Photovoltaic color stone metal tile with solar module

By designing photovoltaic colored stone metal tiles with solar modules, the problems of traditional colored stone metal tiles in water leakage, rust, and damage are solved, and the effects of structural stability, convenient installation, environmental protection and energy saving are achieved, and are suitable for a variety of building scenarios.

CN223141838UActive Publication Date: 2025-07-22ZHEJIANG JIANZHAN TECH CO LTD
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Patent Information

Application Number
CN202422097041.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-22
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

Traditional colored stone metal tiles have short service life in terms of water leakage, rust, and damage. The installation of wires is complex and not environmentally friendly, which cannot meet the multifunctional needs of modern buildings. In particular, the installation of solar panels increases the workload and affects structural stability.

Method used

Design a photovoltaic colored stone metal tiles with solar modules, including the colored stone metal tiles body, upper corrugated layer, lower corrugated layer, connecting groove, solar module, reinforcement ribs and photovoltaic junction box. Through integrated structure, wavy design and architectural adhesive bonding, the electrical connection and overall fixation of the solar module and the corrugated layer are achieved, and reinforcement ribs and intermediate layers are set to enhance structural stability and waterproofness.

Benefits of technology

It has achieved simple and reasonable structure, convenient installation, environmental protection and energy-saving, waterproof and long service life, integrated solar colored stone metal tiles, with good economic and social benefits, and is suitable for a variety of building scenarios.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223141838U_ABST
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Abstract

The utility model discloses a photovoltaic colored-stone metal tile with a solar module, which comprises a colored-stone metal tile body, the colored-stone metal tile body comprises an upper corrugated layer, a lower corrugated layer and a connecting groove, the solar module is arranged above the upper corrugated layer, a reinforcing rib is arranged at the bottom end in the connecting groove, and the lower corrugated layer is arranged on the lower corrugated layer. A photovoltaic junction box is arranged at the bottom end of the connecting groove, and a middle layer is further arranged between the upper corrugated layer and the lower corrugated layer. The solar color stone metal tile is simple and reasonable in structure, convenient to use, good in structural property, convenient to install, environment-friendly, energy-saving, firm, durable, waterproof, protective, long in service life and wide in application range, and has good economic and social benefits, and the solar color stone metal tile is integrated.
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Description

Technical Field

[0001] The utility model relates to a photovoltaic colored stone metal tile with a solar component, belonging to the technical field of colored stone metal tiles. Background Art

[0002] Colored stone metal tiles are produced by adopting high technologies. They are a new type of high-grade roofing material with a galvanized aluminum-zinc steel plate with excellent anti-corrosion performance as the substrate, a water-based acrylate as the adhesive, sintered colored sand as the surface layer, and an acrylic resin with extremely strong weather resistance as the outermost layer (equivalent to paint). Because of their beauty, lightness, durability, and environmental protection, they have become the mainstream products of international roofing materials in recent years and are used in domestic high-grade buildings. As a multi-functional building material, they are widely used in fields such as house construction, construction sites, and factories; their lightness, high strength, and durability make them an ideal choice for modern buildings. Whether it is the construction of simple houses or large-scale engineering construction, colored stone metal tiles can play their unique advantages;

[0003] With the development of technology and society, when colored stone metal tiles are gradually used for rain protection, sunshade, and heat preservation on the roofs of industrial and civil buildings, colored stone metal tiles are also being improved and advanced. Most of them change their shapes and add foam or rock wool to improve their own functionality, such as heat preservation and noise reduction functions. The functionality is single and cannot meet the current construction needs; therefore, we need to propose a better improvement plan based on its structure, characteristics, and functions. For example, traditional colored stone metal tiles still need further improvement in various problems such as water leakage, rust, and damage, and the service life of traditional colored stone metal tiles is low; in addition, most of the colored stone metal tiles are used for temporary buildings, the roofs, walls, and interior and exterior wall decorations of large-span steel structure houses, and there are many mobile houses. It is not very convenient for electricity use and requires external connection and installation of wires, which increases the installation difficulty. At the same time, with the increasing awareness of energy conservation and environmental protection of people in today's society, the ecological needs of environmental protection and energy conservation are more and more widely used. The traditional installation method is to install solar panels above the colored stone metal tiles, which increases the workload by twice and is not easy to install and utilize. Drilling and fixing the solar panels on the colored stone metal tiles will also cause rainwater leakage and damage the structural stability. To give a better experience and meet the usage requirements, we urgently need to further explore, research, and improve, and better solve the above problems.

[0004] Therefore, we propose a photovoltaic colored stone metal tile with a solar component. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] To solve the above problems, the present utility model provides a photovoltaic colored stone metal tile with solar components, which has a simple and reasonable structure, is convenient to use, has good structural properties, is easy to install, integrates solar energy, colored stones and metal tiles, is environmentally friendly and energy-saving, is firm and durable, has waterproof protection, has a long service life, has a wide range of uses, and has good economic and social benefits.

[0007] (II) Technical Solution

[0008] A photovoltaic colored stone metal tile with solar components of the present utility model includes: a colored stone metal tile body, the colored stone metal tile body includes an upper corrugated layer, a lower corrugated layer and a connection groove, a solar component is installed above the upper corrugated layer, a reinforcing rib is arranged at the bottom end of the connection groove, a photovoltaic junction box is arranged at the bottom end of the connection groove, and an intermediate layer is further arranged between the upper corrugated layer and the lower corrugated layer.

[0009] Further, the structure of the colored stone metal tile body is set as an integral structure, and an L-shaped folding edge is arranged on one side of the colored stone metal tile body.

[0010] Further, the structures of the upper corrugated layer and the lower corrugated layer are set as wavy structures, and a protective sticker layer is further arranged on the surface of the upper corrugated layer.

[0011] Further, the upper corrugated layer and the solar component are adhered by building structural adhesive.

[0012] Further, a plurality of crystalline silicon photovoltaic panels are arranged on the solar component, and the solar component is electrically connected to the photovoltaic junction box through the upper corrugated layer, the lower corrugated layer and the connection groove. A connection hollow hole is arranged between the connection groove and the photovoltaic junction box, and a positive connection end and a negative connection end are arranged on the photovoltaic junction box. The photovoltaic power generated by the photovoltaic colored stone metal tile is output to an electrical device through the positive connection end and the negative connection end connecting a cable.

[0013] Further, the reinforcing rib is set as two cross-shaped plate ribs, and the connection groove is set to protrude downward, and the two cross-shaped plate ribs are arranged at the inner end of the protrusion.

[0014] Further, a heat preservation layer, a moisture-proof layer and a plurality of bonding layers are arranged on the intermediate layer, and the bonding layers are also bonded and fixed to the upper corrugated layer and the lower corrugated layer.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the utility model has the following beneficial effects: The structure of the utility model is simple and reasonable, easy to use, with good structural integrity, convenient to install, integrated with solar colored stone metal tiles, environmentally friendly and energy-saving, firm and durable, waterproof and protective, with a long service life, wide range of uses, and good economic and social benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0018] Figure 1 It is a schematic structural diagram of the present utility model.

[0019] Figure 2 It is a front structural schematic diagram of the present utility model.

[0020] Figure 3 It is a back structural schematic diagram of the present utility model.

[0021] Figure 4 It is a side structural schematic diagram of the present utility model.

[0022] Figure 5 It is a schematic diagram of the intermediate layer structure of the present utility model.

[0023] 1 - Colored stone metal tile body; 2 - Upper corrugated layer; 3 - Lower corrugated layer; 4 - Connection groove; 5 - Solar component; 6 - Reinforcing rib; 7 - Photovoltaic junction box; 8 - Intermediate layer; 1 - 1 - L-shaped flange; 5 - 1 - Crystalline silicon photovoltaic panel; 6 - 1 - Plate rib; 7 - 1 - Connection hollow hole; 7 - 2 - Positive connection terminal; 7 - 3 - Negative connection terminal; 7 - 4 - Cable; 8 - 1 - Insulation layer; 8 - 2 - Moisture-proof layer; 8 - 3 - Adhesive layer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] This part will describe the specific embodiments of the present utility model in detail. The preferred embodiments of the present utility model are shown in the drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to visually and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.

[0025] Such as Figure 1A kind of photovoltaic colored stone metal tile with a solar component is shown, which includes: a colored stone metal tile body 1. The colored stone metal tile body 1 includes an upper corrugated layer 2, a lower corrugated layer 3 and a connecting groove 4. A solar component 5 is installed above the upper corrugated layer 2. A reinforcing rib 6 is arranged at the inner bottom end of the connecting groove 4. A photovoltaic junction box 7 is arranged at the bottom end of the connecting groove 4. An intermediate layer 8 is also arranged between the upper corrugated layer 2 and the lower corrugated layer 3;

[0026] Among them, the structure of the colored stone metal tile body 1 is set as an integral structure, and an L-shaped folding edge 1-1 is arranged on one side of the colored stone metal tile body 1.

[0027] The structures of the upper corrugated layer 2 and the lower corrugated layer 3 are set as wavy structures, and a protective sticker layer is also arranged on the surface of the upper corrugated layer 2.

[0028] The upper corrugated layer 2 and the solar component 5 are adhered by building structural glue.

[0029] A plurality of crystalline silicon photovoltaic panels 5-1 are arranged on the solar component 5. The solar component 5 is electrically connected to the photovoltaic junction box 7 through the upper corrugated layer 2, the lower corrugated layer 3 and the connecting groove 4. A connecting hollow hole 7-1 is arranged between the connecting groove 4 and the photovoltaic junction box 7. A positive connection end 7-2 and a negative connection end 7-3 are arranged on the photovoltaic junction box 7. The photovoltaic power generated by the photovoltaic colored stone metal tile is output to the electrical equipment through the positive connection end 7-2 and the negative connection end 7-3 connecting the cable 7-4.

[0030] The reinforcing rib 6 is set as two cross-shaped plate ribs 6-1, and the connecting groove 4 is set to protrude downward, and the two cross-shaped plate ribs 6-1 are arranged at the inner end of the protrusion.

[0031] A heat preservation layer 8-1, a moisture-proof layer 8-2 and a plurality of bonding layers 8-3 are arranged on the intermediate layer 8, and the bonding layers 8-3 are also bonded and fixed to the upper corrugated layer 2 and the lower corrugated layer 3.

[0032] The structure of the utility model is simple and reasonable, easy to use, good in structure, convenient to install. The solar colored stone metal tile is integrated, environmentally friendly and energy-saving, firm and durable, waterproof and protective, long in service life, wide in use, and has good economic and social benefits.

[0033] Working principle of the utility model: A photovoltaic colored stone metal tile with a solar component shown in the utility model comprises a colored stone metal tile body 1, an upper corrugated layer 2, a lower corrugated layer 3, a connection groove 4, a solar component 5, a reinforcing rib 6, a photovoltaic junction box 7 and an intermediate layer 8; The colored stone metal tile body 1 comprises an upper corrugated layer 2, a lower corrugated layer 3 and a connection groove 4. The colored stone metal tile body 1 is of an integral structure. An L-shaped folded edge 1-1 is arranged on one side of the colored stone metal tile body 1, which is convenient for connection and installation, has a firm and stable structure and good sealing performance, is waterproof and leak-proof. A solar component 5 is installed above the colored stone metal tile body 1 and is adhesively fixed to the upper corrugated layer 2 of the colored stone metal tile body 1 through a building structural adhesive. The adhesion is firm and the process is simple. At the same time, the solar component 5 is electrically connected to the photovoltaic junction box 7. The photovoltaic junction box 7 is arranged in the connection hollow hole 7-1 of the connection groove 4. A part of the photovoltaic junction box 7 is exposed through the connection hollow hole 7-1. The positive connection end 7-2 and the negative connection end 7-3 on the exposed photovoltaic junction box 7 are connected to a cable 7-4 to output the photovoltaic power generated by the photovoltaic colored stone metal tile to an electrical device, completing the conversion of solar energy and electrical energy, being environmentally friendly and energy-saving, and being beneficial to the sustainable development of resources; Two cross-shaped plate ribs 6-1 are arranged at the inner bottom end of the connection groove 4 as the reinforcing rib 6, making the overall structure of the lightweight photovoltaic colored stone metal tile more firm and not easily deformed or damaged; An intermediate layer 8 is further arranged between the upper corrugated layer 2 and the lower corrugated layer 3. The intermediate layer 8 comprises a heat preservation layer 8-1, a moisture-proof layer 8-2 and a plurality of adhesive layers 8-3. The adhesive layers 8-3 are also adhesively fixed to the upper corrugated layer 2 and the lower corrugated layer 3, having the functions of heat preservation and moisture-proof for the photovoltaic colored stone metal tile. In addition, a protective sticker layer is arranged on the surface of the upper corrugated layer 2, having a protective effect and being able to extend the service life of the photovoltaic colored stone metal tile. The upper corrugated layer 2 and the lower corrugated layer 3 are of a wavy structure, slowing down the impact force of rainwater and enabling the rainwater to flow out through the concave parts of the wavy structure, not easily storing rainwater, being waterproof and protective, and having strong durability. It is a photovoltaic colored stone metal tile worthy of popularization and use, having good economic and social benefits.

[0034] The above-described embodiments merely describe the preferred embodiments of the utility model and do not limit the concept and scope of the utility model. Without departing from the design concept of the utility model, various variations and improvements made by those of ordinary skill in the art to the technical solution of the utility model shall fall within the protection scope of the utility model. The technical content claimed by the utility model has been fully recorded in the claims.

Claims

1. A photovoltaic colored stone metal tile with a solar component, characterized in that: It includes a colored stone metal tile body (1). The colored stone metal tile body (1) includes an upper corrugated layer (2), a lower corrugated layer (3) and a connecting groove (4). Above the upper corrugated layer (2), a solar component (5) is installed. At the inner bottom end of the connecting groove (4), a reinforcing rib (6) is provided. At the bottom end of the connecting groove (4), a photovoltaic junction box (7) is provided. Between the upper corrugated layer (2) and the lower corrugated layer (3), an intermediate layer (8) is also provided.

2. The photovoltaic colored stone metal tile with a solar component according to claim 1, characterized in that: The structure of the colored stone metal tile body (1) is set as an integral structure, and an L-shaped hem (1-1) is provided on one side of the colored stone metal tile body (1).

3. The photovoltaic colored stone metal tile with a solar component according to claim 1, characterized in that: The structures of the upper corrugated layer (2) and the lower corrugated layer (3) are set as wavy structures, and a protective sticker layer is also provided on the surface of the upper corrugated layer (2).

4. A kind of photovoltaic colored stone metal tile with a solar component according to claim 1, characterized in that: Between the upper corrugated layer (2) and the solar component (5), they are adhered by building structural adhesive.

5. A photovoltaic colored stone metal tile with a solar component according to claim 1, characterized in that: On the solar component (5), a plurality of crystalline silicon photovoltaic panels (5-1) are provided. The solar component (5) is electrically connected to the photovoltaic junction box (7) through the upper corrugated layer (2), the lower corrugated layer (3) and the connecting groove (4). A connecting hollow hole (7-1) is provided between the connecting groove (4) and the photovoltaic junction box (7). On the photovoltaic junction box (7), a positive connection terminal (7-2) and a negative connection terminal (7-3) are provided. Through the positive connection terminal (7-2) and the negative connection terminal (7-3), a cable (7-4) is connected to output the photovoltaic power generated by the photovoltaic colored stone metal tile to electrical equipment.

6. A photovoltaic colored stone metal tile with a solar component according to claim 1, characterized in that: The reinforcing rib (6) is set as two cross-shaped plate ribs (6-1), and the connecting groove (4) is set to bulge downward, and the two cross-shaped plate ribs (6-1) are arranged at the inner end of the bulge.

7. A photovoltaic colored stone metal tile with a solar component according to claim 1, characterized in that: On the intermediate layer (8), a heat-insulating layer (8-1), a moisture-proof layer (8-2) and a plurality of adhesive layers (8-3) are provided. The adhesive layer (8-3) is also adhesively fixed to the upper corrugated layer (2) and the lower corrugated layer (3).