Corrugated pipe stress deformation comparison device

By designing a corrugated tube stress deformation comparison device, using limit columns and motor-driven transmission system, the deformation data of corrugated tube under different pressures is achieved in a single test, which solves the problems of low detection efficiency and poor accuracy of existing equipment, and improves detection efficiency and convenience.

CN223139194UActive Publication Date: 2025-07-22HEILONGJIANG PROVINCE LONGJIAN ROAD & BRIDGE SECOND ENG CO LTD
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Patent Information

Application Number
CN202421316980.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-07-22
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Existing corrugated strength detection equipment can only detect the stress deformation of corrugated pipes under a certain pressure, and requires multiple inspections and manual recording of data, resulting in low detection efficiency, poor accuracy and lack of convenience.

Method used

A corrugated tube stress deformation comparison device is designed. Through the transmission system driven by limiting columns, threaded rods and motors, the deformation data of the corrugated tube under different pressures is obtained under a single test. The cooperation of the limiting plug rod and the connecting plate is used to achieve automatic switching under different pressures.

Benefits of technology

It improves detection efficiency and accuracy, reduces the time and labor intensity of repeated tests, and achieves convenient data acquisition.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a corrugated pipe stress deformation comparison device, which comprises a bottom plate, the top of the bottom plate is provided with a corrugated pipe stress deformation test mechanism, and the corrugated pipe stress deformation test mechanism comprises a mounting plate, a threaded shaft, a connecting disc, a limiting turntable, a limiting insertion rod, a transmission disc, a transmission belt, a connecting plate, a pressure gauge, an extrusion plate and a motor. According to the corrugated pipe stress deformation comparison device, an operator only needs to pull out one connecting disc and one limiting insertion rod in the corresponding limiting rotary disc, in this way, one threaded shaft stops rotating, and a pressure gauge and an extrusion plate on the corresponding side also stop moving downwards; however, the other threaded shaft and the pressure gauge and the extrusion plate on the corresponding side are not affected at the moment, and pressure is still applied to the corrugated pipe body, so that deformation data of the corrugated pipe body under different pressures can be obtained in a single test, and the detection efficiency and accuracy are improved; and meanwhile, time consumption and labor intensity caused by repeated tests are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of bellows, in particular to a device for comparing the force deformation of bellows. Background Technique

[0002] A bellows is a flexible pipe element with a corrugated shape. It consists of a series of alternating crests and troughs, which are arranged along the length of the pipe. The design of the bellows gives it high elasticity and scalability, enabling it to withstand axial, lateral or angular displacements while maintaining structural integrity. During the manufacturing process of bellows, strength testing equipment plays a crucial role. These precision testing tools can ensure that the bellows have the necessary mechanical properties and durability when facing expected service conditions.

[0003] After retrieval, a strength testing device for bellows processing disclosed in the utility model patent with the Chinese patent publication number CN216646119U includes a bottom plate. A support plate is fixedly connected to the rear side of the top of the bottom plate. The top of the support plate is fixedly connected with a cross plate, and a hydraulic push rod is fixedly connected to the top of the cross plate. Through the combined use of the bottom plate, support plate, cross plate, hydraulic push rod, extrusion block, pressure gauge, first clamping plate, drive box, protection box, motor, turntable, transmission shaft, first push rod, second push rod, first moving rod, first spring, second moving rod, second spring, second clamping plate, sliding sleeve and sliding rod, this utility model has the advantage of stable fixation, and solves the problem that the existing strength testing device for bellows processing has insufficiently stable clamping of bellows. During the pressure application process of the bellows, it is prone to shift, resulting in errors in the test data, and thus easily reducing the practicability of the bellows strength testing device.

[0004] However, although the above-mentioned strength testing device for bellows processing can effectively detect the strength of bellows, it has certain limitations. Specifically, this device can only detect the force deformation of bellows under a certain specific pressure each time. This means that in order to obtain comprehensive deformation data of the bellows under different pressures, the operator needs to conduct multiple independent tests, manually record the pressure data each time, and then compare and analyze these data. This process is not only time-consuming and laborious, but also lacks convenience and intuitiveness, restricting the testing efficiency and accuracy. Therefore, a device for comparing the force deformation of bellows is proposed to solve the above problems. Content of the Utility Model

[0005] (I) Technical Problems to be Solved

[0006] Aiming at the deficiencies of the prior art, the utility model provides a device for comparing the force deformation of corrugated pipes, which has the advantage of being able to obtain comprehensive deformation data of corrugated pipes under different pressures, and solves the problem that this device can only detect the force deformation of corrugated pipes under a certain specific pressure each time. This means that in order to obtain comprehensive deformation data of corrugated pipes under different pressures, the operator needs to conduct multiple independent detections, manually record the pressure data each time, and then compare and analyze these data. This process is not only time-consuming and laborious, but also lacks convenience and intuitiveness, restricting the detection efficiency and accuracy.

[0007] (II) Technical solution

[0008] To achieve the above object, the utility model provides the following technical solution: A device for comparing the force deformation of corrugated pipes includes a bottom plate. A corrugated pipe clamping and fixing mechanism is arranged on the top of the bottom plate. A corrugated pipe body is arranged inside the corrugated pipe clamping and fixing mechanism. A corrugated pipe force deformation test mechanism is arranged on the top of the bottom plate.

[0009] The corrugated pipe clamping and fixing mechanism includes limit posts, threaded rods, fixing plates and limit bases. Two limit posts are fixedly installed on the top of the bottom plate. Threaded rods are rotatably connected inside both of the two limit posts. Fixing plates are arranged outside both of the two limit posts. Two limit bases are fixedly installed on the top of the bottom plate.

[0010] The corrugated pipe force deformation test mechanism includes a mounting plate, a threaded shaft, a connection disk, a limit turntable, a limit insertion rod, a transmission disk, a transmission belt, a connection plate, a pressure gauge, a pressing plate and a motor. The mounting plate is fixedly installed on the top of the bottom plate. The threaded shaft is rotatably connected inside the mounting plate. The connection disk is fixedly installed on the top of the threaded shaft. The limit turntable is fixedly installed on the inner top wall of the mounting plate. The limit insertion rod is inserted outside the limit turntable. The transmission disk is rotatably connected to the top of the mounting plate. The transmission belt is movably installed outside the transmission disk. The connection plate is threadedly connected to the outside of the threaded shaft. The pressure gauge is fixedly installed at the bottom of the connection plate. The pressing plate is fixedly installed at the bottom of the pressure gauge. The motor is fixedly installed inside the mounting plate.

[0011] Further, two fixing plates are arranged outside both of the two limit posts. First sliding grooves are formed on the opposite sides of both of the two limit posts. Two of the fixing plates are fixedly installed on the opposite sides of the two limit posts. The other two fixing plates penetrate through the two first sliding grooves and are threadedly connected to the two threaded rods.

[0012] Further, the four fixing plates are respectively attached to the inner top wall and inner bottom wall at the left and right ends of the corrugated pipe body. The bottom of the corrugated pipe body is movably connected to the limiting base, and an arc-shaped groove adapted to the outer surface of the corrugated pipe body is formed inside the limiting base.

[0013] Further, two second sliding grooves are formed on the front surface of the mounting plate, and the number of the threaded shafts, connecting disks, limiting turntables, limiting insertion rods, connecting plates, pressure gauges, and pressing plates is two.

[0014] Further, the backs of the two connecting plates respectively penetrate through the two second sliding grooves and are respectively threadedly connected to the two threaded shafts. The two pressure gauges and the two pressing plates are both located on the top of the corrugated pipe body.

[0015] Further, the two connecting disks are respectively sleeved inside the two limiting turntables, and a number of insertion holes adapted to the two limiting insertion rods are formed inside the two connecting disks and the two limiting turntables.

[0016] Further, the number of the driving disks is three. The bottoms of two of the driving disks are respectively fixedly connected to the tops of the two limiting turntables. The other driving disk is fixedly installed at the output shaft of the motor, and the three driving disks are connected by a transmission belt.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0019] For this corrugated pipe stress deformation comparison device, when the operator needs to obtain the comprehensive deformation data of the corrugated pipe body under different pressures, only one limiting insertion rod inside one of the connecting disks and the corresponding limiting turntable needs to be pulled out. In this way, one of the threaded shafts stops rotating, and the pressure gauge and the pressing plate on the corresponding side also stop moving downward, thereby stopping the pressure applied to the corrugated pipe body. However, at this time, the other threaded shaft and the pressure gauge and the pressing plate on the corresponding side are not affected and still move downward to apply pressure to the corrugated pipe body. Therefore, the deformation data of the corrugated pipe body under different pressures can be obtained in a single test, greatly improving the detection efficiency and accuracy, and at the same time avoiding the time consumption and labor intensity brought by repeated tests. Description of the Drawings

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;

[0021] Figure 2 It is a sectional structural schematic diagram of the present utility model;

[0022] Figure 3 For the present utility model Figure 2Enlarged schematic view of part A in

[0023] Figure 4 Schematic diagram of the test mechanism for the force and deformation of the corrugated pipe of the present utility model.

[0024] In the figure: 1, bottom plate; 2, corrugated pipe clamping and fixing mechanism; 201, limit post; 202, threaded rod; 203, fixing plate; 204, limit base; 3, corrugated pipe body; 4, corrugated pipe force and deformation test mechanism; 401, mounting plate; 402, threaded shaft; 403, connecting disc; 404, limit turntable; 405, limit insertion rod; 406, drive disc; 407, drive belt; 408, connecting plate; 409, pressure gauge; 410, extrusion plate; 411, motor. Specific implementation mode

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1-4 , a corrugated pipe force and deformation comparison device in this embodiment includes a bottom plate 1. A corrugated pipe clamping and fixing mechanism 2 is arranged on the top of the bottom plate 1. A corrugated pipe body 3 is arranged inside the corrugated pipe clamping and fixing mechanism 2. A corrugated pipe force and deformation test mechanism 4 is arranged on the top of the bottom plate 1;

[0027] The corrugated pipe clamping and fixing mechanism 2 includes a limit post 201, a threaded rod 202, a fixing plate 203 and a limit base 204. Two limit posts 201 are fixedly installed on the top of the bottom plate 1. Threaded rods 202 are rotatably connected inside the two limit posts 201. Fixing plates 203 are arranged outside the two limit posts 201. Two limit bases 204 are fixedly installed on the top of the bottom plate 1;

[0028] The bellows force-deformation test mechanism 4 includes a mounting plate 401, a threaded shaft 402, a connection disk 403, a limit turntable 404, a limit insertion rod 405, a transmission disk 406, a transmission belt 407, a connection plate 408, a pressure gauge 409, a pressing plate 410, and a motor 411. A mounting plate 401 is fixedly installed at the top of the bottom plate 1. The threaded shaft 402 is rotatably connected inside the mounting plate 401. The connection disk 403 is fixedly installed at the top of the threaded shaft 402. The limit turntable 404 is fixedly installed on the inner top wall of the mounting plate 401. The limit insertion rod 405 is inserted outside the limit turntable 404. The transmission disk 406 is rotatably connected to the top of the mounting plate 401. The transmission belt 407 is movably installed outside the transmission disk 406. The connection plate 408 is threadedly connected to the outside of the threaded shaft 402. The pressure gauge 409 is fixedly installed at the bottom of the connection plate 408. The pressing plate 410 is fixedly installed at the bottom of the pressure gauge 409. The motor 411 is fixedly installed inside the mounting plate 401.

[0029] Specifically, when the two limit insertion rods 405 are accurately inserted into the insertion holes inside the two connection disks 403 and the two limit turntables 404 respectively, the motor 411 drives the two threaded shafts 402 to rotate through the coordinated operation of the limit turntable 404, the transmission disk 406, and the transmission belt 407. At this time, the pressure gauges 409 and the pressing plates 410 assembled at the bottoms of the two connection plates 408 act together and move downward synchronously, applying pressure to the bellows body 3 at the same time, which can ensure the accuracy of the detection results.

[0030] Specifically, when performing the force-deformation detection on the bellows body 3, one of the limit insertion rods 405 can be accurately inserted into the insertion holes inside one of the connection disks 403 and one of the limit turntables 404 first, so that one of the threaded shafts 402 rotates. The pressure gauge 409 and the pressing plate 410 assembled at the bottom of one group of connection plates 408 perform the force-deformation detection on one point of the bellows body 3 under one pressure condition. After the detection is complete, one of the limit insertion rods 405 inside one of the connection disks 403 and one of the limit turntables 404 is pulled out. Then, the other limit insertion rod 405 is accurately inserted into the insertion holes inside the other connection disk 403 and the other limit turntable 404, so that the other threaded shaft 402 rotates. The pressure gauge 409 and the pressing plate 410 assembled at the bottom of the other group of connection plates 408 perform the force-deformation detection on another point of the bellows body 3 under another pressure condition. Thus, comprehensive deformation data of the bellows body 3 under different pressures can be obtained in a single detection.

[0031] Specifically, by attaching the four fixing plates 203 to the inner top and bottom walls at the left and right ends of the corrugated pipe body 3 respectively, and rotating the threaded rod 202 to make the four fixing plates 203 fit more tightly with the inner top and bottom walls at the left and right ends of the corrugated pipe body 3, the fixing of the corrugated pipe body 3 is realized. This fixing method can effectively avoid the problem of unstable fixing caused by the deformation of the corrugated pipe body 3 during the fixing process of the corrugated pipe body 3.

[0032] In summary, for the corrugated pipe stress deformation comparison device, when the operator needs to obtain the comprehensive deformation data of the corrugated pipe body 3 under different pressures, only one of the connecting disks 403 and one of the limit insertion rods 405 inside the corresponding limit turntable 404 need to be pulled out. In this way, one of the threaded shafts 402 stops rotating, and the pressure gauge 409 and the pressing plate 410 on the corresponding side also stop moving downward, thus stopping the pressure applied to the corrugated pipe body 3. However, at this time, the other threaded shaft 402 and the pressure gauge 409 and the pressing plate 410 on the corresponding side are not affected and still move downward to apply pressure to the corrugated pipe body 3. Therefore, the deformation data of the corrugated pipe body 3 under different pressures can be obtained in a single test, greatly improving the detection efficiency and accuracy. At the same time, it avoids the time consumption and labor intensity brought by repeated tests, and solves the problem that the device can only detect the stress deformation of the corrugated pipe under a certain specific pressure each time. This means that in order to obtain the comprehensive deformation data of the corrugated pipe under different pressures, the operator needs to conduct multiple independent tests, manually record the pressure data each time, and then compare and analyze these data. This process is not only time-consuming and laborious, but also lacks convenience and intuitiveness, restricting the detection efficiency and accuracy.

[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A corrugated pipe force-deformation comparison device, comprising a bottom plate (1), characterized in that: A corrugated pipe clamping and fixing mechanism (2) is arranged on the top of the bottom plate (1), a corrugated pipe body (3) is arranged inside the corrugated pipe clamping and fixing mechanism (2), and a corrugated pipe stress and deformation test mechanism (4) is arranged on the top of the bottom plate (1); The corrugated pipe clamping and fixing mechanism (2) includes a limit post (201), a threaded rod (202), a fixing plate (203) and a limit base (204). Two limit posts (201) are fixedly installed on the top of the bottom plate (1). Threaded rods (202) are rotatably connected inside both of the two limit posts (201). Fixing plates (203) are arranged outside both of the two limit posts (201). Two limit bases (204) are fixedly installed on the top of the bottom plate (1); The corrugated pipe stress and deformation test mechanism (4) includes a mounting plate (401), a threaded shaft (402), a connecting disc (403), a limit turntable (404), a limit insertion rod (405), a transmission disc (406), a transmission belt (407), a connecting plate (408), a pressure gauge (409), a pressing plate (410) and a motor (411). The mounting plate (401) is fixedly installed on the top of the bottom plate (1). The threaded shaft (402) is rotatably connected inside the mounting plate (401). The connecting disc (403) is fixedly installed at the top of the threaded shaft (402). The limit turntable (404) is fixedly installed on the inner top wall of the mounting plate (401). The limit insertion rod (405) is inserted outside the limit turntable (404). The transmission disc (406) is rotatably connected to the top of the mounting plate (401). The transmission belt (407) is movably installed outside the transmission disc (406). The connecting plate (408) is threadedly connected to the outside of the threaded shaft (402). The pressure gauge (409) is fixedly installed at the bottom of the connecting plate (408). The pressing plate (410) is fixedly installed at the bottom of the pressure gauge (409). The motor (411) is fixedly installed inside the mounting plate (401).

2. The corrugated pipe force deformation comparison device according to claim 1, wherein: Two fixing plates (203) are arranged outside both of the two limit posts (201). First sliding grooves are formed on the opposite sides of both of the two limit posts (201). Two of the fixing plates (203) are fixedly installed on the opposite sides of the two limit posts (201). The other two fixing plates (203) penetrate through the two first sliding grooves and are threadedly connected to the two threaded rods (202).

3. The corrugated pipe stress deformation comparison device according to claim 1, characterized in that: The four fixing plates (203) are respectively in contact with the inner top wall and the inner bottom wall at the left and right ends of the corrugated pipe body (3). The bottom of the corrugated pipe body (3) is movably connected to the limit base (204). An arc-shaped groove adapted to the outer surface of the corrugated pipe body (3) is formed inside the limit base (204).

4. The corrugated pipe force deformation comparison device according to claim 1, characterized in that: The front surface of the mounting plate (401) is provided with two second sliding grooves, and the number of the threaded shafts (402), connecting disks (403), limiting turntables (404), limiting insertion rods (405), connecting plates (408), pressure gauges (409) and pressing plates (410) is two each.

5. A corrugated pipe stress deformation comparison device according to claim 4, characterized in that: The backs of the two connecting plates (408) respectively penetrate through the two second sliding grooves and are respectively threadedly connected to the two threaded shafts (402), and the two pressure gauges (409) and the two pressing plates (410) are both located on the top of the corrugated pipe body (3).

6. The corrugated pipe stress deformation comparison device according to claim 1, characterized in that: The two connecting disks (403) are respectively sleeved inside the two limiting turntables (404), and a number of insertion holes adapted to the two limiting insertion rods (405) are provided inside the two connecting disks (403) and the two limiting turntables (404).

7. The corrugated pipe stress deformation comparison device according to claim 1, characterized in that: The number of the transmission disks (406) is three, wherein the bottoms of two of the transmission disks (406) are respectively fixedly connected to the tops of the two limiting turntables (404), and the other transmission disk (406) is fixedly installed at the output shaft of the motor (411), and the three transmission disks (406) are drivingly connected through a transmission belt (407).

Citation Information

Patent Citations

  • Strength detection equipment for corrugated pipe processing

    CN216646119U