Brushless motor connecting plate

Abstract

The utility model relates to the technical field of brushless motors, in particular to a brushless motor connecting plate, which not only can integrate UVWs into a whole, separate the UVWs independently without contacting with each other and ensure the realization of functions, but also is more reliable and lower in risk in one-hook-one-wire welding than in one-hook-two-wire or one-hook-multi-wire welding, and is more convenient to use. The tool and the welding equipment can better realize parameter unification; comprising a brushless motor; the device further comprises three sets of connecting mechanisms and an integration mechanism, the three sets of connecting mechanisms are installed on the brushless motor, the risk of poor welding is avoided, and the integration mechanism is installed on the connecting mechanisms and integrates UVW three-phase terminals and connecting wires into a whole.

Description

Technical Field

[0001] The utility model relates to the technical field of brushless motors, in particular to a connecting plate for a brushless motor. Background Art

[0002] A brushless motor is a motor that uses an electronic commutator to control the polyphase current on the stator, thereby generating a rotating magnetic field to drive the permanent magnet in the rotor to rotate. During its operation, there is no physical contact, achieving efficient and low-noise power output.

[0003] For the existing connecting plate of a brushless motor, such as a connection structure of a control circuit board of a brushless motor disclosed in the utility model patent with the application number 202220894713.7, its main structure includes an insulating sheet and a circuit board arranged on the motor. The insulating sheet has a through hole in the center, and a plurality of winding groups are evenly distributed on its inner wall. The outer side walls of each winding group combine to form the hole wall of the through hole. The insulating sheet includes an upper end face and a lower end face. At least two hooks are provided on the upper end face, the hooks are specifically elastic, at least three support members are provided on the upper end face, at least two insertion parts are provided on the lower end face, and the circuit board has a center hole in the center; during use, by providing hooks on the insulating sheet and then providing notches on the circuit board, the detachable assembly of the insulating sheet and the circuit board is realized by the adaptation of the hooks and the notches.

[0004] However, the existing connecting plate of a brushless motor is generally connected by welding. Resistance welding has the risks of virtual welding and unreliable welding, and it is difficult to assemble, with many single parts. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides a connecting plate for a brushless motor that can not only integrate U / V / W into one body and separate them individually without contact to ensure the realization of functions, but also the welding of one hook and one wire is more reliable and has lower risks than the welding of one hook and two wires or one hook and multiple wires, and the tooling and welding equipment can more easily achieve the unification of parameters.

[0006] A connecting plate for a brushless motor of the utility model includes a brushless motor; it further includes three groups of connecting mechanisms and an integrating mechanism. The three groups of connecting mechanisms are installed on the brushless motor to avoid the risk of poor welding. The integrating mechanism is installed on the connecting mechanisms and integrates the U / V / W three-phase terminals and the connecting wires into one body; the three groups of connecting mechanisms are arranged vertically, increasing the cross-sectional area, which can adapt to a larger operating power, prevent wire detachment and facilitate resistance welding, improving the welding quality. Then the integrating mechanism integrates the U / V / W three-phase terminals and the connecting wires into one body, and connects the enameled wire and the integrating mechanism through resistance welding. The structure is simple and the installation is convenient.

[0007] Preferably, the brushless motor includes a motor stator, connecting wires, and multiple groups of positioning bolts. The motor stator is installed inside the motor protection housing, the connecting wires are wound around the motor stator, and multiple groups of positioning bolts are all installed on the motor stator. Winding the connecting wires around multiple winding posts on the motor stator facilitates generating electromagnetic force to drive the main shaft to rotate, and setting multiple groups of positioning bolts facilitates fixing the integrated mechanism.

[0008] Preferably, the connecting mechanism includes phase wire terminals, hooks, and insertion plates. The phase wire terminals are installed on the motor stator, the hooks are hooked on the connecting wires, and the insertion plates are installed on the phase wire terminals. Three groups of connecting mechanisms are arranged vertically on the motor stator. Hanging the hooks on the connecting wires facilitates power conduction, and then the phase wire terminals transmit the power to the integrated mechanism through the insertion plates for integration. By arranging the three groups of connecting mechanisms vertically, the cross-sectional area is increased, enabling it to be applicable to high-power operation.

[0009] Preferably, the hook also has an opening of 20°, and an arc-shaped convex platform is designed inside the hook. By setting the arc-shaped convex platform on the hook, wire detachment can be prevented and resistance welding is facilitated, improving the welding quality.

[0010] Preferably, the integrated mechanism includes a connecting plate, three groups of connecting seats, and multiple groups of positioning seats. The connecting plate is installed on the motor stator, three groups of connecting seats are all installed on the connecting plate, slots are opened on the connecting seats, multiple groups of positioning seats are all installed on the connecting plate, and positioning holes are opened on the positioning seats. By setting the arc-shaped convex platform on the hook, wire detachment can be prevented and resistance welding is facilitated, improving the welding quality.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The three groups of connecting mechanisms are arranged vertically, increasing the cross-sectional area, enabling it to adapt to a larger operating power, preventing wire detachment and facilitating resistance welding, improving the welding quality. Then, the integrated mechanism integrates the U / V / W three-phase terminals and the connecting wires into one body, and connects the enameled wire and the integrated mechanism through resistance welding. The structure is simple and the installation is convenient. Description of the Drawings

[0012] Figure 1 is the axonometric structural schematic diagram of the present utility model;

[0013] Figure 2 is the axonometric structural schematic diagram of the brushless motor of the present utility model;

[0014] Figure 3 is the front structural schematic diagram of the connecting mechanism and the integrated mechanism of the present utility model;

[0015] Figure 4 is the axonometric structural schematic diagram of the connecting mechanism and the integrated mechanism of the present utility model.

[0016] Reference numerals in the drawings: 01, brushless motor; 11, motor stator; 12, connecting wire; 13, positioning bolt; 02, connecting mechanism; 21, phase wire terminal; 22, hook; 23, arc-shaped boss; 24, insertion plate; 03, integration mechanism; 31, connecting plate; 32, connecting seat; 33, positioning seat. Detailed implementation mode

[0017] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0018] Embodiment 1

[0019] A connecting plate of a brushless motor of the present invention includes a brushless motor 01; it also includes three groups of connecting mechanisms 02 and an integration mechanism 03. The three groups of connecting mechanisms 02 are installed on the brushless motor 01 to avoid the risk of poor soldering. The integration mechanism 03 is installed on the connecting mechanism 02 and integrates the U / V / W three-phase terminals and connecting wires into one body;

[0020] The brushless motor 01 includes a motor stator 11, a connecting wire 12 and multiple groups of positioning bolts 13. The motor stator 11 is installed in the motor protection case, the connecting wire 12 is wound around the motor stator 11, and multiple groups of positioning bolts 13 are all installed on the motor stator 11;

[0021] The connecting mechanism 02 includes a phase wire terminal 21, a hook 22 and an insertion plate 24. The phase wire terminal 21 is installed on the motor stator 11, the hook 22 is hooked on the connecting wire 12, the insertion plate 24 is installed on the phase wire terminal 21, and the three groups of connecting mechanisms 02 are arranged vertically and installed on the motor stator 11;

[0022] The integration mechanism 03 includes a connecting plate 31, three groups of connecting seats 32 and multiple groups of positioning seats 33. The connecting plate 31 is installed on the motor stator 11, the three groups of connecting seats 32 are all installed on the connecting plate 31, slots are opened on the connecting seats 32, multiple groups of positioning seats 33 are all installed on the connecting plate 31, and positioning holes are opened on the positioning seats 33;

[0023] When it works, first, the connecting wire 12 is wound around multiple winding posts of the motor stator 11 to facilitate generating electromagnetic force to drive the main shaft to rotate. The hook 22 is hung on the connecting wire 12 to facilitate power conduction. Then, the phase wire terminal 21 delivers power to the integration mechanism 03 through the plug board 24 for integration. The three connecting mechanisms 02 are arranged in an up-and-down manner, increasing the cross-sectional area and being applicable to high-power operation. Multiple positioning seats 33 of the staff correspond to multiple positioning bolts 13, enabling the multiple positioning bolts 13 to be inserted into the positioning holes of the multiple positioning seats 33, improving the connection between the connecting plate 31 and the motor stator 11. Also, the plug boards 24 on the three connecting mechanisms 02 are inserted into the slots of the three connecting seats 32. The plug boards 24 deliver power to the connecting plate 31 through the three connecting seats 32, and the enameled wire is connected to the integration mechanism 03 through resistance welding. The structure is simple and the installation is convenient.

[0024] Embodiment 2

[0025] As Figures 1 to 4 shown, for a brushless motor connecting plate of the present utility model, on the basis of Embodiment 1; it further includes that the opening of the hook 22 is 20°, and an arc-shaped boss 23 is designed inside the hook 22;

[0026] When it works, first, the connecting wire 12 is wound around multiple winding posts of the motor stator 11 to facilitate generating electromagnetic force to drive the main shaft to rotate. The hook 22 is hung on the connecting wire 12 to facilitate power conduction. Then, the phase wire terminal 21 delivers power to the integration mechanism 03 through the plug board 24 for integration. The three connecting mechanisms 02 are arranged in an up-and-down manner, increasing the cross-sectional area and being applicable to high-power operation. By providing the arc-shaped boss 23 on the hook 22, wire detachment can be prevented and resistance welding is facilitated, improving the welding quality. Multiple positioning seats 33 of the staff correspond to multiple positioning bolts 13, enabling the multiple positioning bolts 13 to be inserted into the positioning holes of the multiple positioning seats 33, improving the connection between the connecting plate 31 and the motor stator 11. Also, the plug boards 24 on the three connecting mechanisms 02 are inserted into the slots of the three connecting seats 32. The plug boards 24 deliver power to the connecting plate 31 through the three connecting seats 32, and the enameled wire is connected to the integration mechanism 03 through resistance welding. The structure is simple and the installation is convenient.

[0027] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A brushless motor connecting plate, comprising a brushless motor (01); characterized in that, It also includes three groups of connecting mechanisms (02) and an integrating mechanism (03). The three groups of connecting mechanisms (02) are installed on the brushless motor (01), avoiding the risk of poor soldering. The integrating mechanism (03) is installed on the connecting mechanism (02) and integrates the U / V / W three-phase terminals and wires into one body. The brushless motor (01) includes a motor stator (11), wires (12), and multiple groups of positioning bolts (13). The motor stator (11) is installed inside the motor protection shell. The wires (12) are wound around the motor stator (11), and multiple groups of positioning bolts (13) are all installed on the motor stator (11). The connecting mechanism (02) includes phase line terminals (21), hooks (22), and plug boards (24). The phase line terminals (21) are installed on the motor stator (11). The hooks (22) are hooked on the wires (12). The plug boards (24) are installed on the phase line terminals (21). The three groups of connecting mechanisms (02) are arranged vertically and installed on the motor stator (11).

2. The brushless motor connecting plate according to claim 1, wherein, It also includes that the opening of the hook (22) is 20°, and an arc-shaped boss (23) is designed inside the hook (22).

3. The brushless motor connecting plate according to claim 1, characterized in that, The integrating mechanism (03) includes a connecting plate (31), three groups of connecting seats (32), and multiple groups of positioning seats (33). The connecting plate (31) is installed on the motor stator (11). The three groups of connecting seats (32) are all installed on the connecting plate (31). Slots are opened on the connecting seats (32). The multiple groups of positioning seats (33) are all installed on the connecting plate (31), and positioning holes are opened on the positioning seats (33).

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