Shock wave soot blower for boiler
By using a fixed connection soot blowing pipe and soot blower body structure in the boiler shock wave soot blower, and using a slow motor assembly to drive the soot blower to rotate, the problem of seal structure damage caused by the rotating connection is solved, and efficient dust cleaning and energy saving effects are achieved.
Patent Information
- Application Number
- CN202422083076.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the existing boiler shock wave soot blower, the rotating connection between the soot blower pipe and the soot blower body leads to damage to the sealing structure, reducing the quality of the dust removal and increasing energy consumption.
The fixedly connected soot blowing pipe and soot blower body structure are adopted. The soot blower body is driven to rotate through the slow motor assembly to increase the ash cleaning range, while maintaining the gas delivery efficiency unchanged.
It has achieved the increase in the cleanup range without increasing energy consumption, avoiding resource waste and improving the cleanup quality.
Smart Images

Figure CN223137898U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning furnace tubes and flues or chimneys, in particular to a shock wave sootblower for a boiler. Background Art
[0002] The shock wave soot blower, also known as the gas pulse soot blower, is a device that uses gas pulse technology for cleaning. It is widely used in boiler ash removal systems. It is similar to the pulse soot blower, but the gas pulse soot blower focuses more on using gas as a power source, while the pulse soot blower may use acetylene or other combustible gases. Therefore, there are differences in the application scenarios and cleaning effects of the two. When using a shock wave soot blower to clean the boiler, the soot blower is fixedly connected to the outer surface of the boiler, and then the soot blowing pipe extends into the interior of the boiler. The shock wave generated then enters the interior of the boiler through the soot blowing pipe for cleaning.
[0003] At present, in order to increase the cleaning range of the soot blower, the soot blowing pipe is usually connected to the soot blower body through rotation, and then the soot blowing pipe is driven to rotate by a motor, and then the soot blowing pipe outlet extending into the boiler will change direction, thereby increasing the cleaning range. However, because the soot blowing pipe and the soot blower body are rotationally connected, during use, the force generated by the shock wave will push the soot blowing pipe to the side away from the soot blower, and then a gap will appear in the rotational connection between the two, and then the sealing structure will be damaged, which will weaken the impact force ejected through the soot blowing pipe, thereby reducing the cleaning quality of the shock wave soot blower. In order to improve the quality, it is necessary to increase the impact force, and to increase the impact force, it is necessary to increase the use of gas, thereby increasing the energy consumption of the device. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the utility model provides a shock wave sootblowing device for a boiler, which has the function of increasing the soot cleaning range of the device without the need to rotate the sootblowing pipe and the sootblower body, thereby making the connection between the sootblowing pipe and the sootblower body a fixed connection, thereby avoiding unnecessary loss of resources.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a shock wave sootblower for a boiler, comprising a boiler, a base fixedly connected to the lower side of the boiler, a connecting pipe fixedly connected to the left side of the boiler, and the connecting pipe is connected to the interior of the boiler;
[0008] The outer surface of the connecting pipe is fixedly sleeved with a flange. Threaded holes are provided on the flange. A fixing block is arranged on the left side of the flange. Threaded holes are also provided on the fixing block. The fixing block can be adapted to the flange.
[0009] A soot blower body is arranged on the right side of the fixing block. The left side of the soot blower body extends into the interior of the fixing block. A soot blowing pipe is fixedly connected to the right side of the soot blower body. The soot blowing pipe is communicated with the interior of the soot blower body.
[0010] Bolts are arranged in the threaded holes between the flange and the fixing block. Nuts are threadedly connected to the outer surfaces of the bolts. The flange and the fixing block are connected by the bolts and nuts. A rotating mechanism is arranged on the fixing block. The soot blower body can be driven to rotate through the rotating mechanism.
[0011] The rotating mechanism includes a limit tooth groove, a limit gear, a transmission groove, a transmission gear, a speed reduction motor assembly, a first air inlet pipe and a second air inlet pipe.
[0012] Preferably, the limit tooth groove is opened in the interior of the fixing block, and the limit gear is arranged in the limit tooth groove.
[0013] The left side and the right side of the limit gear are respectively rotatably connected to the left wall and the right wall of the limit tooth groove. The right side of the limit gear is fixedly connected to the left side of the soot blower body.
[0014] Preferably, the transmission groove is opened in the interior of the fixing block. The transmission groove is arranged on the front side of the limit tooth groove. The transmission groove is communicated with the interior of the limit tooth groove.
[0015] The transmission gear is arranged in the transmission groove. The left side and the right side of the transmission gear are respectively rotatably connected to the left wall and the right wall of the transmission groove. The transmission gear is meshed with the limit gear.
[0016] Preferably, the speed reduction motor assembly is fixedly connected to the left side of the fixing block. The output end of the speed reduction motor assembly is fixedly connected with a transmission shaft.
[0017] The right end of the transmission shaft rotatably extends into the interior of the soot blower body. The right end of the transmission shaft rotatably extends into the interior of the transmission groove.
[0018] Preferably, the right end of the transmission shaft is fixedly connected to the left side of the transmission gear. The first air inlet pipe is arranged on the left side of the fixing block.
[0019] The right end of the first air inlet pipe extends into the interior of the fixing block. The right end of the first air inlet pipe extends past the limit gear.
[0020] Preferably, the right end of the first air inlet pipe is fixedly connected to the left side of the soot blower body. The interior of the first air inlet pipe is communicated with the interior of the soot blower body. The second air inlet pipe is rotatably connected to the left end of the first air inlet pipe.
[0021] (III) Beneficial effects
[0022] Compared with the prior art, the utility model provides a shock wave sootblowing device for a boiler, which has the following beneficial effects:
[0023] (1) The shock wave sootblowing device for the boiler starts the slow-speed motor assembly, and then the slow-speed motor assembly starts to transmit power from the output end, driving the transmission shaft to rotate, the transmission shaft drives the transmission gear to rotate synchronously, the transmission gear drives the meshing limit gear to rotate, the limit gear drives the sootblower body to rotate synchronously, the sootblower body drives the sootblowing pipe to rotate synchronously, and then the nozzle direction of the sootblowing pipe will change, thereby increasing the soot cleaning range. At this time, the fixed connection between the sootblower body and the sootblowing pipe avoids the waste of impact force. In this way, the function of the soot cleaning range of the device can be increased without rotating the sootblowing pipe and the sootblower body, thereby making the connection between the sootblowing pipe and the sootblower body a fixed connection, thereby avoiding unnecessary loss of resources.
[0024] (2) The boiler uses a shock wave sootblower device. When the sootblower body rotates, the first air inlet duct will be driven to rotate synchronously. However, because the second air inlet duct is rotatably connected to the first air inlet duct, the rotation of the sootblower body will not affect the efficiency of the first air inlet duct and the second air inlet duct in transporting fuel gas to the interior of the sootblower body. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the structure of a shock wave sootblowing device for a boiler according to the utility model;
[0026] Figure 2 This is a schematic diagram of the connection structure of the boiler of the utility model;
[0027] Figure 3 This is a schematic diagram of the connection structure of the fixed block of the utility model;
[0028] Figure 4 This is a schematic diagram of the cross-sectional connection structure of the fixed block of the utility model.
[0029] In the figure: 1. boiler; 2. base; 3. connecting pipe; 4. flange; 5. fixing block; 6. soot blower body; 7. soot blowing pipe; 8. bolt; 9. nut; 10. limit tooth groove; 11. limit gear; 12. transmission groove; 13. transmission gear; 14. retarder motor assembly; 15. transmission shaft; 16. first air intake pipe; 17. second air intake pipe. DETAILED DESCRIPTION
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the protection scope of the present utility model.
[0031] Please refer to Figures 1 to 4 , the present utility model provides a new technical solution: a shock wave sootblowing device for boilers, including a boiler 1, a base 2 is fixedly connected to the lower side of the boiler 1, a connecting pipe 3 is fixedly connected to the left side of the boiler 1, the connecting pipe 3 is communicated with the inside of the boiler 1, a flange 4 is fixedly sleeved on the outer surface of the connecting pipe 3, threaded holes are formed in the flange 4, a fixing block 5 is arranged on the left side of the flange 4, threaded holes are also formed in the fixing block 5, the fixing block 5 can be adapted to the flange 4, a sootblower body 6 is arranged on the right side of the fixing block 5, the left side of the sootblower body 6 extends into the inside of the fixing block 5, a sootblowing pipe 7 is fixedly connected to the right side of the sootblower body 6, the sootblowing pipe 7 is communicated with the inside of the sootblower body 6, both the sootblower body 6 and the sootblowing pipe 7 are existing structures, so no further explanation will be given. Bolts 8 are arranged in the threaded holes between the flange 4 and the fixing block 5, nuts 9 are threadedly connected to the outer surfaces of the bolts 8, and the flange 4 and the fixing block 5 are connected by the bolts 8 and the nuts 9. A rotating mechanism is arranged on the fixing block 5, and the sootblower body 6 can be driven to rotate through the rotating mechanism. The rotating mechanism includes a limit tooth groove 10, a limit gear 11, a transmission groove 12, a transmission gear 13, a speed reduction motor assembly 14, a first intake pipe 16 and a second intake pipe 17.
[0032] Further, the limit tooth groove 10 is formed inside the fixed block 5, the limit gear 11 is arranged inside the limit tooth groove 10, the left and right sides of the limit gear 11 are respectively rotationally connected to the left and right walls of the limit tooth groove 10, the right side of the limit gear 11 is fixedly connected to the left side of the soot blower body 6, the transmission groove 12 is formed inside the fixed block 5, the transmission groove 12 is arranged on the front side of the limit tooth groove 10, the transmission groove 12 communicates with the inside of the limit tooth groove 10, the transmission gear 13 is arranged inside the transmission groove 12, the left and right sides of the transmission gear 13 are respectively rotationally connected to the left and right walls of the transmission groove 12, the transmission gear 13 is meshed with the limit gear 11, the speed reduction motor assembly 14 is fixedly connected to the left side of the fixed block 5, the output end of the speed reduction motor assembly 14 is fixedly connected with a transmission shaft 15, the right end of the transmission shaft 15 rotates and extends into the inside of the soot blower body 6, the right end of the transmission shaft 15 rotates and extends into the inside of the transmission groove 12, the right end of the transmission shaft 15 is fixedly connected to the left side of the transmission gear 13, the first air inlet pipe 16 is arranged on the left side of the fixed block 5, the right end of the first air inlet pipe 16 extends into the inside of the fixed block 5, the right end of the first air inlet pipe 16 extends past the limit gear 11, the right end of the first air inlet pipe 16 is fixedly connected to the left side of the soot blower body 6, the inside of the first air inlet pipe 16 communicates with the inside of the soot blower body 6, the second air inlet pipe 17 is rotationally connected to the left end of the first air inlet pipe 16, and the rotational connection between the second air inlet pipe 17 and the first air inlet pipe 16 is an existing connection structure, so no more explanation is given.
[0033] Furthermore, when it is necessary to clean the interior of the boiler 1, the staff will first disassemble the pipes, covers and the like connected to the flange 4, and then align the sootblower body 6 and the sootblowing pipe 7 with the connecting pipe 3 and extend them into the interior of the boiler 1, so that the fixing block 5 will contact the flange 4, and then rotate the fixing block 5 to align the threaded holes on the flange 4 and the fixing block 5, and then connect the flange 4 and the fixing block 5 through the bolts 8 and the nuts 9, and then send gas into the interior of the sootblower body 6 through the second air inlet pipe 17 and the first air inlet pipe 16, and then ignite the gas to generate a shock wave, and then the shock wave is transmitted through the sootblowing pipe 7, and then it will impact the internal dust of the boiler 1, so that the dust on the inner wall of the boiler 1 falls off, and at the same time start the retarder motor assembly 14, and then the retarder motor assembly 14 starts to transmit power from the output end, driving the transmission shaft 15 to rotate, and the transmission shaft 15 drives the transmission gear 13 to rotate synchronously, The transmission gear 13 drives the meshing limit gear 11 to rotate, and the limit gear 11 drives the soot blower body 6 to rotate synchronously, and the soot blower body 6 drives the soot blowing pipe 7 to rotate synchronously, and then the nozzle direction of the soot blowing pipe 7 will change, thereby increasing the soot cleaning range. At this time, the fixed connection between the soot blower body 6 and the soot blowing pipe 7 avoids the waste of impact force. At the same time, when the soot blower body 6 rotates, it will drive the first air intake pipe 16 to rotate synchronously. However, because the second air intake pipe 17 is rotatably connected to the first air intake pipe 16, the rotation of the soot blower body 6 will not affect the efficiency of the first air intake pipe 16 and the second air intake pipe 17 to transport gas to the inside of the soot blower body 6. In this way, the function of the soot cleaning range of the device can be increased without the soot blowing pipe 7 being rotatably connected to the soot blower body 6, thereby making the connection between the soot blowing pipe 7 and the soot blower body 6 a fixed connection, thereby avoiding unnecessary loss of resources.
[0034] Working principle: When it is necessary to clean the ash inside the boiler 1, the staff first remove the pipes, covers, etc. connected to the flange 4. Then, the soot blower body 6 and the soot blowing pipe 7 are aligned with the connecting pipe 3 and extended into the boiler 1. Then, the fixing block 5 will contact the flange 4. Then, rotate the fixing block 5 to align the threaded holes on the flange 4 and the fixing block 5. Then, connect the flange 4 and the fixing block 5 through the bolt 8 and the nut 9. Then, send gas into the soot blower body 6 through the second intake pipe 17 and the first intake pipe 16. Then, ignite the gas to generate a shock wave. Then, the shock wave is transmitted through the soot blowing pipe 7. Then, it will impact the dust inside the boiler 1. Then, the dust on the inner wall of the boiler 1 will fall off. At the same time, start the speed reduction motor assembly 14. Then, the speed reduction motor assembly 14 starts to transmit power from the output end, drives the transmission shaft 15 to rotate. The transmission shaft 15 drives the transmission gear 13 to rotate synchronously. The transmission gear 13 drives the engaged limit gear 11 to rotate. The limit gear 11 drives the soot blower body 6 to rotate synchronously. The soot blower body 6 drives the soot blowing pipe 7 to rotate synchronously. Then, the orientation of the nozzle of the soot blowing pipe 7 will change. Then, the ash cleaning range can be increased. At this time, the fixed connection between the soot blower body 6 and the soot blowing pipe 7 avoids the waste of impact force. At the same time, when the soot blower body 6 rotates, it will drive the first intake pipe 16 to rotate synchronously. However, because the second intake pipe 17 and the first intake pipe 16 are rotatably connected, the rotation of the soot blower body 6 will not affect the efficiency of the first intake pipe 16 and the second intake pipe 17 in delivering gas to the inside of the soot blower body 6.
[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Shock sootblowing device for boilers, comprising a boiler (1), a base (2) fixedly connected to the lower side of the boiler (1), a connecting pipe (3) fixedly connected to the left side of the boiler (1), and the connecting pipe (3) communicating with the interior of the boiler (1); A flange (4) is fixedly sleeved on the outer surface of the connecting pipe (3), threaded holes are provided on the flange (4), a fixing block (5) is arranged on the left side of the flange (4), threaded holes are also provided on the fixing block (5), and the fixing block (5) can be adapted to the flange (4); A sootblower body (6) is arranged on the right side of the fixing block (5), the left side of the sootblower body (6) extends into the interior of the fixing block (5), a sootblowing pipe (7) is fixedly connected to the right side of the sootblower body (6), and the sootblowing pipe (7) communicates with the interior of the sootblower body (6); A bolt (8) is arranged in the threaded hole between the flange plate (4) and the fixing block (5), and a nut (9) is threadedly connected to the outer surface of the bolt (8). The flange plate (4) and the fixing block (5) are connected by the bolt (8) and the nut (9), and the characteristics are as follows: A rotating mechanism is arranged on the fixing block (5), and the sootblower body (6) can be driven to rotate through the rotating mechanism; The rotating mechanism includes a limit tooth groove (10), a limit gear (11), a transmission groove (12), a transmission gear (13), a speed-reducing motor assembly (14), a first intake pipe (16) and a second intake pipe (17).
2. The shock wave soot blower for boilers according to claim 1, characterized in that: The limit tooth groove (10) is opened in the interior of the fixing block (5), and the limit gear (11) is arranged in the limit tooth groove (10); The left and right sides of the limit gear (11) are respectively rotatably connected to the left and right walls of the limit tooth groove (10), and the right side of the limit gear (11) is fixedly connected to the left side of the sootblower body (6).
3. The shock wave soot blower for boilers according to claim 1, characterized in that: The transmission groove (12) is opened in the interior of the fixing block (5), the transmission groove (12) is arranged in front of the limit tooth groove (10), and the transmission groove (12) communicates with the interior of the limit tooth groove (10); The transmission gear (13) is arranged in the transmission groove (12), the left and right sides of the transmission gear (13) are respectively rotatably connected to the left and right walls of the transmission groove (12), and the transmission gear (13) is meshed with the limit gear (11).
4. The shock wave soot blower for boilers according to claim 1, characterized in that: The speed-reducing motor assembly (14) is fixedly connected to the left side of the fixing block (5), and a transmission shaft (15) is fixedly connected to the output end of the speed-reducing motor assembly (14); The right end of the transmission shaft (15) rotatably extends into the interior of the sootblower body (6), and the right end of the transmission shaft (15) rotatably extends into the interior of the transmission groove (12).
5. The shock wave soot blower for boilers according to claim 4, characterized in that: The right end of the transmission shaft (15) is fixedly connected to the left side of the transmission gear (13), the first intake pipe (16) is arranged on the left side of the fixing block (5); The right end of the first intake pipe (16) extends into the interior of the fixing block (5), and the right end of the first intake pipe (16) extends past the limit gear (11).
6. The shock wave soot blower for boilers according to claim 5, characterized in that: The right end of the first intake pipe (16) is fixedly connected to the left side of the sootblower body (6), the interior of the first intake pipe (16) communicates with the interior of the sootblower body (6), and the second intake pipe (17) is rotatably connected to the left end of the first intake pipe (16).