I-shaped part clamping tool for ultrasonic detection

By adjusting the rail and clamping design, the problem of metal clamping blocking ultrasonic waves is solved, and comprehensive ultrasonic detection of work-type parts is achieved. The clamping is reliable and easy to operate, the locking torque is adjustable, and the sample replacement is easy.

CN223139489UActive Publication Date: 2025-07-22SPACE SEAHAWKS ZHENJIANG SPECIAL MATERIAL CO LTD
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Patent Information

Application Number
CN202422289295.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-22
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the ultrasonic detection of traditional work-type parts, metal clamping method blocks ultrasonic transmission, resulting in undetectable detection of the detection area.

Method used

The adjustment track and clamping part design is adopted to clamp the lower panel of the workpiece in the length direction through the clamping part, and the threaded rod and positioning barrier strip are used to achieve reliable clamping to avoid blocking the detection surface.

Benefits of technology

It realizes comprehensive ultrasonic detection of the web area of the working part, reliable clamping, simple operation, adjustable locking torque, no additional adjustment is required, and the sample is quickly replaced after the inspection is completed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an I-shaped part clamping tool for ultrasonic detection, which comprises an adjusting track, a plurality of clamping pieces are mounted on the adjusting track in a sliding manner, and a lower panel of an I-shaped part is clamped and fixed along the length direction through the plurality of clamping pieces, so that a web region of the I-shaped part can be subjected to comprehensive ultrasonic detection; the clamping piece comprises a support used for supporting the I-shaped part. Positioning barrier strips are arranged on the two sides of the support, and the two positioning barrier strips are mounted on the same threaded rod; and along with the rotation of the threaded rod, the two positioning barrier strips get close to each other so as to clamp and fix the lower panel of the I-shaped part. The I-shaped part clamping tool for ultrasonic detection has the advantages of being reliable in clamping, convenient to operate, adjustable in locking torque, free of shielding of a detection face and the like. The I-shaped part clamping tool for ultrasonic detection can be used after being installed, adjustment is not needed, operation is easy, other auxiliary actions are not needed, and after detection is finished, the two positioning barrier strips are directly unscrewed, the part is taken down, and then a sample to be detected can be replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of I-shaped part clamping tooling, in particular to an I-shaped part clamping tooling for ultrasonic testing. Background Art

[0002] During the non-destructive testing process of I-shaped parts, there is a lack of effective support. Usually, metal fixing clamps are used to clamp and fix the two ends of the I-shaped parts, as Figure 1 shown; the area to be tested of the part is the web area, but due to the clamping part being blocked by the metal chuck, ultrasonic wave transmission cannot be achieved, which results in the inability to perform 100% ultrasonic testing on composite parts.

[0003] As Figure 2 shown, it can be seen from the circles in the figure that the two ends of the I-shaped part are the interference areas of the ultrasonic testing tooling, and the gray scale of the clamping part here is abnormal, resulting in non-detectable areas on the part. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an I-shaped part clamping tooling for ultrasonic testing, so as to solve the problem that during the ultrasonic testing process of traditional I-shaped parts, the clamping method is to clamp the web area with a metal fixing clamp, and the metal chuck will block the transmission of ultrasonic waves during the ultrasonic testing process, resulting in non-detectable areas on the I-shaped parts.

[0005] To solve the above technical problems, the utility model provides an I-shaped part clamping tooling for ultrasonic testing, including an adjustment track, on which a plurality of clamping members are slidably mounted, and the lower panel of the I-shaped part is clamped and fixed along the length direction by the plurality of clamping members, so that the web area of the I-shaped part can be fully ultrasonically tested;

[0006] The clamping member includes a support for supporting the I-shaped part; positioning bars are arranged on both sides of the support, and the two positioning bars are mounted on the same threaded rod; as the threaded rod rotates, the two positioning bars approach each other to clamp and fix the lower panel of the I-shaped part.

[0007] Preferably, at least one pin hole is provided on the support, and a positioning pin penetrates through the pin hole and is inserted into an adjustment groove arranged along the length direction of the adjustment track to fix the clamping member at any position on the adjustment track.

[0008] Preferably, two pin holes are provided, symmetrically distributed on both sides of the support.

[0009] Preferably, a trapezoidal slider is arranged below the positioning bar, and the trapezoidal slider slides back and forth in the support.

[0010] Preferably, the trapezoidal slider is internally machined with an internal thread, and is threadedly connected to the threaded rod through this internal thread.

[0011] Preferably, the internal thread directions of the two trapezoidal sliders are opposite. As the threaded rod rotates, the two trapezoidal sliders drive the two positioning bars to approach or move away from each other respectively.

[0012] Preferably, the contact surfaces of the two positioning bars and the I-shaped part are machined with internal chamfers.

[0013] Preferably, a rotating handle is provided at the end of the threaded rod, and the threaded rod is driven to rotate through the rotating handle.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] The clamping tool for the I-shaped part used in ultrasonic testing has the characteristics of reliable clamping, convenient operation, adjustable locking torque, no occlusion of the detection surface, etc. The clamping tool for the I-shaped part used in ultrasonic testing can be used immediately after being assembled, without adjustment, with simple operation and no other auxiliary actions. After the detection is completed, simply loosen the two positioning bars and remove the part to replace the sample to be tested. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Schematic diagram of clamping an I-shaped part with an existing metal fixture;

[0017] Figure 2 is a schematic diagram of ultrasonic testing of an I-shaped part;

[0018] Figure 3 is a schematic structural diagram of the clamping tool for clamping an I-shaped part provided by the present utility model;

[0019] Figure 4 is a top view of the clamping tool for clamping an I-shaped part provided by the present utility model;

[0020] Figure 5 is a side view of the clamping tool for clamping an I-shaped part provided by the present utility model;

[0021] Figure 6 is a schematic structural diagram of the clamping tool for the I-shaped part used in ultrasonic testing provided by the present utility model;

[0022] Figure 7 is a top view of the clamping tool for the I-shaped part used in ultrasonic testing provided by the present utility model;

[0023] Figure 8 is a schematic structural diagram of the clamping member provided by the present utility model;

[0024] Figure 9 is a schematic internal structure diagram of the clamping member provided by the present utility model;

[0025] Figure 10 This is a schematic structural diagram of the positioning stop strip provided by the present utility model.

[0026] In the figure: 1, adjusting track; 2, clamping member; 3, I-shaped part; 201, support; 202, positioning stop strip; 203, threaded rod; 204, pin hole; 205, rotating handle; 2021, trapezoidal slider; 2022, internal thread. Detailed implementation manners

[0027] The following further detailed description of the present utility model is made in conjunction with the accompanying drawings and specific embodiments. According to the following description and the claims, the advantages and features of the present utility model will be more clearly understood. It should be noted that the accompanying drawings are all in a very simplified form and use non-precise scales, only for the purpose of facilitating and clearly assisting in explaining the purpose of the embodiments of the present utility model.

[0028] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.

[0029] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations. Embodiment

[0030] The present utility model provides a clamping tooling for an I-shaped part used in ultrasonic detection. Please refer to Figure 3-7, including an adjustment track 1, on which a plurality of clamping members 2 are slidably mounted. The lower panel of the I-shaped part 3 is clamped and fixed by the plurality of clamping members 2 along the length direction, so that the web region of the I-shaped part 3 can be fully ultrasonically detected;

[0031] The clamping member 2 includes a support 201 for supporting the I-shaped part 3; positioning bars 202 are provided on both sides of the support 201, and the two positioning bars 202 are mounted on the same threaded rod 203; as the threaded rod 203 rotates, the two positioning bars 202 approach each other to clamp and fix the lower panel of the I-shaped part 3.

[0032] Specifically, please refer to Figure 8-10 , at least one pin hole 204 is formed in the support 201, and a positioning pin penetrates through the pin hole 204 and is inserted into an adjustment groove arranged along the length direction of the adjustment track 1 to fix the clamping member 2 at any position on the adjustment track 1.

[0033] Further, there are two pin holes 204, which are symmetrically distributed on both sides of the support 201.

[0034] Specifically, a trapezoidal slider 2021 is provided below the positioning bar 202, and the trapezoidal slider 2021 slides back and forth in the support 201; and an internal thread 2022 is machined inside the trapezoidal slider 2021, and the internal thread 2022 is threadedly connected with the threaded rod 203.

[0035] Further, the internal thread 2022 directions in the two trapezoidal sliders 2021 are opposite, and as the threaded rod 203 rotates, the two trapezoidal sliders 2021 drive the two positioning bars 202 to approach or move away from each other respectively.

[0036] Further, an internal inclined angle is machined on the contact surface between the two positioning bars 202 and the I-shaped part 3, so as to ensure the clamping stability and prevent the I-shaped part 3 from falling off.

[0037] Further, a rotary handle 205 is provided at the end of the threaded rod 203, and the threaded rod 203 is driven to rotate by the rotary handle 205.

[0038] The clamping tool for the I-shaped part used in ultrasonic testing has the characteristics of reliable clamping, convenient operation, adjustable locking torque, no shielding of the detection surface, etc. The clamping tool for the I-shaped part used in ultrasonic testing can be used immediately after being assembled, without adjustment, simple operation, no other auxiliary actions. After the detection is completed, the two positioning bars are directly loosened and the part is removed to realize the replacement of the sample to be tested.

[0039] The above description is only a description of the preferred embodiments of the present utility model, and does not limit the scope of the present utility model in any way. Any changes and modifications made by those of ordinary skill in the art of the present utility model based on the above disclosure shall fall within the scope of protection of the claims.

Claims

1. The clamping tooling for I-shaped parts used in ultrasonic testing, characterized in that It includes an adjustment track (1), on which a plurality of clamping members (2) are slidably mounted. The lower panel of the I-shaped part (3) is clamped and fixed along the length direction by the plurality of clamping members (2), so that the web region of the I-shaped part (3) can be subjected to a comprehensive ultrasonic inspection. The clamping member (2) includes a support (201) for supporting the I-shaped part (3); positioning bars (202) are provided on both sides of the support (201), and the two positioning bars (202) are mounted on the same threaded rod (203); as the threaded rod (203) rotates, the two positioning bars (202) approach each other to clamp and fix the lower panel of the I-shaped part (3).

2. The I-shaped part clamping tooling for ultrasonic testing according to claim 1, wherein At least one pin hole (204) is formed in the support (201), and a positioning pin passes through the pin hole (204) and is inserted into an adjustment groove arranged along the length direction of the adjustment track (1) to fix the clamping member (2) at any position on the adjustment track (1).

3. The I-shaped part clamping tooling for ultrasonic testing according to claim 2, characterized in that, There are two pin holes (204), which are symmetrically distributed on both sides of the support (201).

4. The I-shaped part clamping tooling for ultrasonic testing according to claim 1, wherein A trapezoidal slider (2021) is provided below the positioning bar (202), and the trapezoidal slider (2021) slides back and forth in the support (201).

5. The I-shaped part clamping tooling for ultrasonic testing according to claim 4, characterized in that Internal threads (2022) are machined inside the trapezoidal slider (2021), and the internal threads (2022) are threadedly connected to the threaded rod (203).

6. The I-shaped part clamping tooling for ultrasonic testing according to claim 5, wherein, The directions of the internal threads (2022) in the two trapezoidal sliders (2021) are opposite. As the threaded rod (203) rotates, the two trapezoidal sliders (2021) drive the two positioning bars (202) to approach or move away from each other respectively.

7. The I-shaped part clamping tooling for ultrasonic testing according to claim 1, wherein The contact surfaces of the two positioning bars (202) and the I-shaped part (3) are machined with internal chamfers.

8. The I-shaped part clamping tooling for ultrasonic testing according to claim 1, wherein A rotary handle (205) is provided at the end of the threaded rod (203), and the threaded rod (203) is driven to rotate by the rotary handle (205).