Brushless motor electrifying clamping jaw mechanism and comprehensive performance testing equipment
By designing the brushless motor energized jaw mechanism and comprehensive performance testing equipment, the problem of low efficiency of manual loading and plug docking is solved, and the automatic detection and electrical connection of the brushless motor are realized, which improves the overall efficiency.
Patent Information
- Application Number
- CN202421900064.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-07
AI Technical Summary
After the existing brushless motor is assembled with the energized jaw mechanism, it is necessary to manually load and dock with the plug, resulting in an overall inefficiency.
A brushless motor energized jaw mechanism and comprehensive performance testing equipment are designed, including positioning components, testing components and hydraulic platform to realize automatic fixation, electrical connection and comprehensive performance testing of brushless motors.
Automatic detection of brushless motors is realized, reducing personnel workload and improving work efficiency.
Smart Images

Figure CN223139634U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of performance testing equipment, in particular to a brushless motor energizing jaw mechanism and an equipment for comprehensive performance testing. Background Technique
[0002] The brushless DC motor uses semiconductor switching devices to achieve electronic commutation, that is, electronic switching devices are used to replace the traditional contact commutator and brush. It has the advantages of high reliability, no commutation spark, low mechanical noise, etc., and is widely used in high-grade tape recorders, video recorders, electronic instruments and automated office equipment.
[0003] After the brushless motor and the energizing jaw mechanism are assembled, it is necessary to test the brushless motor energizing jaw mechanism and the comprehensive performance. In the existing process of parts assembly operation, it is necessary to manually load the brushless motor and manually connect the plug to energize, resulting in low overall side-view efficiency.
[0004] In view of this, the utility model provides a brushless motor energizing jaw mechanism and an equipment for comprehensive performance testing. Content of the Utility Model
[0005] The purpose of the utility model is to provide a brushless motor energizing jaw mechanism and an equipment for comprehensive performance testing, so as to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A brushless motor energizing jaw mechanism and an equipment for comprehensive performance testing, including:
[0007] A mounting seat and a mounting frame, and an energizing jaw mechanism is arranged on the side surface of the mounting seat;
[0008] A positioning component, which is used to fix the brushless motor main body. The positioning component includes a positioning ring fixedly arranged on the upper surface of the mounting seat, and a positioning cylinder fixedly arranged on the upper surface of the mounting frame. A positioning disk for fixing the brushless motor main body is fixedly arranged at the output end of the positioning cylinder;
[0009] A testing component, which is used to test the performance of the brushless motor main body. The testing component includes a servo motor slidably arranged on the surface of the mounting frame, and a torque detection sensor arranged at the output end of the servo motor.
[0010] As a preferred technical solution, a connector for connecting the wire harness of the brushless motor main body is arranged on the upper surface of the mounting seat.
[0011] As a preferred technical solution, a hydraulic platform for driving the energizing jaw mechanism to translate so that the plug of the energizing jaw mechanism is inserted into the connector is arranged on the side surface of the mounting seat.
[0012] As a preferred technical solution, a sliding seat is slidably arranged on the surface of the mounting frame, the servo motor is fixedly arranged on the surface of the sliding seat, and a hydraulic lifting platform for driving the servo motor to slide up and down is arranged on the surface of the sliding seat.
[0013] As a preferred technical solution, a mounting column is fixedly arranged at the output end of the servo motor, a torque detection sensor is fixedly arranged at the top of the mounting column, and a through hole for the torque detection sensor to pass through is arranged on the upper surface of the mounting seat.
[0014] As a preferred technical solution, a servo lifting platform for adjusting the height of the mounting seat is arranged on the lower surface of the mounting seat, and the height position of the mounting seat is adjusted through the servo lifting platform so that the joint position on the mounting seat corresponds to the power-on jaw mechanism.
[0015] Advantageous effects
[0016] Compared with the prior art, the advantageous effects of the present utility model are as follows:
[0017] By arranging a positioning component, a testing component and a hydraulic platform, when the device tests the performance of the brushless motor, the brushless motor can be first placed on the positioning ring, and the positioning cylinder is started to drive the positioning disc to move downward to effectively fix the brushless motor. Then, the hydraulic lifting platform is started to drive the sliding seat to move upward, thereby driving the servo motor and the torque detection sensor to move upward, and making the torque detection sensor dock with the rotor of the brushless motor. Finally, the hydraulic platform is started to drive the power-on jaw mechanism to translate, so that the plug of the power-on jaw mechanism is automatically inserted into the joint on the mounting seat to realize the electrical connection of the brushless motor. Then, the servo motor is started, and the comprehensive performance of the brushless motor is detected through the torque detection sensor. Furthermore, the device can realize the automatic detection of the comprehensive performance of the brushless motor, and can make the wire harness plug of the power-on jaw mechanism automatically inserted into the joint of the brushless motor, effectively reducing the workload of personnel and improving work efficiency. Description of the drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;
[0020] Figure 2 It is a side view structural schematic diagram of the present utility model;
[0021] Figure 3 Schematic diagram of the upward view structure of the present utility model;
[0022] Figure 4 For the present utility model Figure 3 Enlarged structure diagram of part A in the present utility model.
[0023] In the figure:
[0024] 100, mounting base;
[0025] 200, mounting frame;
[0026] 300, energized gripper mechanism;
[0027] 400, positioning component; 401, positioning ring; 402, positioning cylinder; 403, positioning disc;
[0028] 500, testing component; 501, servo motor; 502, torque detection sensor; 503, sliding seat; 504, hydraulic lifting platform; 505, mounting column;
[0029] 600, connector;
[0030] 700, hydraulic platform;
[0031] 800, servo lifting platform. Specific implementation mode
[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0033] According to the attached Figures 1-4 As shown, the embodiments of the present utility model provide a device for the energized gripper mechanism and comprehensive performance testing of a brushless motor, including:
[0034] A mounting base 100 and a mounting frame 200, and an energized gripper mechanism 300 is arranged on the side of the mounting base 100, and a fixing base for mounting the energized gripper mechanism 300 is arranged at the bottom of the energized gripper mechanism 300;
[0035] A connector 600 for connecting the wire harness of the brushless motor main body is arranged on the upper surface of the mounting base 100, so that the position of the connector 600 corresponds to the position of the energized gripper mechanism 300, thereby facilitating the docking of the energized gripper mechanism 300 with the brushless motor connector 600.
[0036] On the side of the mounting base 100, there is a hydraulic platform 700 for driving the powered gripper mechanism 300 to translate so that the plug of the powered gripper mechanism 300 is connected to the insertion joint 600. The hydraulic platform 700 is arranged on the upper surface of the fixed base, which facilitates driving the powered gripper mechanism 300 to automatically dock with the joint 600, effectively reducing the workload of personnel and improving work efficiency.
[0037] On the lower surface of the mounting base 100, there is a servo lifting platform 800 for adjusting the height of the mounting base 100. The height position of the mounting base 100 can be adjusted through the servo lifting platform 800 so that the position of the joint 600 on the mounting base 100 corresponds to the powered gripper mechanism 300.
[0038] The positioning component 400 is used to fix the brushless motor main body. The positioning component 400 includes a positioning ring 401 fixed on the upper surface of the mounting base 100 and a positioning cylinder 402 fixed on the upper surface of the mounting frame 200. A positioning disc 403 for fixing the brushless motor main body is fixed on the output end of the positioning cylinder 402;
[0039] The testing component 500 is used to test the performance of the brushless motor main body. The testing component 500 includes a servo motor 501 slidably arranged on the surface of the mounting frame 200 and a torque detection sensor 502 arranged at the output end of the servo motor 501.
[0040] A sliding seat 503 is slidably arranged on the surface of the mounting frame 200. The servo motor 501 is fixed on the surface of the sliding seat 503, and a hydraulic lifting platform 504 for driving the servo motor 501 to slide up and down is arranged on the surface of the sliding seat 503.
[0041] An installation column 505 is fixed at the output end of the servo motor 501, and the torque detection sensor 502 is fixed at the top of the installation column 505. A through hole for the torque detection sensor 502 to pass through is arranged on the upper surface of the mounting base 100, which facilitates the torque detection sensor 502 to smoothly pass through the positioning ring 401 and insert into the interior of the brushless motor and dock with its rotor.
[0042] By setting the positioning component 400, the testing component 500 and the hydraulic platform 700, when the device tests the performance of the brushless motor, the brushless motor can be first placed on the positioning ring 401, and the positioning cylinder 402 is started to drive the positioning disc 403 to move downward to effectively fix the brushless motor. Then, the hydraulic lifting platform 504 is started to drive the sliding seat 503 to move upward, thereby driving the servo motor 501 and the torque detection sensor 502 to move upward, and making the torque detection sensor 502 dock with the rotor of the brushless motor. Finally, the hydraulic platform 700 is started to drive the energized jaw mechanism 300 to translate, so that the plug of the energized jaw mechanism 300 is automatically inserted into the connector 600 on the mounting seat 100 to achieve the electrical connection of the brushless motor. Then, the servo motor 501 is started, and the comprehensive performance of the brushless motor is detected through the torque detection sensor 502, so that the device can achieve the purpose of automatically detecting the comprehensive performance of the brushless motor, and the wire harness plug of the energized jaw mechanism 300 can be automatically inserted into the connector 600 of the brushless motor, effectively reducing the workload of personnel and improving work efficiency.
[0043] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A brushless motor energized jaw mechanism and an equipment for comprehensive performance testing, characterized in that: Comprising: A mounting base (100) and a mounting bracket (200), and an energizing jaw mechanism (300) is provided on the side surface of the mounting base (100); A positioning assembly (400) for fixing the brushless motor body. The positioning assembly (400) includes a positioning ring (401) fixedly arranged on the upper surface of the mounting base (100), and a positioning cylinder (402) fixedly arranged on the upper surface of the mounting bracket (200). A positioning disc (403) for fixing the brushless motor body is fixedly arranged at the output end of the positioning cylinder (402); A testing assembly (500) for testing the performance of the brushless motor body. The testing assembly (500) includes a servo motor (501) slidably arranged on the surface of the mounting bracket (200), and a torque detection sensor (502) arranged at the output end of the servo motor (501).
2. The brushless motor energized jaw mechanism and the comprehensive performance testing device according to claim 1, characterized in that: A connector (600) for connecting the wire harness of the brushless motor body is arranged on the upper surface of the mounting base (100).
3. The brushless motor energized jaw mechanism and the equipment for comprehensive performance testing according to claim 2, characterized in that: A hydraulic platform (700) for driving the energizing jaw mechanism (300) to translate so that the plug of the energizing jaw mechanism (300) is inserted into the connector (600) is arranged on the side surface of the mounting base (100).
4. The brushless motor energized gripper mechanism and the comprehensive performance testing device according to claim 1, characterized in that: A sliding seat (503) is slidably arranged on the surface of the mounting bracket (200). The servo motor (501) is fixedly arranged on the surface of the sliding seat (503), and a hydraulic lifting platform (504) for driving the servo motor (501) to slide up and down is arranged on the surface of the sliding seat (503).
5. The brushless motor powered gripper mechanism and the equipment for comprehensive performance testing according to claim 1, characterized in that: A mounting post (505) is fixedly arranged at the output end of the servo motor (501), and the torque detection sensor (502) is fixedly arranged at the top of the mounting post (505). A through hole for the torque detection sensor (502) to pass through is arranged on the upper surface of the mounting base (100).
6. The brushless motor energized gripper mechanism and the equipment for comprehensive performance testing according to claim 1, characterized in that: A servo lifting platform (800) for adjusting the height of the mounting base (100) is arranged on the lower surface of the mounting base (100).