Sulfur recovery, analysis and measurement device
By using nitrogen purge, steam heat tracing and electrical heating in the sulfur recovery device, the problems of pipeline blockage and excessive temperature are solved, and the stable operation and efficient analysis of the device are achieved.
Patent Information
- Application Number
- CN202422149795.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In existing sulfur recovery devices, instrument failures due to pipeline blockage or locally high operating temperature, affecting production stability and efficiency.
A sulfur recovery analysis and measurement device was designed, and the lenses and pipelines were cleaned using a nitrogen purge device, combined with steam heating tracing and pipeline electrical heating tracing devices to ensure that the nitrogen temperature is higher than the sample temperature, avoid condensation and crystallization, and the inner tube was evenly heated to prevent local high temperatures.
It improves the stability and efficiency of the device, prevents problems such as pipeline blockage and excessive temperature, and ensures the normal operation of the instrument.
Smart Images

Figure CN223139382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal processing, and particularly relates to a sulfur recovery analysis and measurement device. Background Technique
[0002] The sulfur recovery device adopts the mature Claus process, including high-temperature thermal reaction and two-stage catalytic reaction. The acid gas comes from the low-temperature methanol washing liquid, the acid gas stripping device and the gasification device, and enters the tip of the sulfur burner. Through the H2S / SO2 data fed back by the on-line analyzer, the air and oxygen amounts are strictly controlled. The on-line analysis system is crucial for the sulfur recovery device in coal chemical industry. However, it often causes instrument failures due to pipeline blockage or locally excessive operating temperature, thus affecting production. Content of the Utility Model
[0003] The purpose of the utility model is to solve the technical problems of instrument failure caused by pipeline blockage or locally excessive operating temperature in the background technique. For this purpose, a sulfur recovery analysis and measurement device is provided.
[0004] In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
[0005] A sulfur recovery analysis and measurement device includes a laser analyzer, a transmitting end purge flange, a transmitting end full-bore shut-off valve, a steam component, an outer pipeline, an inner insertion tube, a receiving end full-bore shut-off valve, and a receiving end purge flange;
[0006] One end of the transmitting end of the laser analyzer is connected to one end of the transmitting end purge flange, the other end of the transmitting end purge flange is connected to one end of the transmitting end full-bore shut-off valve, the other end of the transmitting end full-bore shut-off valve is connected to one end of the outer pipeline and a steam component is connected between the two, the other end of the outer pipeline is connected to one end of the receiving end full-bore shut-off valve, the other end of the receiving end full-bore shut-off valve is connected to one end of the receiving end purge flange, and the other end of the receiving end purge flange is connected to the receiving end of the laser analyzer;
[0007] The inner insertion tube is located inside the outer pipeline, and both ends of the inner insertion tube are respectively inserted on the flange bosses at both ends of the outer pipeline;
[0008] The transmitting end purge flange, the transmitting end full-bore shut-off valve, the inner insertion tube, the receiving end full-bore shut-off valve and the receiving end purge flange are connected and communicate to form a laser path.
[0009] The following is the further limited technical scheme of the utility model. The purge port of the transmitting end purge flange is connected to the output end of the transmitting end nitrogen purge pipeline, and the input end of the transmitting end nitrogen purge pipeline is connected to the first air outlet of the nitrogen purge device.
[0010] The following is a further limited technical solution of the present utility model. The purging port of the receiving end purging flange is connected to the output end of the receiving end nitrogen purging pipeline, and the input end of the receiving end nitrogen purging pipeline is connected to the second air outlet of the nitrogen purging device.
[0011] The following is a further limited technical solution of the present utility model. The inner insertion tube includes two concentric tubes, an inner tube and an outer tube. A sandwich plate is welded between the inner tube and the outer tube. Among them, the sandwich plate is arranged along the axial direction of the inner insertion tube. A plurality of steam flow channels are formed between the inner tube, the sandwich plate and the outer tube, and the plurality of steam flow channels are evenly distributed along the outer circumference direction of the inner tube.
[0012] The following is a further limited technical solution of the present utility model. The steam flow channels are divided into an upper half and a lower half;
[0013] At one end far from the steam component, the steam flow channels in the upper half and the steam flow channels in the lower half are interconnected;
[0014] At one end close to the steam component, the steam flow channels in the upper half are connected to the steam outlet of the steam component, and the steam flow channels in the lower half are interconnected and connected to the steam inlet of the steam component;
[0015] The steam inlet of the steam component is connected to the output end of the steam tracing pipeline, the input end of the steam tracing pipeline is connected to the output end of the steam tracing valve, and the input end of the steam tracing valve is connected to the output end of the steam tracing device through a pipeline.
[0016] The following is a further limited technical solution of the present utility model. It further includes a pipeline electric tracing device. The pipeline electric tracing device includes a transmitting end nitrogen purging pipeline, a receiving end nitrogen purging pipeline, and a pipeline electric tracing tape. Among them, the transmitting end nitrogen purging pipeline, the receiving end nitrogen purging pipeline, and the pipeline electric tracing tape are all electric tracing heat pipelines; the pipeline electric tracing tape is arranged on the outer wall of the inner insertion tube.
[0017] Compared with the prior art, the present utility model has the following technical effects:
[0018] By setting a nitrogen purging device, the present utility model can purge the instrument lens with high-temperature nitrogen to ensure the cleanliness of the lens. At the same time, the dust in the pipeline is blown away by the high-temperature nitrogen to ensure the cleanliness of the pipeline; in addition, the nitrogen is traced by the pipeline electric tracing device, so that the temperature of the nitrogen purging is higher than the sample temperature, and no condensation and crystallization will occur when the nitrogen contacts the sample; finally, through the steam tracing device, the inner insertion tube can be traced evenly, avoiding the situation of local high temperature; the stability and efficiency of the whole device are improved.
[0019] The following further describes the present utility model in conjunction with the drawings and embodiments. Brief Description of the Drawings
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments or the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a simplified connection relationship diagram of the structure of the present invention.
[0022] Reference numerals: 1. Laser analyzer transmitting end; 2. Laser analyzer receiving end; 3. Inner insertion tube; 4. Transmitting end purge flange; 5. Transmitting end full-bore shut-off valve; 6. Receiving end full-bore shut-off valve; 7. Receiving end purge flange; 8. Transmitting end nitrogen purge pipeline; 9. Receiving end nitrogen purge pipeline; 10. Steam tracing valve; 11. Steam tracing pipeline temperature probe; 12. Steam tracing pipeline; 13. Power switch of the electric tracing device; 14. Electric tracing control system; 15. Pipeline electric tracing tape; 16. Nitrogen purge pipeline temperature probe; 17. Steam component; 18. Outer pipeline. Detailed Embodiments
[0023] In order to make the above objects, features, and advantages of the present invention more obvious and understandable, the following will make a detailed description of the specific embodiments of the present invention in conjunction with the drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein. Those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0024] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0025] In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0026] In the embodiments of the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", and "coupling" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0027] As Figure 1 shown, this embodiment provides a sulfur recovery analysis and measurement device, which is composed of a laser analyzer transmitting end 1, a laser analyzer receiving end 2, an inner inserted pipe 3, a transmitting end purge flange 4, a transmitting end full-bore shut-off valve 5, a receiving end full-bore shut-off valve 6, a receiving end purge flange 7, a transmitting end nitrogen purge pipeline 8, a receiving end nitrogen purge pipeline 9, a steam tracing valve 10, a steam tracing pipeline temperature probe 11, a steam tracing pipeline 12, an electric tracing device power switch 13, an electric tracing control system 14, a pipeline electric tracing tape 15, a nitrogen purge pipeline temperature probe 16, a steam component 17, an outer pipeline 18, and so on.
[0028] Laser path: laser analyzer transmitting end 1, transmitting end purge flange 4, transmitting end full-bore shut-off valve 5, steam component 17, inner inserted pipe 3, receiving end full-bore shut-off valve 6, receiving end purge flange 7, laser analyzer receiving end 2.
[0029] Nitrogen purge device: transmitting end nitrogen purge pipeline 8, receiving end nitrogen purge pipeline 9.
[0030] Steam tracing device: steam tracing valve 10, steam tracing pipeline 12, steam component 17.
[0031] Pipeline electric tracing device: transmitting end nitrogen purge pipeline 8, receiving end nitrogen purge pipeline 9, pipeline electric tracing tape 15, electric tracing control system 14, electric tracing device power switch 13, steam tracing pipeline temperature probe 11, nitrogen purge pipeline temperature probe 16.
[0032] Holes are opened at the central positions of structures such as the transmitting end purge flange 4, the transmitting end full-bore shut-off valve 5, the steam component 17, the inner inserted pipe 3, the receiving end full-bore shut-off valve 6, and the receiving end purge flange 7 as the laser path allowing the laser to pass through. The laser is emitted from the laser analyzer transmitting end 1, passes through the transmitting end purge flange 4, the transmitting end full-bore shut-off valve 5, the steam component 17, the inner inserted pipe 3, the transmitting end full-bore shut-off valve 5, and the receiving end purge flange 7, and then is received by the laser analyzer receiving end 2. The laser analyzer analyzes the laser information to analyze the sample.
[0033] The inner insert tube 33 is formed by welding concentric tubes composed of two PIPE tubes. Among them, the outer diameter of the inner tube is 20 mm, and the outer diameter of the outer tube is 40 mm, ensuring that it can be inserted into the flange bosses at both ends of the outer pipeline 18. The inner insert tube 3 welds sandwich plates on the outer wall of the inner tube and the inner wall of the outer tube, and steam can conduct heat evenly through the sandwich plates.
[0034] In this embodiment, two purge pipelines are adopted to purge the laser paths at different positions respectively.
[0035] The first purge pipeline: The nitrogen purge device outputs nitrogen, which passes through the nitrogen purge pipeline 8 at the transmitting end, reaches the purge port A1 on the purge flange 4 at the transmitting end, enters the hole (laser path) in the middle of the purge flange 4 at the transmitting end, and finally discharges from the air outlet A2 on the left side of the inner insert tube 3.
[0036] The second purge pipeline: The nitrogen purge device outputs nitrogen, which passes through the nitrogen purge pipeline 9 at the receiving end, reaches the purge port B1 on the purge flange 7 at the receiving end, enters the hole (laser path) in the middle of the purge flange 7 at the receiving end, and finally discharges from the air outlet B2 on the right side of the inner insert tube 3.
[0037] In this embodiment, steam tracing is carried out for the inner insert tube 3: The steam tracing device outputs steam, which passes through the steam tracing valve 10 and the steam tracing pipeline 12, enters from the steam inlet C1, then passes through the lower part and the upper part of the inner insert tube 3, and discharges from the steam outlet C2.
[0038] The pipeline is electrically traced by using a pipeline electric tracing device: The first part: The nitrogen purge pipeline 8 at the transmitting end and the nitrogen purge pipeline 9 at the receiving end are both electrically traced cable assemblies, maintaining the temperature at 100 - 150 °C. The temperature of the pipeline is detected by the nitrogen purge pipeline temperature probe 16. The electric tracing control system 14 sets a fixed temperature value. When the nitrogen purge pipeline temperature probe 16 is lower than the set value, the power switch of the electric tracing system is turned on to ensure the temperature of the nitrogen purge pipeline 8 at the transmitting end and the nitrogen purge pipeline 9 at the receiving end, so that the nitrogen at the purge flange is preheated, thereby reducing the steam consumption. The second part: The pipeline electric tracing tape 15 is wound around the outer wall of the inner insert tube 3. When the steam tracing pipeline temperature probe 11 detects that the temperature of the steam tracing pipeline 12 is lower than the set value, the electric tracing control system 14 turns on the power switch of the electric tracing system to ensure the temperature of the inner insert tube 3.
[0039] In this embodiment, on the one hand, through pipeline tracing, the temperature of the nitrogen purge is higher than the sample temperature, so that when nitrogen contacts the sample, condensation and crystallization will not occur; on the other hand, the instrument lens is purged with high-temperature nitrogen to ensure the cleanliness of the lens, and the dust in the pipeline is blown away by high-temperature nitrogen to ensure the cleanliness of the pipeline.
[0040] The above are only the preferred embodiments of the present utility model, and do not impose any form of limitation on the present utility model. Any person skilled in the art can, without departing from the scope of the technical solution of the present utility model, make many possible changes and modifications to the technical solution of the present utility model by using the methods and technical contents disclosed above, or modify it into equivalent embodiments with equivalent changes. Therefore, all equivalent changes made according to the shape, structure and principle of the present utility model without departing from the content of the technical solution of the present utility model shall be covered by the protection scope of the present utility model.
Claims
1. A sulfur recovery analysis and measurement device, characterized in that, It includes the transmitting end (1) of the laser analyzer, the purging flange (4), the path - closing valve (5) at the transmitting end, the steam component (17), the outer pipeline (18), the inner inserted pipe (3), the path - closing valve (6) at the receiving end, and the purging flange (7) at the receiving end; One end of the transmitting end (1) of the laser analyzer is connected to one end of the transmitting - end purging flange (4), the other end of the transmitting - end purging flange (4) is connected to one end of the path - closing valve (5) at the transmitting end, the other end of the path - closing valve (5) at the transmitting end is connected to one end of the outer pipeline (18) and a steam component (17) is connected between them. The other end of the outer pipeline (18) is connected to one end of the path - closing valve (6) at the receiving end, the other end of the path - closing valve (6) at the receiving end is connected to one end of the purging flange (7) at the receiving end, and the other end of the purging flange (7) at the receiving end is connected to the receiving end (2) of the laser analyzer; The inner inserted pipe (3) is inside the outer pipeline (18), and both ends of the inner inserted pipe (3) are respectively inserted and arranged on the flange bosses at both ends of the outer pipeline (18); The transmitting - end purging flange (4), the path - closing valve (5) at the transmitting end, the inner inserted pipe (3), the path - closing valve (6) at the receiving end, and the purging flange (7) at the receiving end are connected and form a laser path.
2. The sulfur recovery analysis and measurement device according to claim 1, wherein The purging port of the transmitting - end purging flange (4) is connected to the output end of the nitrogen purging pipeline (8) at the transmitting end, and the input end of the nitrogen purging pipeline (8) at the transmitting end is connected to the first air outlet of the nitrogen purging device.
3. A sulfur recovery analysis and measurement device according to claim 1, characterized in that, The purging port of the purging flange (7) at the receiving end is connected to the output end of the nitrogen purging pipeline (9) at the receiving end, and the input end of the nitrogen purging pipeline (9) at the receiving end is connected to the second air outlet of the nitrogen purging device.
4. The sulfur recovery analysis and measurement device according to claim 1, characterized in that, The inner inserted pipe (3) includes two concentric pipes, an inner pipe and an outer pipe. A sandwich plate is welded between the inner pipe and the outer pipe. Among them, the sandwich plate is arranged along the axial direction of the inner inserted pipe (3). Multiple steam flow channels are formed between the inner pipe, the sandwich plate, and the outer pipe, and the multiple steam flow channels are evenly distributed along the circumferential direction of the outer periphery of the inner pipe.
5. The sulfur recovery analysis and measurement device according to claim 4, characterized in that, The steam flow channels are divided into an upper half and a lower half; At one end far from the steam component (17), the steam flow channels in the upper half and the lower half are interconnected; At one end close to the steam component (17), the steam flow channels in the upper half are connected to the steam outlet of the steam component (17), and the steam flow channels in the lower half are interconnected and connected to the steam inlet of the steam component (17); The steam inlet of the steam component (17) is connected to the output end of the steam tracing pipeline (12), the input end of the steam tracing pipeline (12) is connected to the output end of the steam tracing valve (10), and the input - end pipeline of the steam tracing valve (10) is connected to the output end of the steam tracing device.
6. The sulfur recovery analysis and measurement device according to claim 1, characterized in that, It further includes a pipeline electric tracing device, and the pipeline electric tracing device includes a nitrogen purging pipeline (8) at the transmitting end, a nitrogen purging pipeline (9) at the receiving end, and a pipeline electric tracing tape (15). Among them, the nitrogen purging pipeline (8) at the transmitting end, the nitrogen purging pipeline (9) at the receiving end, and the pipeline electric tracing tape (15) are all electric tracing cables; the pipeline electric tracing tape (15) is arranged on the outer wall of the inner insert tube (3).