Empty bottle leak detection device for detergent production

By setting the switching components and multiple tightening heads on the leak measurement device, the problem of manually replacing the test head in the prior art is solved, and the leakage measurement of dishwashing liquid empty bottles with different bottle mouth diameters is achieved, which improves efficiency and automation.

CN223138890UActive Publication Date: 2025-07-22MENGCHENG COUNTY CUNSHENG CLEANING APPLIANCES CO LTD
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Patent Information

Application Number
CN202422458998.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-07-22
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The existing leak measurement device cannot automatically adapt to the empty bottle mouth of different sizes of dishwashing detergent, and needs to manually replace the test head, which is inefficient.

Method used

A leak measurement device with switching components is designed, and the automatic adaptation of different bottle opening diameters is achieved through automatic switching of multiple tightening heads. The Z-axis linear motor and electric push rod are used to drive the tightening head to rotate to achieve automatic leak measurement.

Benefits of technology

It realizes the leakage measurement of empty bottles of dishwashing liquid that can adapt to multiple bottle diameters without manual operation, improving efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an empty bottle leak hunting device for detergent production, and relates to the field of leak hunting devices.According to the empty bottle leak hunting device for detergent production, a plurality of abutting heads are arranged, and abutting discs of the abutting heads are different in diameter, so that when bottle openings of to-be-detected detergent empty bottles conveyed on a conveying frame are directly changed, the bottle openings of the to-be-detected detergent empty bottles are directly changed; the multiple abutting heads can be driven to rotate and switch through the switching assembly, the abutting heads corresponding to the bottle opening diameters of the to-be-detected empty detergent bottles are automatically switched to perform leakage detection work, so that the leakage detection device can complete leakage detection work of the empty detergent bottles with various bottle opening diameters, manual operation is not needed for replacement work of the abutting heads, and the leakage detection efficiency is improved. The manpower is greatly saved, and the efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of leak detection devices, in particular to an empty bottle leak detection device for dishwashing liquid production. Background Art

[0002] Before filling the dishwashing liquid, it is necessary to conduct a leak test on the empty bottles for containing the dishwashing liquid to ensure that there is no liquid leakage after filling.

[0003] Since only one test head is provided on the leak detection device in the prior art and it can only match and detect the empty dishwashing liquid bottles with a single-size bottle mouth, when the sizes of the empty dishwashing liquid bottles conveyed by the conveyor line change and the bottle mouth diameters change, it is necessary to manually replace the test head on the leak detection device, and it is impossible to automatically adjust the test head according to the change of the bottle mouth size of the empty dishwashing liquid bottles to be leak-tested. Content of the Utility Model

[0004] In order to make up for the deficiencies of the prior art problems, the purpose of the utility model is to provide an empty bottle leak detection device for dishwashing liquid production that can automatically switch the pressing heads, so as to be able to complete the leak detection work of the empty dishwashing liquid bottles with bottle mouths of various different diameters.

[0005] In order to solve the prior art problems, the technical solution of the utility model is as follows:

[0006] An empty bottle leak detection device for dishwashing liquid production includes a conveying frame. One side of the conveying frame is provided with a support frame. The top of the support frame is fixed with a Z-axis linear motor. The moving end of the Z-axis linear motor is fixed with a mounting member. An air delivery pipe is fixed on the mounting member. A switching component is installed on the mounting member. A plurality of pressing heads are equiangularly and spacedly installed on the switching component. The switching component is used to drive the plurality of pressing heads to rotate so as to switch different pressing heads to be communicated with the air delivery pipe.

[0007] Preferably, the switching component includes a main shaft rotatably connected to the mounting member through a bearing. One end of the main shaft away from the Z-axis linear motor is slidably connected with a carrier plate. The plurality of pressing heads are equiangularly and spacedly fixed on the carrier plate. A sliding component for driving the carrier plate to slide is fixed on the outer wall of the main shaft. One end of the main shaft close to the mounting member is fixed with a sprocket wheel. A motor is fixed on the mounting member. The extending end of the motor is fixed with a driving wheel. The driving wheel is matched with the sprocket wheel.

[0008] Preferably, the sliding component includes an electric push rod fixed on the outer wall of the main shaft. The extending end of the electric push rod is fixed with the outer wall of the carrier plate.

[0009] Preferably, the pressing head includes a communicating pipe fixed to the bearing disc, a pressing disc fixed to the end of the communicating pipe away from the gas transmission pipeline, and a pressing ring fixed to the end of the communicating pipe close to the gas transmission pipeline. One end of the communicating pipe close to the pressing ring is matched with the gas transmission pipeline.

[0010] Preferably, a rubber sealing gasket is fixed to the side of the pressing disc away from the communicating pipe.

[0011] Preferably, a support sleeve is fixed to the outer wall of the mounting member on the side away from the bearing disc, and the main shaft is rotationally connected to the inner wall of the support sleeve through a bearing.

[0012] Compared with the prior art, the advantages of the present utility model are as follows:

[0013] By arranging a plurality of pressing heads in the present utility model, the diameters of the pressing discs of each pressing head are different. When the diameter of the mouth of the empty detergent bottle to be detected conveyed on the conveying rack changes, the plurality of pressing heads can be driven to rotate and switch through the switching component, and the pressing head corresponding to the diameter of the mouth of the empty detergent bottle to be detected can be automatically switched for leak detection work. Thus, the leak detection device can complete the leak detection work of empty detergent bottles with various different mouth diameters, and the replacement work of the pressing heads does not need to be operated manually, greatly saving manpower and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the structure at the moving end position of the present invention.

[0016] Figure 3 It is a schematic diagram of the pressing head structure of the present invention.

[0017] Figure 4 It is a schematic diagram of the switching component structure of the present invention.

[0018] Figure 5 It is a schematic diagram of the position of the electric push rod of the present invention.

[0019] Figure 6 It is a schematic diagram of the structure of the second embodiment of the present invention.

[0020] Reference numerals: 1, conveying rack; 2, support frame; 3, Z-axis linear motor; 31, moving end; 4, mounting member; 5, gas transmission pipeline; 6, switching component; 61, main shaft; 62, bearing disc; 63, electric push rod; 64, grooved wheel; 65, motor; 66, driving wheel; 7, pressing head; 71, communicating pipe; 72, pressing disc; 73, pressing ring; 8, rubber sealing gasket; 9, support sleeve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] For example, see Figures 1 to 5 The present embodiment provides an empty bottle leak detection device for detergent production, comprising a conveyor frame 1, a support frame 2 is provided on one side of the conveyor frame 1, a Z-axis linear motor 3 is fixed on the top of the support frame 2, a mounting member 4 is fixed to the moving end 31 of the Z-axis linear motor 3, a gas pipeline 5 is fixed on the mounting member 4, a switching component 6 is installed on the mounting member 4, and eight abutting heads 7 are installed on the switching component 6 at equal angles;

[0023] When leak detection is performed, the empty detergent bottle to be tested is transported by the conveyor rack 1. The structure of the conveyor rack 1 is prior art and will not be described in detail again.

[0024] The switching assembly 6 includes a main shaft 61 rotatably connected to the mounting member 4 through a bearing, an end of the main shaft 61 away from the Z-axis linear motor 3 is slidably connected to a carrier plate 62, eight abutting heads 7 are fixed on the carrier plate 62 at equal angles, the abutting heads 7 include a connecting pipe 71 fixed to the carrier plate 62, a abutting plate 72 fixed to the end of the connecting pipe 71 away from the gas pipeline 5, and a abutting ring 73 fixed to the end of the connecting pipe 71 close to the gas pipeline 5, one end of the connecting pipe 71 close to the abutting ring 73 cooperates with the gas pipeline 5, a rubber sealing gasket 8 is fixed to the side of the abutting plate 72 away from the connecting pipe 71, a groove wheel 64 is fixed to the end of the main shaft 61 close to the mounting member 4, a motor 65 is fixed to the mounting member 4, a driving wheel 66 is fixed to the protruding end of the motor 65, and the driving wheel 66 cooperates with the groove wheel 64, an electric push rod 63 is fixed to the outer wall of the main shaft 61, and the protruding end of the electric push rod 63 is fixed to the outer wall of the bearing plate 62;

[0025] Before leak detection, the switching assembly 6 needs to be operated to ensure that a pressing head 7 matching the diameter of the mouth of the empty detergent bottle to be tested is rotated and switched to face directly downward;

[0026] The specific switching process is as follows. First, the electric push rod 63 is driven to extend, pushing the bearing plate 62 to slide on the main shaft 61 away from the motor 65, so that the end of the connecting pipe 71 can be pulled out from the end of the gas transmission pipeline 5, and the tightening ring 73 is separated from the end of the gas transmission pipeline 5. Then, the motor 65 is driven to rotate, driving the driving wheel 66 to rotate. Each time the driving wheel 66 rotates one circle, the grooved wheel 64 is driven to rotate 45 degrees until a required tightening head 7 rotates to face the top surface of the conveying rack 1 directly below, completing the switching work. Then, the electric push rod 63 is driven to contract, pulling the bearing plate 62 to slide on the main shaft 61, so that the end of the gas transmission pipeline 5 of a required tightening head 7 is inserted into the end of the gas transmission pipeline 5 to communicate with the gas transmission pipeline 5, and the tightening ring 73 of a required tightening head 7 is tightened against the end of the gas transmission pipeline 5;

[0027] Before the detection work, an air pump device is set up, and the air outlet end of the air pump device is connected to the air inlet end of the gas transmission pipeline 5. During the detection, when the empty bottle to be tested is conveyed by the conveying rack 1 to directly below a required tightening head 7, the Z-axis linear motor 3 drives the mounting member 4 to descend, so that the tightening plate 72 facing the empty bottle descends to press the rubber sealing washer 8 against the mouth of the empty bottle to be tested. Subsequently, the air pump device pumps air, and the gas enters the gas transmission pipeline 5, then enters the connecting pipe 71, and then enters the empty bottle for leak detection.

[0028] In summary, a plurality of tightening heads 7 with modular design are adopted, and each tightening head 7 is equipped with tightening plates 72 with different diameters. The sizes of these tightening plates 72 are precisely matched with the specifications of the mouths of various common dishwashing liquid empty bottles on the market. The switching component 6 is integrated in the device, and this component can automatically and accurately drive the corresponding tightening head 7 to rotate to the working position according to the real-time size change of the mouth of the dishwashing liquid empty bottle on the conveyor belt. This design realizes a high degree of automation in the leak detection process, and there is no need to manually replace the tightening head 7 to adapt to dishwashing liquid empty bottles with different mouth diameters.

[0029] Embodiment 2, please refer to Figure 6 , this embodiment provides a further technical solution based on Embodiment 1. A support sleeve 9 is fixed on the outer wall of the mounting member 4 away from the bearing plate 62, and the main shaft 61 is rotatably connected to the inner wall of the support sleeve 9 through a bearing, which can improve the connection stability of the main shaft 61.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An empty bottle leak detection device for dishwashing liquid production, including a conveying rack (1), a support frame (2) is arranged on one side of the conveying rack (1), and a Z-axis linear motor (3) is fixed on the top of the support frame (2), characterized in that, The moving end (31) of the Z-axis linear motor (3) is fixed with a mounting member (4). A gas transmission pipeline (5) is fixed on the mounting member (4). A switching assembly (6) is mounted on the mounting member (4). A number of abutting heads (7) are mounted on the switching assembly (6) at equal angular intervals. The switching assembly (6) is used to drive the number of abutting heads (7) to rotate so as to switch different abutting heads (7) to communicate with the gas transmission pipeline (5).

2. The leak detection device for empty bottles used in the production of dishwashing liquid according to claim 1, characterized in that, The switching assembly (6) includes a main shaft (61) rotatably connected to the mounting member (4) through a bearing. A bearing plate (62) is slidably connected to one end of the main shaft (61) away from the Z-axis linear motor (3). The number of abutting heads (7) are fixed on the bearing plate (62) at equal angular intervals. A sliding assembly for driving the bearing plate (62) to slide is fixed on the outer wall of the main shaft (61). A sprocket (64) is fixed to one end of the main shaft (61) close to the mounting member (4). A motor (65) is fixed on the mounting member (4). A driving wheel (66) is fixed to the extending end of the motor (65). The driving wheel (66) is engaged with the sprocket (64).

3. The leak detection device for empty bottles used in the production of dishwashing liquid according to claim 2, wherein, The sliding assembly includes an electric push rod (63) fixed on the outer wall of the main shaft (61). The extending end of the electric push rod (63) is fixed to the outer wall of the bearing plate (62).

4. The leak detection device for empty bottles used in the production of dishwashing liquid according to claim 2, wherein The abutting head (7) includes a communicating pipe (71) fixed to the bearing plate (62), an abutting plate (72) fixed to one end of the communicating pipe (71) away from the gas transmission pipeline (5), and an abutting ring (73) fixed to one end of the communicating pipe (71) close to the gas transmission pipeline (5). One end of the communicating pipe (71) close to the abutting ring (73) is engaged with the gas transmission pipeline (5).

5. The leak detection device for empty bottles used in the production of dishwashing liquid according to claim 4, characterized in that, A rubber sealing gasket (8) is fixed to one side of the abutting plate (72) away from the communicating pipe (71).

6. The leak detection device for empty bottles used in the production of dishwashing liquid according to claim 2, wherein, A support sleeve (9) is fixed to the outer wall of one side of the mounting member (4) away from the bearing plate (62). The main shaft (61) is rotatably connected to the inner wall of the support sleeve (9) through a bearing.