a middle thick wall 3-2, and a lower thick wall 3-3 by two groups of grooves. This design can form multiple independent light-emitting surfaces on the same thick wall member, thereby realizing a complex shape and appearance, and avoiding the dark areas and uneven lighting problems caused by splicing multiple thick wall members.

[0005] Furthermore, both the upper thick wall 3-1 and the lower thick wall 3-3 are slender strips with one end straight and the other end bent towards each other. The middle thick wall 3-2 is quadrilateral and is located between the upper and lower thick walls, thereby forming an asymmetric appearance shape similar to a C shape.

[0006] Further, reflection patterns 9 are provided on the light-emitting surfaces of the upper thick wall 3-1, the middle thick wall 3-2, and the lower thick wall 3-3. The reflection patterns 9 corresponding to different thick walls are the same or different.

[0007] Further, at least 3 groups of reflecting surfaces are provided on the reflector bowl (4), and the reflecting surfaces face the light-incident surfaces of the upper thick wall (3-1), the middle thick wall (3-2), and the lower thick wall (3-3) respectively.

[0008] Further, the inner spectacle lens 5 includes a horizontally arranged plate 5-1 and a vertically arranged baffle 5-2 which are integrally formed. The vertically arranged baffle 5-2 is located inside the thick-wall member 3 and surrounded by each thick wall thereof. A light-transmitting area is provided on the horizontally arranged plate 5-1, and leather grains 8 are provided on both the front and back sides of the light-transmitting area. The vertically arranged baffle mainly provides support and shielding for the thick wall, while the horizontally arranged plate is mainly used to shield the internal components while transmitting light.

[0009] Further, the number of PCBA circuit boards 6 is 1-4, and they are arranged according to the shape of the thick-wall member 3.

[0010] Further, the vehicle lamp further includes an outer lens 1, a main decorative ring 2, and a lamp housing 7. The main decorative ring 2 is fixedly connected to the inner spectacle lens 5, the combination body formed by the thick-wall member 3 and the assembly is fixedly connected to the lamp housing 7, and the outer lens 1 is fixedly connected to the lamp housing 7.

[0011] The present utility model realizes a complex appearance shape and a uniform lighting effect through multiple thick walls with different shapes and separated on a single thick-wall member, avoiding the problems of dark areas and uneven light emission caused by splicing of multiple thick-wall members in the traditional solution. The structure of the entire vehicle lamp is relatively simple and relatively easy to assemble, reducing the production cost of the product while meeting the regulatory requirements and the multiple requirements of customers for the appearance shape, light pattern, and light emission uniformity of the vehicle lamp. Description of the Drawings

[0012] Figure 1 is a front view of the vehicle lamp described in the present utility model.

[0013] Figure 2 is Figure 1 a sectional view taken along the line A-A of

[0014] Figure 3 is a front view of the thick-wall assembly.

[0015] Figure 4 is an exploded view of the thick-wall assembly.

[0016] Figure 5 is Figure 3 a sectional view taken along the line B-B of

[0017] Figure 6 is an optical path diagram of the vehicle lamp described in the present utility model.

[0018] Wherein: 1 outer lens; 2 main decorative ring; 3 thick-wall member, 3-1 upper thick wall, 3-2 middle thick wall, 3-3 lower thick wall; 4 reflector bowl; 5 inner spectacle lens, 5-1 horizontally arranged plate, 5-2 vertically arranged baffle; 6 PCBA circuit board; 7 lamp housing; 8 leather grains; 9 reflection pattern. Detailed Description of the Embodiment

[0019] Such as Figures 1-6A kind of headlight with a three-in-one light type to achieve a complex appearance and a uniform lighting effect, mainly including an outer lens 1, a main trim ring 2, a thick-wall part 3, a reflector bowl 4, an inner optical lens 5, a PCBA circuit board 6, and a lamp housing 7. Among them, the PCBA circuit board 6 is fixed on the reflector bowl 4 by screws, and the LED light source on the PCBA circuit board 6 is directly opposite to the reflecting surface of the reflector bowl 4. The reflector bowl 4 is fixedly connected to the inner optical lens 5 by screws or snaps, and the inner optical lens 5 is fixedly connected to the thick-wall part 3 by screws, thus forming a thick-wall component as shown in Figures 3-4 The thick-wall component is fixedly connected to the main trim ring 2 and the housing 7 by screws respectively. The outer lens 1 and the lamp housing 7 are fixedly connected by sealant and other components are encapsulated between the two, thus realizing the sealed assembly of the whole lamp.

[0020] As shown in Figure 3 or 4, the thick-wall part 3 is an integrally formed plastic part, including an upper thick wall 3-1, a middle thick wall 3-2, and a lower thick wall 3-3. The three together form an asymmetric complex light-emitting shape similar to a C shape. The middle thick wall 3-2 is quadrilateral and is separated from the upper thick wall 3-1 and the lower thick wall 3-3 by grooves. The upper thick wall 3-1 and the lower thick wall 3-3 are similar in shape, both being slender strips with one end straight and the other end bent towards each other. Reflection patterns 9 in the shape of corn kernels and the like are provided on the outer surfaces of the upper thick wall 3-1, the middle thick wall 3-2, and the lower thick wall 3-3.

[0021] As shown in Figure 4 The reflector bowl 4 and the inner optical lens 5 are also similar in shape to the thick-wall part 3. Three reflecting surfaces matching the upper thick wall 3-1, the middle thick wall 3-2, and the lower thick wall 3-3 are provided on the reflector bowl 4 for directing the light emitted by each LED light source to the corresponding thick wall, and then emitting it from its light-emitting surface to achieve a specific shape and lighting effect.

[0022] An inner optical lens 5 is provided between the reflector bowl 4 and the thick-wall part 3. The inner optical lens 5 includes a horizontal plate 5-1 and a vertical baffle 5-2. The three thick walls of the thick-wall part 3 surround the vertical baffle 5-2 of the inner optical lens 5, and the main trim ring 2 is fixed in the installation groove in the middle of the vertical baffle 5-2 to play a decorative and shielding role. Skin patterns 8 are provided on both the front and back of the light-transmitting area of the horizontal plate 5-1. The light reflected by the reflector bowl 4 passes through the skin patterns 8 on the inner optical lens 5 and then continues to pass through the thick-wall part 3 and the outer lens 1 and is emitted.

[0023] The number of PCBA circuit boards 6 is 4, and they are arranged according to the shape of the thick-wall part 3. A number of LED light sources are soldered on each PCBA circuit board, respectively responsible for providing light sources for the upper thick wall 3-1, the middle thick wall 3-2, and the lower thick wall 3-3.

[0024] The optical path diagram of this headlight is as shown in Figures 5-6As shown, the LED on the PCBA circuit board 6 emits light, and the light is reflected by the reflecting bowl 4 to the light-transmitting area of the inner spectacle lens 5. After being scattered by the skin patterns on its front and back sides, it passes through each thick wall of the thick wall part 3, and finally passes through the outer lens 1 and shoots forward, thus achieving a uniform lighting effect and a unique appearance.

[0025] Compared with the traditional lighting scheme of multiple thick walls spliced together, the present utility model adopts a thick wall part with a unique shape and uses grooves to physically divide it into multiple thick wall lighting areas, avoiding the dark area problem of multiple thick wall splicing. It is not only simple and efficient in assembly but also can achieve a better lighting effect. In addition, the internal structure of the whole lamp is more stable, and there is also an installation space reserved for adding other vehicle lamp functions, which not only meets the optical functions and regulatory requirements but also ensures the requirements of customers for the appearance, light pattern and light emission uniformity of the vehicle lamp.

Claims

1. A vehicle headlight that realizes a complex appearance and a uniform lighting effect with a three-in-one light type, characterized in that: The headlamp includes a thick-wall member (3), a reflector bowl (4), an inner optical lens (5), and a PCBA circuit board (6). The PCBA circuit board (6) and the inner optical lens (5) are both fixedly connected to the reflector bowl (4), and the resulting assembly is fixedly connected to the thick-wall member (3). A light source is provided on the PCBA circuit board (6), and the light source faces the reflecting surface of the reflector bowl (4). The thick-wall member (3) includes an upper thick wall (3-1), a middle thick wall (3-2), and a lower thick wall (3-3), and the reflecting direction of the reflector bowl is directly opposite to the light-incident surfaces of the respective thick walls of the thick-wall member (3).

2. The vehicle lamp according to claim 1, characterized in that: The thick-wall member (3) is integrally formed and is divided into the upper thick wall (3-1), the middle thick wall (3-2), and the lower thick wall (3-3) by grooves.

3. The vehicle lamp according to claim 1 or 2, characterized in that: Both the upper thick wall (3-1) and the lower thick wall (3-3) are slender strips with one end straight and the other end bent towards each other, and the middle thick wall (3-2) is quadrilateral and is located between the upper thick wall (3-1) and the lower thick wall (3-3).

4. The vehicle lamp according to claim 1, wherein: The same or different reflecting patterns (9) are provided on the light-emitting surfaces of the upper thick wall (3-1), the middle thick wall (3-2), and the lower thick wall (3-3).

5. The vehicle lamp according to claim 1, characterized in that: At least three groups of reflecting surfaces are provided on the reflector bowl (4), and the reflecting surfaces face the light-incident surfaces of the upper thick wall (3-1), the middle thick wall (3-2), and the lower thick wall (3-3) respectively.

6. The vehicle lamp according to claim 1, wherein: The inner optical lens (5) includes a horizontal plate (5-1) and a vertical baffle (5-2), and the vertical baffle (5-2) is located inside the thick-wall member (3) and is surrounded by the respective thick walls.

7. The vehicle lamp according to claim 6, characterized in that: A light-transmitting area is provided on the horizontal plate (5-1), and leather grains (8) are provided on both the front and back surfaces of the light-transmitting area.

8. The vehicle lamp according to claim 1, characterized in that: The number of PCBA circuit boards (6) is 1 to 4, and they are arranged according to the shape of the thick-wall member (3).

9. The vehicle lamp according to claim 1, characterized in that: The headlamp further includes an outer lens (1), a main decorative ring (2), and a lamp housing (7). The main decorative ring (2) is fixedly connected to the inner optical lens (5), the combination formed by the thick-wall member (3) and the assembly is fixedly connected to the lamp housing (7), and the outer lens (1) is fixedly connected to the lamp housing (7).