Water-cooled motor shell detection device for motor production

By designing an automated water-cooled motor housing detection device, high-precision flowmeters and pressure sensors can achieve fast and accurate leakage detection, solving the problems of low efficiency and poor accuracy of traditional detection methods, and improving production efficiency and product quality.

CN223138916UActive Publication Date: 2025-07-22JIANGSU RONGYIDA TEMPERATURE CONTROL TECH CO LTD
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Patent Information

Application Number
CN202422014845.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-22
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The shell detection method of traditional water-cooled motors is inefficient, manual inspection is susceptible to operator fatigue, and the accuracy is difficult to guarantee. Simple stress tests may miss detection of minor defects, which cannot meet the needs of modern efficient and precise production.

Method used

An automated detection device including an operating table, base, conveyor belt, slide rail, motor, bidirectional screw, slider, limit block, water pump, water storage tank, flowmeter and digital display screen is designed. The water flow and pressure difference is monitored in real time through high-precision flowmeter and pressure sensor to achieve fast and accurate leakage detection.

Benefits of technology

Improve inspection efficiency, reduce human errors, ensure product quality, modular design reduces maintenance costs, and enhances device adaptability and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motor shell detection, and discloses a water-cooled motor shell detection device for motor production, which comprises an operation table, a base, a connecting piece, a clamping plate, an anti-skid pad, a water pump, a water storage tank, a water outlet interface, a water return interface, a flow meter and a digital display screen, the motor serves as a power source to drive the two-way lead screw to achieve accurate component position adjustment, the two-way lead screw rotates to adjust the position of the sliding block, accurate component positioning is achieved, the sliding block is connected with various movable assemblies, and the adjusting and positioning functions are supported. The water-cooled motor shell detection device for motor production has the advantage of accurately and quickly detecting leakage, can monitor water flow and pressure difference in real time through the high-precision flow meter and the pressure sensor, and ensures that any tiny leakage can be quickly found in the production process, so that the product quality is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor housing detection, and particularly relates to a water-cooled motor housing detection device for motor production. Background Art

[0002] A water-cooled motor is a motor that uses a water circulation system for heat dissipation and is suitable for application scenarios that require high power output and efficient heat dissipation, such as large industrial equipment and electric vehicles. During the production of such motors, it is particularly important to detect the sealing performance and structural integrity of the water-cooled motor housing to ensure effective heat exchange without leakage during actual use.

[0003] Traditional detection methods usually rely on manual visual inspection or simple pressure tests, and these methods have certain limitations: manual detection is inefficient, easily affected by operator fatigue, and it is difficult to guarantee accuracy. Simple pressure tests may miss small cracks or insignificant defects and cannot meet the requirements of modern high-efficiency and precise production. Content of the Utility Model

[0004] The purpose of the utility model is to provide a water-cooled motor housing detection device for motor production to solve the problem of low efficiency of traditional water-cooled motor housing detection methods mentioned in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A water-cooled motor housing detection device for motor production, which includes an operation table, a base, a first conveyor belt, a second conveyor belt, a slide rail, a motor, a bidirectional lead screw, sliders, limit blocks, gaskets, support rods, connectors, clamping plates, anti-slip pads, a water pump, a water storage tank, a water outlet interface, a water return interface, a flow meter, and a digital display screen. The front and rear ends of the operation table are provided with bases, the upper ends of the bases are provided with a first conveyor belt, the front side of the first conveyor belt is provided with a second conveyor belt, the upper end of the operation table is provided with a slide rail, the right end of the operation table is provided with a motor, and the motor is provided with a bidirectional lead screw. Two sliders are penetrated through the bidirectional lead screw. The operation table provides a stable working platform for the device, supports the installation and operation of other components. The base is used to support the operation table and the conveyor belts, providing the stability of the overall structure. The first conveyor belt and the second conveyor belt are responsible for smoothly transporting the motor housing to be detected to the detection position. The slide rail allows the components cooperating with it to move smoothly along the set path. The motor serves as a power source to drive the bidirectional lead screw to achieve precise adjustment of the component position. The bidirectional lead screw adjusts the position of the sliders by rotation to achieve precise positioning of the components. The sliders are connected to various movable components to support the adjustment and positioning functions.

[0006] Preferably, a limit block is provided near the middle position on the upper side of the bidirectional lead screw, and a gasket is provided at the upper end of the slider. The limit block is used to limit the movement range of the slider to prevent excessive displacement, and the gasket is used to fill or isolate the gaps between components, reducing wear and vibration.

[0007] Preferably, a support rod is provided at the upper end of the gasket, and a connecting piece is provided at the upper end of the support rod. The support rod is used to connect and support other structures or components, enhancing the stability of the structure, and the connecting piece is used to fix or connect two or more components to maintain their relative positions.

[0008] Preferably, a clamping plate is provided at the left end of the connecting piece, and an anti-slip pad is provided on the inner side of the clamping plate. The clamping plate is used to fix or clamp parts to ensure their stability during the detection process, and the anti-slip pad increases friction to prevent the device from sliding during operation.

[0009] Preferably, a water pump is provided at the left end of the base, and a water storage tank is provided at the lower end of the water pump. The water pump is used to pump water and push the water flow through the detection system, and the water storage tank is used to store the water source for detection to ensure the continuity of the water flow during the detection process.

[0010] Preferably, a water outlet interface is provided at the right end of the water pump, and a digital display screen is provided at the upper end of the water pump. The water outlet interface and the water return interface are responsible for the input and return of the water flow and are key parts of the detection circulation system.

[0011] Preferably, a water return interface is provided on the left side of the water outlet interface, and a flow meter is provided inside the water outlet interface and the water return interface. The flow meter is used to monitor the water volume flowing through the motor housing to detect possible leaks or pressure differences.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] 1. The water-cooled motor housing detection device for motor production has the advantage of accurately and quickly detecting leaks. Through high-precision flow meters and pressure sensors, the water flow rate and pressure differences can be monitored in real time to ensure that any tiny leak can be quickly detected during the production process, thus guaranteeing product quality.

[0014] 2. The water-cooled motor housing detection device for motor production has a high degree of system automation. The automatic conveying and automatic detection functions greatly reduce the manpower requirement, improve the detection efficiency, and reduce human errors.

[0015] 3. The modular design of the water-cooled motor housing detection device for motor production makes maintenance and upgrading more convenient. Each component such as the motor, slider, conveyor belt, etc. is easy to replace, reducing the maintenance cost, enhancing the adaptability of the device, and the reliability of long-term operation. Description of the Drawings

[0016] Figure 1 Schematic diagram of the three-dimensional structure of the detection device for the water-cooled motor housing of the present utility model;

[0017] Figure 2 Schematic diagram of the sectional structure of the detection device for the water-cooled motor housing of the present utility model;

[0018] Figure 3 For the present utility model Figure 1 Enlarged view of A in;

[0019] Figure 4 Schematic diagram of the fixture structure of the present utility model.

[0020] In the figure: 1, operating table; 2, base; 3, first conveyor belt; 4, second conveyor belt; 5, slide rail; 6, motor; 7, bidirectional lead screw; 8, slider; 9, limit block; 10, gasket; 11, support rod; 12, connecting piece; 13, clamping plate; 14, anti-slip pad; 15, water pump; 16, water storage tank; 17, water outlet interface; 18, water return interface; 19, flow meter; 20, digital display screen. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1 - 4, the present utility model provides a technical solution: a water-cooled motor housing detection device for motor production. The water-cooled motor housing detection device for motor production includes an operation table 1, a base 2, a first conveyor belt 3, a second conveyor belt 4, a slide rail 5, a motor 6, a bidirectional lead screw 7, a slider 8, a limit block 9, a gasket 10, a support rod 11, a connecting piece 12, a clamping plate 13, an anti-slip pad 14, a water pump 15, a water storage tank 16, a water outlet interface 17, a water return interface 18, a flow meter 19, and a digital display screen 20. At the front and rear ends of the operation table 1, there are bases 2. At the upper end of the base 2, there is a first conveyor belt 3. In front of the first conveyor belt 3, there is a second conveyor belt 4. At the upper end of the operation table 1, there is a slide rail 5. At the right end of the operation table 1, there is a motor 6. On the motor 6, there is a bidirectional lead screw 7. Through the bidirectional lead screw 7, there are two sliders 8 penetrating. The operation table 1 provides a stable working platform for the entire device, supporting the installation and operation of other components. The base 2 provides the stability of the overall structure, supporting the operation table 1 and other components. The first conveyor belt 3 and the second conveyor belt 4 are responsible for smoothly transporting the motor housing to be detected to the detection position. The slide rail 5 enables the components cooperating with it to move smoothly along the set path. The motor 6 is the power source, driving the bidirectional lead screw 7 to rotate. The bidirectional lead screw 7 adjusts the position of the slider 8 to achieve precise positioning of the components. The slider 8 connects and supports various movable components.

[0023] Near the middle position on the upper side of the bidirectional lead screw 7, there is a limit block 9. At the upper end of the slider 8, there is a gasket 10. At the upper end of the gasket 10, there is a support rod 11. At the upper end of the support rod 11, there is a connecting piece 12. At the left end of the connecting piece 12, there is a clamping plate 13. Inside the clamping plate 13, there is an anti-slip pad 14. The limit block 9 restricts the movement range of the slider 8, preventing excessive displacement. The gasket 10 is used to fill or isolate the gaps between components, reducing wear and vibration. The support rod 11 connects and supports other structures or components, enhancing the stability of the structure. The connecting piece 12 fixes or connects two or more components to maintain their relative positions. The clamping plate 13 is used to fix or clamp parts to ensure their stability during the detection process. The anti-slip pad 14 increases the friction force to prevent the device from sliding during operation.

[0024] At the left end of the base 2, there is a water pump 15. At the lower end of the water pump 15, there is a water storage tank 16. At the right end of the water pump 15, there is a water outlet interface 17. At the upper end of the water pump 15, there is a digital display screen 20. On the left side of the water outlet interface 17, there is a water return interface 18. Inside the water outlet interface 17 and the water return interface 18, there is a flow meter 19. The water pump 15 pumps water and pushes the water flow through the detection system. The water storage tank 16 stores the water source for detection. The water outlet interface 17 and the water return interface 18 are responsible for the input and return of the water flow, which are the key parts of the detection circulation system. The flow meter 19 monitors the water volume flowing through the motor housing, detecting possible leaks or pressure differences. The digital display screen 20 displays the detection data and results, providing an intuitive operation interface and feedback information.

[0025] Working principle: The working principle of this water-cooled motor housing detection device involves the coordinated operation of multiple steps and components. First, the motor to be tested is transported to the detection position on the operation table 1 by the first conveyor belt 3. The motor 6 is started, driving the bidirectional lead screw 7 to rotate, causing two sliders 8 to move towards the center along the bidirectional lead screw 7, thereby fixing the motor in place. The gasket 10 and support rod 11 on the slider 8 cooperate with the clamping plate 13 and anti-slip pad 14 to ensure the motor is stably fixed during the detection process. The water pump 15 extracts water from the water storage tank 16 and transports it through the water outlet interface 17 into the motor for circulation, simulating the water-cooling effect under the actual operating state of the motor. The used water returns to the water storage tank 16 through the water return interface 18, forming a closed-loop water circulation. The flowmeter 19 is installed in the water outlet 17 and the water return interface 18 to monitor the flow rate and pressure of the incoming and outgoing water in real time. The data is displayed on the digital display screen 20. By comparing the pressure difference between the incoming and outgoing water, the sealing performance of the motor housing can be judged. If the pressure difference shows an abnormality, there may be a leak, and further inspection and repair are required at this time. The function of the limit block 9 is to ensure that the slider 8 does not move excessively, preventing accidents during the operation. The design of the entire device allows for the rapid and accurate evaluation of the waterproof performance of the motor housing, ensuring the reliability and safety of the motor in actual use.

[0026] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than limiting the protection scope of the present invention. Any simple modification or equivalent replacement made by those of ordinary skill in the art to the technical solution of the present invention does not depart from the essence and scope of the technical solution of the present invention.

Claims

1. A water-cooled motor housing detection device for motor production, the water-cooled motor housing detection device for motor production comprising an operation table (1), a base (2) and a first conveyor belt (3), characterized in that: The front and rear ends of the operating table (1) are provided with bases (2). The upper ends of the bases (2) are provided with a first conveyor belt (3). The front side of the first conveyor belt (3) is provided with a second conveyor belt (4). The upper end of the operating table (1) is provided with a slide rail (5). The right end of the operating table (1) is provided with a motor (6). A bidirectional lead screw (7) is arranged on the motor (6). Two sliders (8) are arranged through the bidirectional lead screw (7).

2. The water-cooled motor housing detection device for motor production according to claim 1, wherein: A limiting block (9) is arranged on the upper side of the bidirectional lead screw (7) near the middle position. A gasket (10) is arranged on the upper end of the slider (8).

3. The water-cooled motor housing detection device for motor production according to claim 2, characterized in that: A support rod (11) is arranged on the upper end of the gasket (10). A connecting piece (12) is arranged on the upper end of the support rod (11).

4. The water-cooled motor housing detection device for motor production according to claim 3, characterized in that: A clamping plate (13) is arranged on the left end of the connecting piece (12). An anti-slip pad (14) is arranged on the inner side of the clamping plate (13).

5. The water-cooled motor housing detection device for motor production according to claim 1, characterized in that: A water pump (15) is arranged on the left end of the base (2). A water storage tank (16) is arranged at the lower end of the water pump (15).

6. The water-cooled motor housing detection device for motor production according to claim 5, characterized in that: An outlet interface (17) is arranged on the right end of the water pump (15). A digital display screen (20) is arranged on the upper end of the water pump (15).

7. The water-cooled motor housing detection device for motor production according to claim 6, wherein: A return water interface (18) is arranged on the left side of the outlet interface (17). A flow meter (19) is arranged inside the outlet interface (17) and the return water interface (18).