Intelligent temperature monitoring and analyzing high-temperature industrial television

By introducing lens protective covers and motor drive systems into high-temperature industrial TVs, the problem of easy damage and difficult replacement of lenses is solved, and convenient maintenance and replacement in high-temperature environments are achieved.

CN223142010UActive Publication Date: 2025-07-22CHANGZHOU LEIRUI MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422383294.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing industrial TV lenses lack protection, are prone to damage, and are inconvenient to replace when installed in a melting kiln.

Method used

An intelligent temperature monitoring and analysis high-temperature industrial TV is designed, using a combined structure of lens protective cover and camera protective cover. The removable installation of the lens is achieved through the motor-driven threaded rod and stabilizing rod system, and the lens is achieved with the opening and closing mechanism to facilitate the replacement of the lens.

Benefits of technology

Effectively protect the lens from damage in high-temperature environments, and facilitates quick replacement of lenses in high-temperature kilns, improving the equipment maintenance and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of industrial televisions, in particular to an intelligent temperature monitoring and analyzing high-temperature industrial television which comprises a connecting seat, and a monitoring mechanism is arranged on one side of the surface of the connecting seat. According to the intelligent temperature monitoring and analyzing high-temperature industrial television, through the arrangement of the monitoring mechanism, when the flame temperature in the production process of a high-temperature kiln is monitored, a front peeping pipe is firstly embedded into the high-temperature kiln, a connecting base is installed and fixed, then a through hole is opened through an opening and closing mechanism, then a motor is started, the motor drives a supporting block to move through a threaded rod, and the flame temperature in the production process of the high-temperature kiln is monitored. The supporting block drives the stabilizing block to move along one end of the stabilizing rod while moving, so that the moving stability of the supporting block is improved, and then the supporting block drives a series of components such as the camera protective cover and the lens protective cover to move until one end of the lens protective cover penetrates through the through hole and the front peeping pipe to enter the high-temperature kiln. At the moment, a color camera in the camera protective cover monitors flames in the high-temperature kiln in real time through a high-temperature lens.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial television, in particular to an intelligent temperature monitoring and analyzing high-temperature industrial television. Background Technique

[0002] Industrial television is a video monitoring device specially used in the industrial field. During the production process of high-temperature kilns represented by glass fiber melting furnaces, mastering the flame temperature is the most important parameter in the production link, directly affecting various economic indicators such as product quality and energy consumption. Therefore, it is necessary to use industrial television to realize the on-line detection and analysis of the flame temperature of high-temperature melting furnaces. Therefore, there is a particular need for an intelligent temperature monitoring and analyzing high-temperature industrial television.

[0003] However, for existing industrial televisions, the surface of the lens lacks protection and is easily damaged. Moreover, one end of the lens of some industrial televisions is installed inside the melting furnace and is inconvenient to take out, resulting in difficulty in replacing it. Content of the Utility Model

[0004] The purpose of the utility model is to provide an intelligent temperature monitoring and analyzing high-temperature industrial television to solve the problems in the above-mentioned background technique that for existing industrial televisions, the surface of the lens lacks protection and is easily damaged, and one end of the lens of some industrial televisions is installed inside the melting furnace and is inconvenient to take out, resulting in difficulty in replacing it.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an intelligent temperature monitoring and analyzing high-temperature industrial television, including a connecting seat. One side of the surface of the connecting seat is connected with a front viewing tube. One side of the surface of the connecting seat is provided with a monitoring mechanism. One side of the surface of the connecting seat is connected with a fixing block. One side of the surface of the fixing block is provided with an opening and closing mechanism;

[0006] The monitoring mechanism includes a motor, a stabilizing rod, a display screen, a through hole, a threaded rod, a supporting block, a stabilizing block, a camera protective cover, a lens protective cover, a color camera and a high-temperature lens. The motor is installed on one side of the surface of the connecting seat. The stabilizing rod is connected inside the connecting seat. The display screen is connected to one side of the surface of the connecting seat. A through hole is opened on one side of the surface of the fixing block. One end of the motor is connected with a threaded rod. One end of the threaded rod is connected with a supporting block. One side of the surface of the supporting block is connected with a stabilizing block. One end of the supporting block is connected with a camera protective cover. One end of the camera protective cover is connected with a lens protective cover. The color camera is installed inside the camera protective cover. One end of the color camera is connected with a high-temperature lens.

[0007] Preferably, the high-temperature lens is embedded inside the lens protective cover, and one end of the lens protective cover is in line with the size of the through hole.

[0008] Preferably, the threaded rod and the support block form a moving relationship, and one end of the motor penetrates through the connecting seat and is connected to the threaded rod.

[0009] Preferably, one end of the stabilizing rod penetrates through and is connected to the support block, and two groups of stabilizing rods are provided.

[0010] Preferably, the opening and closing mechanism includes a first electric push rod, a second electric push rod, a limiting groove, a first baffle, a second baffle, an insertion strip and an insertion groove. One side of the surface of the fixed block is provided with the first electric push rod, and one side of the surface of the fixed block is provided with the second electric push rod. A limiting groove is opened inside the fixed block. One end of the first electric push rod is connected to the first baffle, and one end of the second electric push rod is connected to the second baffle. An insertion strip is connected to the surface of the first baffle, and an insertion groove is opened on the surface of the second baffle.

[0011] Preferably, the first baffle is fitted inside the limiting groove, and the second baffle is fitted inside the limiting groove.

[0012] Preferably, the sizes of the insertion strip and the insertion groove match, and two groups of insertion grooves are provided.

[0013] Compared with the prior art, the beneficial effect of the present utility model is that: for this intelligent temperature monitoring and high-temperature industrial television, the high-temperature lens is protected by the lens protective cover. When the lens needs to be repaired or replaced, it is convenient to take out the high-temperature lens. Just start the motor to move the high-temperature lens away from the high-temperature kiln, so that the high-temperature lens can be quickly repaired or replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic side view of the external structure of the present utility model;

[0015] Figure 2 is a schematic exploded view of the monitoring mechanism of the present utility model;

[0016] Figure 3 is a schematic sectional view of the opening and closing mechanism of the present utility model;

[0017] Figure 4 is the present utility model Figure 3 is a schematic enlarged view of part A in the present utility model.

[0018] In the figure: 1. Connecting seat; 2. Front viewing tube; 3. Monitoring mechanism; 301. Motor; 302. Stabilizing rod; 303. Display screen; 304. Through hole; 305. Threaded rod; 306. Supporting block; 307. Stabilizing block; 308. Camera protective cover; 309. Lens protective cover; 310. Color camera; 311. High-temperature lens; 4. Fixed block; 5. Opening and closing mechanism; 501. First electric push rod; 502. Second electric push rod; 503. Limit groove; 504. First baffle; 505. Second baffle; 506. Insertion strip; 507. Insertion groove. Specific embodiments

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0020] Please refer to Figures 1-4 , the present invention provides a technical solution: an intelligent monitoring temperature analysis high-temperature industrial television, including a connecting seat 1, a front viewing tube 2 is connected to one side of the surface of the connecting seat 1, a monitoring mechanism 3 is arranged on one side of the surface of the connecting seat 1, a fixed block 4 is connected to one side of the surface of the connecting seat 1, and an opening and closing mechanism 5 is arranged on one side of the surface of the fixed block 4;

[0021] The monitoring mechanism 3 includes a motor 301, a stabilizing rod 302, a display screen 303, a through hole 304, a threaded rod 305, a supporting block 306, a stabilizing block 307, a camera protective cover 308, a lens protective cover 309, a color camera 310, and a high-temperature lens 311. On one side of the surface of the connecting seat 1, a motor 301 is installed. Inside the connecting seat 1, a stabilizing rod 302 is connected. On one side of the surface of the connecting seat 1, a display screen 303 is connected. On one side of the surface of the fixed block 4, a through hole 304 is opened. One end of the motor 301 is connected to a threaded rod 305. One end of the threaded rod 305 is connected to a supporting block 306. On one side of the surface of the supporting block 306, a stabilizing block 307 is connected. One end of the supporting block 306 is connected to a camera protective cover 308. One end of the camera protective cover 308 is connected to a lens protective cover 309. Inside the camera protective cover 308, a color camera 310 is installed. One end of the color camera 310 is connected to a high-temperature lens 311. When monitoring the flame temperature during the production process of a high-temperature kiln, first insert the front viewing tube 2 into the high-temperature kiln and install and fix the connecting seat 1. Then, open the through hole 304 through the opening and closing mechanism 5. Subsequently, start the motor 301. The motor 301 drives the supporting block 306 to move through the threaded rod 305. While the supporting block 306 is moving, it drives the stabilizing block 307 to move along one end of the stabilizing rod 302, thereby improving the stability of the movement of the supporting block 306. After that, the supporting block 306 drives a series of components such as the camera protective cover 308 and the lens protective cover 309 to move until one end of the lens protective cover 309 passes through the through hole 304 and the front viewing tube 2 and enters the high-temperature kiln. At this time, the color camera 310 inside the camera protective cover 308 monitors the internal flame of the high-temperature kiln in real time through the high-temperature lens 311, and transmits and presents the internal real-time temperature on the display screen 303. At the same time, the internal infrared imaging is used to collect the image of the flame inside the kiln. If the high-temperature lens 311 needs to be repaired, the motor 301 can be used to drive the lens protective cover 309 away from the high-temperature kiln, and then the high-temperature lens 311 can be repaired and replaced.

[0022] Further, the high-temperature lens 311 is fitted inside the lens protective cover 309. One end of the lens protective cover 309 is dimensionally consistent with the through hole 304. Through the settings of the lens protective cover 309 and the high-temperature lens 311, during use, the lens protective cover 309 protects the high-temperature lens 311, enabling it to work properly in a high-temperature environment and preventing the lens from being damaged. The high-temperature lens 311 is specifically used for imaging in a high-temperature environment, can withstand high temperatures and clearly capture the image of the internal flame of the kiln, and can provide an image acquisition function for the color camera 310.

[0023] Further, the threaded rod 305 and the support block 306 form a moving relationship. One end of the motor 301 passes through the connecting seat 1 and is connected to the threaded rod 305. Through the arrangement of the threaded rod 305, during use, the threaded rod 305 can convert the rotational motion of the motor 301 into linear motion, driving the support block 306 to move.

[0024] Further, one end of the stabilizing rod 302 is connected through the support block 306. There are two groups of stabilizing rods 302. Through the arrangement of the stabilizing rods 302, during use, the stabilizing rods 302 can provide a moving track for the stabilizing block 307, ensuring that the support block 306 remains stable during movement and preventing shaking and deviation.

[0025] Further, the opening and closing mechanism 5 includes a first electric push rod 501, a second electric push rod 502, a limiting groove 503, a first baffle 504, a second baffle 505, an inlay strip 506, and an inlay groove 507. One side of the surface of the fixed block 4 is provided with the first electric push rod 501, and one side of the surface of the fixed block 4 is provided with the second electric push rod 502. A limiting groove 503 is opened inside the fixed block 4. One end of the first electric push rod 501 is connected to the first baffle 504, and one end of the second electric push rod 502 is connected to the second baffle 505. An inlay strip 506 is connected to the surface of the first baffle 504, and an inlay groove 507 is opened on the surface of the second baffle 505. Through the arrangement of the first electric push rod 501, the second electric push rod 502, the limiting groove 503, the first baffle 504, the second baffle 505, the inlay strip 506, and the inlay groove 507, during use, first start the first electric push rod 501 and the second electric push rod 502, then one end of the first electric push rod 501 contracts and drives the first baffle 504 inside the limiting groove 503 to move, and at the same time one end of the second electric push rod 502 contracts and drives the second baffle 505 inside the limiting groove 503. At this time, the inlay strip 506 and the inlay groove 507 on the surfaces of the first baffle 504 and the second baffle 505 are separated and move away from each other. At this time, the through hole 304 on the surface of the fixed block 4 is successfully opened for subsequent operations.

[0026] Further, the first baffle 504 is fitted inside the limiting groove 503, and the second baffle 505 is fitted inside the limiting groove 503. Through the arrangement of the second baffle 505, during use, the second baffle 505 moves under the drive of the second electric push rod 502 in cooperation with the first baffle 504 to realize the opening and closing control of the through hole 304.

[0027] Further, the inlay strip 506 and the inlay groove 507 are of matching dimensions. There are two groups of inlay grooves 507. Through the arrangement of the inlay strip 506, during use, the inlay strip 506 is connected to the surface of the first baffle 504. When the first baffle 504 and the second baffle 505 move towards each other, it cooperates with the inlay groove 507 on the surface of the second baffle 505 to achieve a sealing effect.

[0028] Working principle: When monitoring the flame temperature during the production process of a high-temperature kiln, first insert the front viewing tube 2 into the high-temperature kiln and install and fix the connecting seat 1. Then, start the first electric push rod 501 and the second electric push rod 502. One end of the first electric push rod 501 contracts and drives the first baffle 504 inside the limit groove 503 to move. At the same time, one end of the second electric push rod 502 contracts and drives the second baffle 505 inside the limit groove 503. At this time, the inlays 506 on the surfaces of the first baffle 504 and the second baffle 505 are separated from the inlay grooves 507 and move away from each other. At this time, the through hole 304 on the surface of the fixed block 4 is successfully opened. Subsequently, start the motor 301. The motor 301 drives the support block 306 to move through the threaded rod 305. While the support block 306 is moving, it drives the stabilizing block 307 to move along one end of the stabilizing rod 302, thereby improving the stability of the movement of the support block 306. After that, the support block 306 drives a series of components such as the camera protective cover 308 and the lens protective cover 309 to move until one end of the lens protective cover 309 passes through the through hole 304 and the front viewing tube 2 and enters the high-temperature kiln. At this time, the color camera 310 inside the camera protective cover 308 monitors the flame inside the high-temperature kiln in real time through the high-temperature lens 311, and transmits and presents the internal real-time temperature on the display screen 303. At the same time, the internal infrared imaging is used to collect the flame image inside the kiln. If the high-temperature lens 311 needs to be repaired, the lens protective cover 309 can be driven away from the high-temperature kiln by the motor 301, and then the high-temperature lens 311 can be repaired and replaced.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent temperature monitoring and high-temperature industrial television analysis device, including a connecting seat (1), characterized in that: A front peep tube (2) is connected to one side of the surface of the connection seat (1), a monitoring mechanism (3) is provided on one side of the surface of the connection seat (1), a fixing block (4) is connected to one side of the surface of the connection seat (1), and an opening and closing mechanism (5) is provided on one side of the surface of the fixing block (4); The monitoring mechanism (3) comprises a motor (301), a stabilizing rod (302), a display screen (303), a through hole (304), a threaded rod (305), a support block (306), a stabilizing block (307), a camera protective cover (308), a lens protective cover (309), a color camera (310) and a high-temperature lens (311); the motor (301) is mounted on one side of the surface of the connecting seat (1); the stabilizing rod (302) is connected to the inner side of the connecting seat (1); the display screen (303) is connected to one side of the surface of the connecting seat (1); and the fixing block (4) is opened on one side of the surface. A through hole (304) is provided, one end of the motor (301) is connected to a threaded rod (305), one end of the threaded rod (305) is connected to a support block (306), one side of the surface of the support block (306) is connected to a stabilizing block (307), one end of the support block (306) is connected to a camera protective cover (308), one end of the camera protective cover (308) is connected to a lens protective cover (309), a color camera (310) is installed inside the camera protective cover (308), and one end of the color camera (310) is connected to a high-temperature lens (311).

2. The intelligent temperature monitoring and high-temperature industrial television according to claim 1, wherein: The high-temperature lens (311) is embedded in the interior of the lens protective cover (309), and one end of the lens protective cover (309) matches the size of the through hole (304).

3. An intelligent temperature monitoring and high-temperature industrial television according to claim 1, characterized in that: The threaded rod (305) and the support block (306) form a movable relationship, and one end of the motor (301) passes through the connecting seat (1) and is connected to the threaded rod (305).

4. An intelligent temperature monitoring and high-temperature industrial television according to claim 1, characterized in that: One end of the stabilizing rod (302) is connected to the supporting block (306) through the stabilizing rod (302), and two groups of the stabilizing rod (302) are provided.

5. An intelligent temperature monitoring and high-temperature industrial television according to claim 1, characterized in that: The opening and closing mechanism (5) comprises a first electric push rod (501), a second electric push rod (502), a limiting groove (503), a first baffle (504), a second baffle (505), a fillet (506) and a fillet groove (507); the first electric push rod (501) is installed on one side of the surface of the fixed block (4); the second electric push rod (502) is installed on one side of the surface of the fixed block (4); the limiting groove (503) is provided on the inner side of the fixed block (4); one end of the first electric push rod (501) is connected to the first baffle (504); one end of the second electric push rod (502) is connected to the second baffle (505); the surface of the first baffle (504) is connected to the fillet (506); the surface of the second baffle (505) is provided with a fillet groove (507).

6. An intelligent temperature monitoring and high-temperature industrial television according to claim 5, characterized in that: The first baffle (504) is embedded in the limiting groove (503), and the second baffle (505) is embedded in the limiting groove (503).

7. An intelligent temperature monitoring and high-temperature industrial television according to claim 5, characterized in that: The size of the embedding strip (506) matches that of the embedding groove (507), and two groups of embedding grooves (507) are provided.